HARVIA KIP-45-B3 Electric Sauna Heater Owner’s Manual

: June 12, 2024
: HARVIA

Table of Contents

HARVIA KIP-45-B3 Electric Sauna Heater
Product Information
Product Usage Instructions
TROUBLESHOOTING
MAINTENANCE INSTRUCTIONS
GUARANTEE
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HARVIA KIP-45-B3 Electric Sauna Heater

HARVIA-KIP-45-B3-Electric-Sauna-Heater-PRODUCT

Product Information

The Sauna heater is a wall-mounted heating device designed for use in sauna rooms. It is available in several models, including:

KIP-30-B1
KIP-45-B1
KIP-60-B1
KIP-80-B1
KIP-30-B3
KIP-45-B3
KIP-60-B3
KIP-80-B3
KIP-30-W1
KIP-45-W1
KIP-60-W1
KIP-80-W1
KIP-30-W3
KIP-45-W3
KIP-60-W3
KIP-80-W3

The Sauna heater is manufactured by Sauna Specialiste Inc. and Harvia US Inc.

Important safety notes include:

The sauna room must be provided with proper ventilation.
The control panel and power unit must be installed in a dry
place, away from spa, pool, or shower, and not outdoors.
A receptacle should not be installed inside the sauna room.
Sauna heaters should not be subjected to water spray, and shower heads should not be installed above the sauna heaters.

Product Usage Instructions

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1. Load Center:
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The load center should be supplied by an electrical contractor during field wiring. It should be a 2 pole 2 breaker configuration. The power unit can be located in another serviceable location as well.

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1. Installation of Wall Model Heater, Control, and Contactor:
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1. Remove the heater from the carton and attach it to the wall using the supplied screws. If the wall thickness is less than 3/4 (19 mm), use a 2×4 (50 x 100 mm) backing behind the heater.
2. Observe proper clearances as per page 4 and table 1.
3. Inside the heater box, there are two signs. Place the metal CAUTION sign on the interior wall of the sauna room directly above the heater in a visible place. Place the metal WARNING sign outside on the door of the sauna room.
Sauna Room Ventilation:

The air in the sauna room should change six times per hour. Different sauna room ventilation options are illustrated in Figure 2.

Optional Vent for Drying:
The sauna can also be dried by leaving the door open after bathing.

Input Power:
The input power for each model is as follows:

Model	Input (kW)
KIP-30-B/W	3.0
KIP-45-B/W	4.5
KIP-60-B/W	6.0
KIP-80-B/W	8.0

Sauna heater installation, wiring, operating instructions, troubleshooting, maintenance, and guarantee.

IMPORTANT! This manual must be left with the owner, manager, or operator of the Sauna after it is used by the electrician!

MODEL

KIP-30-B1
KIP-30-W1
KIP-30-W3
KIP-45-B1
KIP-45-W1
KIP-45-W3
KIP-60-B1
KIP-60-W1
KIP-60-W3
KIP-80-B1
KIP-80-W1
KIP-80-W3
KIP-30-B3
KIP-45-B3
KIP-60-B3
KIP-80-B3

CONTROLS

CG170-U1
CG170-U3
CX170-U1
CX170-U3 $HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $1$$

$HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $2$$

The overheat protector of the device can also go off at temperatures below -5˚C / 23˚F (storage, transport, environment). Before installation take the device to a warm environment. The overheat protector can be reset when the temperature of the device is approx 18˚C / 64˚F. The overheat protector must be reset before using the device. See the user manual > Resetting the Overheat Protector.

THE SAUNA ROOM SHALL BE PROVIDED WITH PROPER VENTILATION $HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $3$$

INSTALLATION OF WALL MODEL HEATER, CONTROL, CONTACTOR

Remove the heater from the carton and attach the heater to the wall with the screws supplied. If the wall thickness is less than 3/4” (19 mm), use 2”x 4” (50 x 100 mm) backing behind the heater. Observe proper clearances as per page 4 and table 1.
See applicable wiring diagram Fig. 5–6 for the heater model. The heater must be permanently installed(no pigtails or plug allowed) and wiring must be done by a licensed electrician, who must follow the wiring diagram provided and adhere to local codes. Use proper A.W.G. rated wire size and use copper wire suitable for 194°F (90°C) within Sauna walls. Use grounding terminals provided in the Sauna heater, control system, and contactor to properly ground the equipment as per NEC and local codes.
Inside the heater box, there are two signs. Please place the metal ”CAUTION” sign on the interior wall of the Sauna room directly above the heater in a visible place. Place the metal

” WARNING ” sign outside, on the door of the Sauna room. ”MAINTENANCE INSTRUCTIONS” are at the end of this manual

THE SAUNA ROOM SHALL BE PROVIDED WITH PROPER VENTILATION WALL-MOUNTED HEATERS-MINIMUM CLEARANCES, MIN-MAX SPACE, ADEQUATE VENTILATION $HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $4$$

SAUNA ROOM VENTILATION
The air in the sauna room should change six times per hour. Figure 2 illustrates different sauna room ventilation options.

NOTE! Do not place the supply air vent so that the airflow cools the temperature sensor $HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $5$$

A. Placement area for air supply vent (Ø 50 – 100 mm). If mechanical ventilation is used, an air supply vent should be placed above the heater. If natural ventilation is used, an air supply vent should be placed under or next to the heater. The diameter of the supply air pipe must be 50–100 mm.
B. Exhaust air vent (Ø 100 – 200 mm). Place the exhaust air vent near the floor, as far away from the heater as possible. The diameter of the exhaust air pipe should be twice the diameter of the supply air pipe.
C. Optional vent for drying (closed during heating and bathing). The sauna can also be dried by leaving the door open after bathing.
D. If the exhaust air vent is in the washroom (Ø 100 – 200 mm), the gap underneath the sauna door must be at least 100 mm. Mechanical exhaust ventilation is mandatory.
MODEL| INPUT

kW

| MIN. HEIGHT

INCHES/MM

| FLOOR AREA| SAUNA ROOM| MIN. SPACING FROM ADJACENT SURFACES,

INCHES/MM

---|---|---|---|---|---
Min. Sq. Ft/ m²| Max. Sq.Ft/ m²| Min. Cu. Ft/ m³| Max. Cu.Ft/ m³
KIP-30-B/W| 3.0| USA: 75/1900 CANADA: 78/1980| 10/1| 20/2| 84/2,4| 130/3,7| 3/75
KIP-45-B/W| 4.5| 16/1,5| 30/2,8| 100/2,8| 210/6| 3/75
KIP-60-B/W| 6.0| 28/2,6| 40/3,7| 170/4,8| 300/8,5| 4/100
KIP-80-B/W| 8.0| 40/3,7| 65/6| 250/7,1| 425/12| 5/125

$HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $7$$

SAUNA HEATER (240 V) WITH BUILT-IN CONTROLS

Model| kW| Amps| Voltage| Phase| Wire size
KIP-30-B1| 3.0| 12.5| 240| 1| #12/2
KIP-45-B1| 4.5| 18.8| 240| 1| #10/2
KIP-60-B1| 6.0| 25.0| 240| 1| #10/2
KIP-80-B1| 8.0| 33.3| 240| 1| #8/2
SAUNA HEATER (208 V) WITH BUILT-IN CONTROLS

Model| kW       Am| ps| Voltage| Phase| Wire size
KIP-30-B3| 3.0      8.| 3| 208| 3| #14/3
KIP-45-B3| 4.5      12| .5| 208| 3| #14/3
KIP-60-B3| 6.0      16| .7| 208| 3| #12/3
KIP-80-B3| 8.0      22| .2| 208| 3| #10/3

$HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $8$$

SAUNA HEATER WIRING AND HOOKUP

Important! Heaters with built-in controls: Before hooking up electrical wires to the junction box of the heater, remove capillary tubing and bulb from the junction box and bring up the wall to the left or right side of the heater. Cover tubing with wooden molding provided, coil up excess tubing, and place under heater close to the floor.
Refer to the chart on page 5 for proper wire size and amperage. See page 4 for required clearances. Any wiring within internal Sauna walls and ceiling must be rated 194°F (90ºC) and copper wire must be used. Run the wire through seal tight flex conduit from wall to heater and connect to the junction box at the back of heater with 194°F (90º) connector. Connect to terminals 1 and 2 and connect the ground wire to lug marked ground. (Cover plate under the heater must be removed first.)
Note! If the connection to the heater will be made at a later time, bring flex into Sauna room 4–6” (100 – 150 mm) from the floor, and leave 3’ (900 mm) of flex for hookup (can be cut to right length later).
Before testing the heater, fill the rock cavity with igneous stones purchased from an official Harvia distributor- tor and fasten the metal rock guard at the top of the heater. (See general info concerning washing and placing of stones.)
Be sure to cover the thermostat bulb with a protec- tive metal cover by threading the bulb through holes in the cover, and fasten the bulb cover to the wall with the screws provided. Also, take care when nailing protective wood strips over capillary tubing, so that nails do not puncture tubing. If punctured, the entire thermostat must be replaced.
Important! The heater must be connected to a standard 2-pole breaker, no GFI may be used. If this heater is connected to a GFI breaker, nuisance trip-ping may occur causing unnecessary and unintended- ed wear on internal components. If connected to a GFI breaker, the warranty on internal components will be voided.

SAUNA TIMERS

Heaters have a 60 min. timer (0 to large 1 on the dial), and if you wish to use the full 60 min. cycle, turn the timer knob past the first 1 to number 2 or 3 on the dial. Then turn backward to the large 1 until a click is heard. Leave the knob at the setting, and Sauna will operate for 1 hour before shutting off automatically. Allow at least 30 minutes for the room to heat up to an average Sauna temperature. Note!! If you set the timer past the first 1, the timer will not come on until the time set has elapsed. The 60 min. the timer is quiet. It does not tick. Timers have an added feature–an 8-hour time clock (small 1 to 8 on the timer dial). If you wish to preset your Sauna heater to automatically turn on when you are away, you may preset up to 8 hours in advance of Sauna bathing. For eg., if you set the timer knob at number 3 setting, the Sauna heater will turn on 3 hours later and will be ready for usage in 3 1/2 hours (allowing for 1/2 hour heat up time). The heater will shut off automatically in another half hour, and if you wish to continue using Sauna, reset the 60 min. timer back up to the large 1. Heaters have a heat control (thermostat) which must be set between minimum and maximum heating, or the timer will not cause the Sauna to heat. Put the heat control setting to maximum, and heat the Sauna for 1/2 to 1 hour to observe adequate Sauna temperature. If the room is too hot, adjust the heat control knob back toward the minimum setting, until the desired temperature is reached $HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $10$$

SAUNA HEATER (240 V) WITH CONTROL UNIT

Model| kW| Amps| Voltage| Phase| Wire size| Control
KIP-30-W1| 3.0| 12.5| 240| 1| #12/2 + #14/2| CG170-U1/CX170-U1
KIP-45-W1| 4.5| 18.8| 240| 1| #10/2 + #14/2| CG170-U1/CX170-U1
KIP-60-W1| 6.0| 25.0| 240| 1| #10/2 + #14/2| CG170-U1/CX170-U1
KIP-80-W1| 8.0| 33.3| 240| 1| #8/2 + #14/2| CG170-U1-15/CX170-U1-15
SAUNA HEATER (208 V) WITH CONTROL UNIT CG170-U3/CX170-U3

Model| kW| Amps| Voltage| Phase| Wire size
KIP-30-W3| 3.0| 8.3| 208| 3| #14/3 + #14/2
KIP-45-W3| 4.5| 12.5| 208| 3| #14/3 + #14/2
KIP-60-W3| 6.0| 16.7| 208| 3| #12/3 + #14/2
KIP-80-W3| 8.0| 22.2| 208| 3| #10/3 + #14/2

GENERAL INFORMATION

Rock placement – do not operate the heater without stones!

Use only the stones which are purchased from an official harvia distributor. Wash stones with a water hose and place them inside of heater box so that rocks are between and around the heating elements. Do not force rocks between elements as this may cause damage. Use smaller stones first, and continue to fill the heater with larger stones until they are about 2” (50 mm) below the rock guard. Stones should be placed loosely within the heater so that there is good air circulation around and through them. Stones should completely cover the heating elements. Pouring water over exposed elements could cause heater damage!

TESTING OF SAUNA HEATER

After the Sauna heater has been properly wired by a licensed electrician, according to the appropriate wiring diagram and local codes, turn the Sauna breaker on in the main breaker (Note! Electrician must label the “Sauna” breaker.)
Turn the thermostatic (heat) control to on position (this is located either on your heater or on your remote wall If you have a wall control, the indicator light will come on to show that the Sauna is heating). Set a timer to 10 or 15 minutes.
Within 5 minutes, you should be able to feel the heat from heater elements when holding your hand over Do not touch hot elements or rocks!
If the Sauna does not heat, refer to the troubleshooting
It is normal for smoke to appear during the first heating, as the protective element coating needs to burn Turn the sauna on for 1 hour before using it the first time, to eliminate smoking.

TROUBLESHOOTING

If the sauna does not operate after initial installation and wiring: See our troubleshooting guide and add

Check the breaker to be sure that it is Also, the breaker should be the correct size.
Check the circuit breaker in the contactor to be sure that it has not been shorted
Be sure that the thermostat and timer are both in on
Be sure that the timer winds If the timer has been shorted out, the heater will not operate

If the sauna has been in operation, but the heater ceases to operate: See our troubleshooting guide and add

Check the breaker to make sure it is
Check the timer to see if it winds
Check the high limit reset button in the heater (reset is under the heater (wall models) or on the back of the junction box (floor models)) to see if it has been
Call your electrician or service person for further

NOTE! A ground fault interrupter (GFI) should not be installed in and does not belong in a Sauna. If used, the breaker will trip, and damage could result.

If the sauna heater operates, but the sauna room does not come up to the sauna temperature (160–185 ºF (70 – 85 °C) normal sauna temperature):

You must allow at least 30 minutes for Sauna heat-up
Is the Sauna thermometer located 6” (150 mm) from the ceiling, and is it above or close to the Sauna heater? (This is the proper location for Sauna temperature ) Thermometer readings vary with room heights and location. Eg. 180 °F (82 °C) above Sauna heater = 165 °F (74 °C) on opposite wall = 140 °F (60 °C) on upper bench level = 120 °F (49 °C) on lower bench level = 100 °F (38 °C) at floor level.
Check for proper wire size, amp size, and proper wiring (according to diagrams and information) also necessary copper
Check for placement of stones to make sure they are loosely spaced around elements, to ensure good airflow. Stones packed too tightly will restrict airflow and reduce heating capacity.
Check for heat loss (around or under the door, around ceiling light or fan – we do not recommend ceiling light and a fan does not belong in the
Is the room properly insulated?
Is the ceiling higher than 7’ (2100 mm)?
After checking all the above, remove rocks and check heater elements for holes or burns (Only if the heater has been in use for some time.)

CAUTION! ELECTRICIAN OR SERVICE PERSON!

BEFORE SERVICING THE HEATER, CONTROL, CONTACTOR, OR RESETTING THE HIGH LIMIT, TURN THE POWER OFF AT BREAKER!
Open the junction box to make sure wires are tightly secured with no loose Heater wire and all connecting wires should be copper.
Check for burned spots or shorts in the wiring of the timer or Warranty on parts is void if the installer/electrician fails to follow the necessary wiring information provided or fails to follow the code for proper wire size, amperage, etc.

HIGH LIMIT CONTROL

Before resetting high limit control, turn the power off at the breaker!

Each heater is equipped with a high-limit control which is a safety device. If an abnormal heating condition should occur, the heater will automatically shut off, and it will not come on again until it cools. To reset the high limit, locate the reset button (bottom front on-wall models, behind junction box at back bottom of a heater on floor models) and push upward until contactor kicks in. Be sure that a GFI has not been installed. The overheat protector of the device can also go off at temperatures below -5˚C / 23˚F (storage, transport, environment). Before install- location take the device to a warm environment. The overheat protector can be reset when the temperature of the device is approx 18˚C / 64˚F. The overheat protector must be reset before using the device. Receptacles OR PLUGS are not allowed in a Sauna room. If a speaker is installed in a Sauna room, it should not be installed higher than 3’ (900 mm) from the floor, away from the Sauna heater (consult the manufacturer for ratings).

ROOM LIGHT should be a vapor proof, wall-mounted type, with a rough-in box mounted flush with inside paneling. It should mount 6’6” from the floor, not directly over the Sauna heater, and not over the upper benches; the light bulb should not exceed 75 watts. NOTE! Heat may cause accelerated wear on lighting, and for longest-lasting results, place lights low in a room away from the heater. Under benches is an ideal location.

HEATER FENCE is necessary for safety and should be constructed of 1” x 2” (25 x 50 mm) or 2” x 2” (25 x 50 mm) softwood to match the Sauna interior. See figures 2–4 for clearances from the Sauna heater. The fence should attach to the wall and should not be placed higher than the top of the heater below the rock line.

ROOM CONSTRUCTION

GENERAL INFORMATION

FRAMING
2” x 4” (50 x 100 mm) any suitable wood material, 16” (406 mm) c.
CEILING HEIGHT
no higher than 7’0” (2100 mm).
INSULATION
Fiberglass or rock wool insulation with a minimum R11 insulating factor in all walls and Paper-backed aluminum vapor barrier installed over insulation on all walls and ceiling with aluminum side facing into the sauna room.
DRYWALL
See local Is not required in most residences. See local codes commercial. If drywall is used, apply 1” x 2” (25 x 50 mm) nailers so that wall and ceiling boards can be attached to solid wood.
PANELING
Use kiln-dried clear tongue & groove softwood, such as Spruce, Pine, Aspen, Alder, Cedar, or other suitable softwood material (with moisture content not exceeding 11%).
BENCHES
Use matching wood or other suitable wood as described in section Minimize knots in the seating area as knots can become very hot and may be uncomfortable for bathers. Fasten from bottom to prevent burning.
HEATER GUARDRAIL
Use matching
DOOR
Must open out and should not have a lock.
FLOORING
concrete, ceramic tile, or heavy-duty
VENTILATION
should be provided by intake vent close to the heater, 2” (50 mm) from the floor, and out vent on the opposite wall (if possible) 10” (250 mm) to 12” (300 mm) from Vents should be adjustable and should allow air to change 5 times per hour. Sauna shall be provided with intended ventilation as required per the local code authorities.
LIGHT
Wall-mounted, vapor-proof type lighting can be used at a minimum of 6” (150 mm) from ceiling, and can be placed lower in the room. Heat may accelerate wear on lighting, for longest-lasting installation, place lights lower in the sauna away from the heater (under benches is ideal).
ACCESSORIES
bucket, ladle, and thermometer are Thermometer should be placed over the Sauna heater, 6” (150 mm) from the ceiling, for correct temperature reading. Thermometers may require calibration before use for accurate readings. Other accessories such as a hygrometer, sand timer, brushes, etc. are available.
MAINTENANCE INSTRUCTIONS
are included at the end of this
WARNING SIGNS
are furnished with Sauna The metal “CAUTION” sign should be fastened to the wall, close to the heater, in a visible place. The metal “WARNING” sign should be fastened outside, to the Sauna room door.

WARNINGS!

Do not smoke, use alcohol, or exercise in the sauna!
Do not exceed 30 min. in the sauna at one time, as excessive exposure can be harmful to health. The sauna should not be used as an endurance test!
Persons with poor health should consult their physicians before using the sauna!
Avoid fire, do not place any combustible material over the sauna heater (towels, bathing suits, wooden bucket, or dipper)
Use only clean tap water on the stones – do not use pool, spa, or well water, as chlorine gas can be produced and the heating elements can be damaged!
Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98,6ºF (37ºC). The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting.

The effects of hyperthermia include:

Failure to perceive heat
Failure to recognize the need to exit the room
Unawareness of impending hazard
Fatal damage in pregnant women
Physical inability to exit the room
Unconsciousness

Warning : The use of alcohol, drugs, or medication is capable of greatly increasing the risk of fatal hyperthermia!

MAINTENANCE INSTRUCTIONS

Use only clean water on Sauna Do not use spa, pool, or well water as it will destroy your heater.
Clean water should always be used in Sauna buckets and water should be dumped out after every Scour buckets and dippers occasionally when film collects from usage. Use plastic bucket liner in bucket to prevent water leakage.
Scrub benches with a soft brush, using soap and water or a mild disinfectant, when needed – about once a week in commercial Saunas, or depending upon Sauna usage. For sanitation, each bather should sit or lie on a towel (this will prolong bench life).
Remove possible removable flooring and wash waterproof floor with disinfectant (e.g. Pine Sol) about once a week or as often as Hose off removable flooring to clean.
To maintain beautiful appearance of Sauna heater, remove water stains by wiping with a damp cloth
Sauna Heaters require no special maintenance when properly installed by a qualified electrical After 5 years of usage, the rocks may need replacing if they have crumbled or powdered.
We strongly recommend a floor that can be easily cleaned (concrete, ceramic tile, or a poured type of flooring). When this is provided, the Sauna can be easily cleaned and kept in a sanitary condition with little effort. A carpet is NOT recommended for a Sauna! A carpet becomes a prefect breeding ground for bacteria in the moist conditions of a Sauna; and a carpet promotes the spread of foot diseases such as athlete’s foot. For the same reasons, wooden duckboard should not be used for flooring.
In new construction, a floor drain should also be provided, especially in commercial Saunas for sanitary cleaning and
Seal wood around glass in door—inside and outside—with Harvia sauna sealer to prevent
When Sauna wood becomes stained from perspiration, the wood may be lightly sanded with fine sandpaper to restore beautiful We do not recommend stains or sealers as toxic vapors may appear when heated. However, 2 coats of Harvia sauna sealer may be used on the wood benches in a commercial Sauna, so that the wood may be more easily cleaned and kept sanitary – the wood will not absorb perspiration.
The Sauna room will heat faster if the higher vent is kept in a closed position when The lower vent may always be kept in an open position.
Required warning signs should be posted according to the instructions.

Owner of the sauna heater must make sure that the sauna heater is turned off correctly every time after bathing.

Owner of the sauna heater must obey these maintenance instructions!

KIP-60-B1/KIP-60-B3
Sauna heaters type -W1, W3 without parts nr 12, 17 and 18 $HARVIA KIP-45-B3 Electric Sauna Heater -FIG- $11$$

Manufacturer: Harvia Oy, P.O. Box 12 (Teollisuustie 1–7), FI-40951 Muurame, Finland

GUARANTEE

This HARVIA SAUNA heater is guaranteed for one year from the date of purchase and includes all heater parts such as thermostat, controls, contactors, etc. Heating elements are consumable goods and are therefore only guaranteed upon first use.

This guarantee covers faults in manufacture and material only and includes the exchange of new parts supplied by the manufacturer or importer after the faulty part has been returned to the same. The replacement of parts under warranty does not extend the warranty period beyond the original one year.

The guarantee does not cover defects caused by normal wear and tear, defects caused by improper installation, poor maintenance, or failure to follow the manufacturer’s instructions for installation, us,e and care, or alterations made to the Sauna product.

This guarantee is void if the heater is used improperly, pool, spa, or well water should not be poured over the Sauna stones, as chemicals are harmful to the heater; the Sauna room must be heated for at least 30 minutes before water is poured over the stones; only one or two diapers full of water should be poured over the hot

stones at one time. This guarantee will be void if a shower has been installed in the Sauna room.

This guarantee does not cover delivery costs of the faulty part or costs of the person carrying out the repair in the field. If the Sauna heater is returned to the manufacturer or the importer within five years after the date of purchase, the importer will provide free labor for repair but will charge for parts if the date of purchase is past

one year.

This guarantee will be void if installation and wiring iarenot carried out by a certified electrician or authorized and qualified service representative, who must sign below.

This guarantee will be void if the information below is not filled out and returned to the point of purchase via regular post or email within 15 days of purchase, and it applies only to the original installation of product and the original purchaser.