HARVIA KIP-45-B1 Electric Sauna Heater Owner’s Manual

HARVIA KIP-45-B1 Electric Sauna Heater

Sauna Heater User Manual
Product Information
The Sauna heater is a wall-mounted heating system designed to provide heat for sauna rooms. It comes in various models with different input power ratings:

• Model: KIP-30-B1, KIP-45-B1, KIP-60-B1, KIP-80-B1
• Model: KIP-30-B3, KIP-45-B3, KIP-60-B3, KIP-80-B3
• Controls: CG170-U1, CG170-U3, CX170-U1, CX170-U3
• Model: KIP-30-W1, KIP-45-W1, KIP-60-W1, KIP-80-W1
• Model: KIP-30-W3, KIP-45-W3, KIP-60-W3, KIP-80-W3

The Sauna heater is manufactured by Sauna Specialiste Inc. and distributed by Harvia US Inc. For any assistance or inquiries, you can contact Sauna Specialiste Inc. at 1-855-689-2422 or Harvia US
Inc. at +1 304-497-3991.

Product Usage Instructions
Before using the Sauna heater, please read the following instructions carefully:

1. The Sauna room must have proper ventilation to ensure the air changes six times per hour.

2. The control panel and power unit should be installed in a dry place, away from a spa, pool, or shower. They should not be installed outdoors or inside the sauna room.

3. A receptacle should not be installed inside the sauna room.

4. In Canada, sauna heaters should not be subjected to water spray, and shower heads should not be installed above the sauna heaters.

5. The Sauna room should have minimum clearances and adequate ventilation as illustrated in Figure 2.

6. All wiring to the sauna heater and accessories should be routed away from direct heat radiation.

7. The heater, control, and contactor should be installed following the instructions below:

8. Remove the heater from the carton and attach it to the wall using the supplied screws. If the wall thickness is less than 3/4 (19 mm), use 2×4 (50 x 100 mm) backing behind the heater.

9. Observe proper clearances as per page 4 and Table 1 of the manual.

10. Inside the heater box, there are two signs. Place the metal
    CAUTION sign on the interior wall of the Sauna room directly above the heater in a visible place. Place the metal WARNING sign outside, on the door of the Sauna room.

For maintenance instructions, please refer to the end of this manual.

Sauna heater installation, wiring, operating instructions, troubleshooting, maintenance, and guarantee.
IMPORTANT! This manual must be left with the owner, manager, or operator of the Sauna after it is used by the electrician! The overheat protector of the device can also go off at temperatures below -5˚C / 23˚F (sto-Overheat protector of the device can also go off at temperatures below -5˚C / 23˚F (storage, transport, environment). Before installation take the device to a warm environment. The overheat protector can be reset when the tempera- true of the device is approx 18˚C / 64˚F. The overheat protector must be reset before using the device. See the user manual > Resetting the Over-heat Protector.

THE SAUNA ROOM SHALL BE PROVIDED WITH PROPER VENTILATION

Note: The control panel and power unit must be installed in a dry place; away from a spa, pool, or shower; not outdoors. A receptacle shall not be installed inside the sauna room.
Note (only in Canada): Sauna heaters shall not be subjected to water spray. Shower heads shall not be installed above the sauna heaters! The load center shall be supplied by the electrical contractor during field wiring, 2 poles 2 breakers. The power unit can be located in another serviceable location, as well as the location shown on this diagram. All the wiring to the sauna heater and accessories shall be routed away from any direct heat radiation from the sauna heater.

INSTALLATION OF WALL MODEL HEATER, CONTROL, CONTACTOR

1. Remove the heater from the carton and attach the heater to the wall with the screws supplied. If the wall thickness is less than 3/4” (19 mm), use 2”x 4” (50 x 100 mm) backing behind the heater. Observe proper clearances as per page 4 and table 1.
2. See the applicable wiring diagram Fig. 5–6 for the heater model. The heater must be permanently installed (no pigtails or plug allowed) and wiring must be done by a licensed electrician, who must follow the wiring diagram provided and adhere to local codes. Use proper A.W.G. rated wire size and use copper wire suitable for 194°F (90°C) within Sauna walls. Use grounding terminals provided in Sauna heater, control system, and contactor to properly ground the equipment as per NEC and local codes.
3. Inside the heater box, there are two signs. Please place the metal ”CAUTION” sign on the interior wall of the Sauna room directly above the heater in a visible place. Place the metal ”WARNING” sign outside, on the door of the Sauna room. ”MAINTENANCE INSTRUCTIONS” are at the end of this manual.

THE SAUNA ROOM SHALL BE PROVIDED WITH PROPER VENTILATION WALL-MOUNTED HEATERS- MINIMUM CLEARANCES, MIN-MAX SPACE, ADEQUATE VENTILATION

SAUNA ROOM VENTILATION
The air in the sauna room should change six times per hour. Figure 2 illustrates different sauna room ventilation options.
NOTE! Do not place the supply air vent so that the airflow cools the temperature sensor

• Placement area for air supply vent (Ø 50 –100 mm). If mechanical ventilation is used, an air supply vent should be placed above the heater. If natural ventilation is used, air supply vent should be placed under or next to the heater. The diameter of the supply air pipe must be 50–100 mm.
• Exhaust air vent (Ø 100 – 200 mm). Place the exhaust air vent near the floor, as far away from the heater as possible. The diameter of the exhaust air pipe should be twice the diameter of the supply air pipe.
• Optional vent for drying (closed during heating and bathing). The sauna can also be dried by leaving the door open after bathing.
• If the exhaust air vent is in the washroom (Ø 100 – 200 mm), the gap underneath the sauna door must be at least 100 mm. Mechanical exhaust ventilation is mandatory.
  MODEL| INPUT

kW

| MIN. HEIGHT

INCHES/MM

| FLOOR AREA| SAUNA ROOM| MIN. SPACING FROM ADJACENT SURFACES,

INCHES/MM

---|---|---|---|---|---
Min. Sq.Ft/ m²| Max. Sq.Ft/ m²| Min. Cu.Ft/ m³| Max. Cu.Ft/ m³
KIP-30-B/W| 3.0| USA: 75/1900 CANADA: 78/1980| 10/1| 20/2| 84/2,4| 130/3,7| 3/75
KIP-45-B/W| 4.5| 16/1,5| 30/2,8| 100/2,8| 210/6| 3/75
KIP-60-B/W| 6.0| 28/2,6| 40/3,7| 170/4,8| 300/8,5| 4/100
KIP-80-B/W| 8.0| 40/3,7| 65/6| 250/7,1| 425/12| 5/125

SAUNA HEATER (240 V) WITH BUILT IN CONTROLS

Model| kW| Amps| Voltage| Phase| Wire size
KIP-30-B1| 3.0| 12.5| 240| 1| #12/2
KIP-45-B1| 4.5| 18.8| 240| 1| #10/2
KIP-60-B1| 6.0| 25.0| 240| 1| #10/2
KIP-80-B1| 8.0| 33.3| 240| 1| #8/2
SAUNA HEATER (208 V) WITH BUILT IN CONTROLS

Model| kW       Am| ps| Voltage| Phase| Wire size
KIP-30-B3| 3.0      8.| 3| 208| 3| #14/3
KIP-45-B3| 4.5      12| .5| 208| 3| #14/3
KIP-60-B3| 6.0      16| .7| 208| 3| #12/3
KIP-80-B3| 8.0      22| .2| 208| 3| #10/3

THERMOSTAT BULB LOCATION (HEATERS WITH BUILT-IN CONTROLS)

SAUNA HEATER WIRING AND HOOKUP
Important! Heaters with built-in controls: Before hooking up electrical wires to the junction box of the heater, remove capillary tubing and bulb from the junction box and bring up wall to left or right side of the heater. Cover tubing with wooden molding provided, coil up excess tubing, and place it under the heater close to the floor. Refer to chart on page 5 for proper wire size and amperage. See page 4 for required clearances. Any wiring within internal Sauna walls and ceiling must be rated 194°F (90ºC) and copper wire must be used. Run the wire through seal-tight flex conduit from wall to the heater and connect to the junction box at the back of heater with 194°F (90º) connector. Connect to terminals 1 and 2 and connect the ground wire to lug marked ground. (Cover plate under the heater must be removed first.)
Note! If the connection to the heater will be made at a later
time, bring flex into Sauna room 4–6” (100 – 150 mm) from floor, and leave 3’ (900 mm) of flex for hookup (can be cut to right length later).

SAUNA TIMERS
Heaters have a 60 min. timer (0 to large 1 on the dial), and if you wish to use the full 60 min. cycle, turn the timer knob past the first 1 to number 2 or 3 on the dial. Then turn backward to the large 1 until a click is heard. Leave knob at the setting, and Sauna will operate for 1 hour before shutting off automatically. Allow at least 30 minutes for room to heat up to an average Sauna temperature. Note!! If you set timer past first 1, timer will not come on until the time set has elapsed. The 60 min. timer is quiet. It does not tick. Timers have an added feature–an 8 hour time clock (small 1 to 8 on the timer dial). If you wish to preset your Sauna heater to automatically turn on when you are away, you may preset up to 8 hours in advance of Sauna bathing. For eg., if you set the timer knob at number 3 setting, the Sauna heater will turn on 3 hours later, and will be ready for useage in 3 1/2 hours (allowing for 1/2 hour heat up time). The heater will shut off automatically in another half hour, and if you wish to continue using Sauna, reset the 60 min. timer back up to the large 1.

Before testing the heater, fill the rock cavity with igneous stones purchased from an official Harvia distributor and fasten metal rock guard at top of heater. (See general info concerning washing and placing of stones.) Be sure to cover the thermostat bulb with a protective metal cover by threading bulb through holes in the cover, and fasten bulb cover to wall with the screws provided. Also, take care when nailing protective wood strips over capillary tubing, so that nails do not puncture tubing. If punctured, entire thermostat must be replaced.

Important! The heater must be connected to a standard 2-pole breaker, no GFI may be used. If this heater is connected to a GFI breaker, nuisance trip- ping may occur causing unnecessary and unintended wear on internal components. If connected to a GFI breaker, the warranty on internal components will be voided. Heaters have a heat control (thermostat) which must be set between minimum and maximum heating, or the timer will not cause the Sauna to heat. Put the heat control setting to maximum, heat the Sauna for 1/2 to 1 hour to observe adequate Sauna temperature. If room is too hot, adjust heat control knob back toward the minimum setting, until the desired temperature is reached.

Rock placement – do not operate heater without stones! Use only the stones which are purchased from an official harvia distributor. Wash stones with water hose and place inside of heater box so that rocks are between and around heating elements. Do not force rocks between elements as this may cause damage. Use smaller stones first, and continue to fill the heater with larger stones until they are about 2” (50 mm) below rock guard. Stones should be placed loosely within heater so that there is good air circulation around and through them. Stones should completely cover the heating elements. Pouring water over exposed elements could cause heater damage!

TESTING OF SAUNA HEATER

1. After Sauna heater has been properly wired by a licensed electrician, according to appropriate wiring diagram and local codes, turn Sauna breaker on in the main breaker panel. (Note! Electrician must label “Sauna” breaker.)

2. Turn the thermostatic (heat) control to on position (this is located either on your heater or on your remote wall control. If you have a wall control, the indicator light will come on to show that
   the Sauna is heating). Set timer to 10 or 15 minutes.

3. Within 5 minutes, you should be able to feel heat from heater elements when holding your hand over the heater. Do not touch hot elements or rocks!

4. If Sauna does not heat, refer to the troubleshooting information.

5. It is normal for smoke to appear during the first heating, as the protective element coating needs to burn off. Turn the sauna on for 1 hour before using the first time, to eliminate smoking.

SAUNA HEATER (240 V) WITH CONTROL UNIT

Model| kW| Amps| Voltage| Phase| Wire size| Control
KIP-30-W1| 3.0| 12.5| 240| 1| #12/2 + #14/2| CG170-U1/CX170-U1
KIP-45-W1| 4.5| 18.8| 240| 1| #10/2 + #14/2| CG170-U1/CX170-U1
KIP-60-W1| 6.0| 25.0| 240| 1| #10/2 + #14/2| CG170-U1/CX170-U1
KIP-80-W1| 8.0| 33.3| 240| 1| #8/2 + #14/2| CG170-U1-15/CX170-U1-15
SAUNA HEATER (208 V) WITH CONTROL UNIT CG170-U3/CX170-U3

Model| kW| Amps| Voltage| Phase| Wire size
KIP-30-W3| 3.0| 8.3| 208| 3| #14/3 + #14/2
KIP-45-W3| 4.5| 12.5| 208| 3| #14/3 + #14/2
KIP-60-W3| 6.0| 16.7| 208| 3| #12/3 + #14/2
KIP-80-W3| 8.0| 22.2| 208| 3| #10/3 + #14/2

TROUBLESHOOTING

If the sauna does not operate after initial installation and wiring: See our troubleshooting guide and add

1. Check the breaker to be sure that it is on. Also, the breaker should be the correct size.
2. Check the circuit breaker in the contactor to be sure that it has not been shorted out.
3. Be sure that the thermostat and timer are both in on position.
4. Be sure that the timer winds down. If the timer has been shorted out, the heater will not operate.
5. If the sauna has been in operation, but the heater ceases to operate: See our troubleshooting guide and add
6. Check the breaker to make sure it is on.
7. Check the timer to see if it winds down.
8. Check high limit reset button in the heater (reset is under the heater (wall models) or on the back of the junction box (floor models)) to see if it has been released.
9. Call your electrician or service person for further help.

NOTE! A ground fault interrupter (GFI) should not be installed in and does not belong in a Sauna. If used, the breaker will trip, and damage could result. If sauna heater operates, but sauna room does not come up to sauna temperature (160–185 ºF (70 – 85 °C) normal sauna temperature):

1. You must allow at least 30 minutes for Sauna heat-up time.
2. Is Sauna thermometer located 6” (150 mm) from ceiling, and is it above or close to Sauna heater? (This is proper location for Sauna temperature reading.) Thermometer readings vary with room heights and location. Eg. 180 °F (82 °C) above Sauna heater = 165 °F (74 °C) on opposite wall = 140 °F (60 °C) on upper bench level = 120 °F (49 °C) on lower bench level = 100 °F (38 °C) at floor level.
3. Check for proper wire size, amp size, and proper wiring (according to diagrams and information) also necessary copper wiring.
4. Check for placement of stones to make sure they are loosely spaced around elements, to insure good air flow. Stones packed too tightly will restrict air flow and reduce heating capacity.
5. Check for heat loss (around or under door, around ceiling light or fan – we do not recommend ceiling light and a fan does not belong in the Sauna.
6. Is room properly insulated?
7. Is ceiling higher than 7’ (2100 mm)?
8. After checking all the above, remove rocks and check heater elements for holes or burned areas. (Only if heater has been in use for some time.)

CAUTION! ELECTRICIAN OR SERVICE PERSON!

BEFORE SERVICING HEATER, CONTROL, CONTACTOR OR RESET HIGH LIMIT

1. TURN THE POWER OFF AT BREAKER!
2. Open the junction box to make sure wires are tightly secured with no loose connections. The heater wire and all connecting wires should be copper.
3. Check for burned spots or short in wiring of timer or thermostat. Warranty on parts is void if installer/electrician fails to follow the necessary wiring information provided or fails to follow code for proper wire size, amperage, etc.

HIGH LIMIT CONTROL
! Before resetting high limit control, turn the power off at the breaker! Each heater is equipped with a high limit control which is a safety device. If an abnormal heating condition should occur, the heater will automatically shut off, and it will not come on again until it cools. To reset the high limit, locate the reset button (bottom front on wall models, behind junction box at back bottom of heater on floor models) and push upward until contactor kicks in. Be sure that a GFI has not been installed.

The overheat protector of the device can also go off at temperatures below -5˚C / 23˚F (storage, transport, environment). Before installation take the device to the warm environment. The overheat protector can be reset when the temperature of the device is approx 18˚C / 64˚F. The overheat protector must be reset before using the device. Receptacles OR PLUGS are not allowed in a Sauna room. If a speaker is installed in a Sauna room, it should not be installed higher than 3’ (900 mm) from floor, away from the Sauna heater (consult the manufacturer for ratings). ROOM LIGHT should be a vapor-proof, wall-mounted type, with a rough-in box mounted flush with inside paneling. It should mount 6’6” from floor, not directly over Sauna heater, and not over upper benches; light bulb should not exceed 75 watts.
NOTE! Heat may cause accelerated wear on lighting, for longest lasting results, place lights low in room away from heater. Under benches is an ideal location.

HEATER FENCE is necessary for safety and should be constructed of 1” x 2” (25 x 50 mm) or 2” x 2” (25 x 50 mm) softwood to match Sauna interior. See figures 2–4 for clearances from Sauna heater. Fence should attach to wall and should not be placed higher than top of heater below rock line.

ROOM CONSTRUCTION – GENERAL INFORMATION

FRAMING
2” x 4” (50 x 100 mm) any suitable wood material, 16” (406 mm) o.c.

CEILING HEIGHT
no higher than 7’0” (2100 mm).

INSULATION
Fiberglass or rock wool insulation with a minimum R11 insulating factor in all walls and ceiling. Paper-backed aluminum vapor barrier installed over the insulation on all walls and ceiling with aluminum side facing into the sauna room.

DRYWALL
See local codes. Is not required in most residences. See local codes commercial. If drywall is used, apply 1” x 2” (25 x 50 mm) nailers so that wall and ceiling boards can be attached to solid wood.

PANELING
Use kiln-dried clear tongue & groove softwood, such as Spruce, Pine, Aspen, Alder, Cedar, or other suitable softwood material (with moisture content not exceeding 11%).

BENCHES
Use matching wood or other suitable wood as described in section E. Minimize knots on seating area as knots can become very hot and may be uncomfortable for bathers. Fasten from bottom to prevent burning.

HEATER GUARDRAIL
Use matching softwood.

DOOR
Must open out and should not have a lock.

FLOORING
concrete, ceramic tile, or heavy duty Vinyl.

VENTILATION
should be provided by an intake vent close to heater, 2” (50 mm) from floor, and out vent on the opposite wall (if possible) 10” (250 mm) to 12” (300 mm) from floor. Vents should be adjustable and should allow air to change 5 times per hour. Sauna shall be provided with intended ventilation as required per the local code authorities.

LIGHT
Wall-mounted, vapor-proof type lighting can be used at a minimum 6” (150 mm) from ceiling, can be placed lower in room. Heat may accelerate wear on lighting, for longest lasting installation, place lights lower in the sauna away from heater (under benches is ideal).

ACCESSORIES
bucket, ladle and thermometer are essential. A thermometer should be placed over the Sauna heater, 6” (150 mm) from ceiling, for correct temperature reading. Thermometers may require calibration before use for accurate readings. Other accessories such as a hygrometer, sand timer, brushes, etc. are available.

MAINTENANCE INSTRUCTIONS
are included at the end of this manual.

WARNING SIGNS
are furnished with Sauna heater. The metal The “CAUTION” sign should be fastened to wall, close to heater, in a visible place. The metal “WARNING” sign should be fastened outside, to the Sauna room door.

WARNINGS!
Do not smoke, use alcohol, or exercise in the sauna! Do not exceed 30 min. in the sauna at one time, as excessive exposure can be harmful to health. The sauna should not be used as an endurance test! Persons with poor health should consult their physicians before using the sauna! Avoid fire, do not place any combustible material over the sauna heater (towels, bathing suits, wooden bucket or dipper)! Use only clean tap water on the stones – do not use pool, spa, or well water, as chlorine gas can be produced and the heating elements can be
damaged!

Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98,6ºF (37ºC). The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting.

The effects of hyperthermia include

• Failure to perceive heat
• Failure to recognize the need to exit the room
• Unawareness of impending hazard
• Fatal damage in pregnant women
• Physical inability to exit the room
• Unconsciousness

Warning – the use of alcohol, drugs or medication is capable of greatly increasing the risk of fatal hyperthermia!

MAINTENANCE INSTRUCTIONS

1. Use only clean water on Sauna stones. Do not use spa, pool, or well water as it will destroy your heater.
2. Clean water should always be used in Sauna buckets and water should be dumped out after every use. Scour buckets and dippers occasionally when film collects from usage. Use plastic bucket liner in bucket to prevent water leakage.
3. Scrub benches with a soft brush, using soap and water or a mild disinfectant, when needed – about once a week in commercial Saunas, or depending upon Sauna usage. For sanitation, each bather should sit or lie on a towel (this will prolong bench life).
4. Remove possible removable flooring and wash the waterproof floor with disinfectant (e.g. Pine Sol) about once a week or as often as needed. Hose off removable flooring to clean.
5. To maintain the beautiful appearance of the Sauna heater, remove water stains by wiping with a damp cloth occasionally.
6. Sauna Heaters require no special maintenance when properly installed by a qualified electrical contractor. After 5 years of usage, the rocks may need replacing if they have crumbled or powdered.
7. We strongly recommend a floor that can be easily cleaned (concrete, ceramic tile, or a poured type of flooring). When this is provided, the Sauna can be easily cleaned and kept in a sanitary condition with little effort. A carpet is NOT recommended for a Sauna! A carpet becomes a perfect breeding ground for bacteria in the moist conditions of a Sauna; and a carpet promotes the spread of foot diseases such as athlete’s foot. For the same reasons, wooden duckboards should not be used for flooring. The effects of hyperthermia include: Sauna heaters type -W1, W3 without parts nr 12, 17 and 18

GUARANTEE

This HARVIA SAUNA heater is guaranteed for one year from the date of purchase, and includes all heater parts such as thermostats, controls, contactors, etc. Heating elements are consumable goods and are therefore only guaranteed upon first use. This guarantee covers faults in manufacture and material only, and includes the exchange of new parts supplied by the manufacturer or importer, after the faulty part has been returned to the same. The replacement of parts under warranty does not extend the warranty period beyond the original one year. The guarantee does not cover defects caused by normal wear and tear, defects caused by improper installation, poor maintenance, or failure to follow the manufacturer’s instructions for installation, use and care, or alterations made to the Sauna product.

This guarantee is void if the heater is used improperly, pool, spa, or well water should not be poured over the Sauna stones, as chemicals are harmful to the heater; the Sauna room must be heated for at least 30 minutes before water is poured over the stones; only one or two dippers full of water should be poured over the hot stones at one time. This guarantee will be void if a shower has been installed in the Sauna room. This guarantee does not cover delivery costs of the faulty part or costs of the person carrying out the repair in the field. If the Sauna heater is returned to the manufacturer or the importer within five years after date of purchase, the importer will provide free labor for repair, but will charge for parts if date of purchase is past one year. This guarantee will be void if installation and wiring is not carried out by a certified electrician or authorized and qualified service representative, who must sign below. This guarantee will be void if the information below is not filled out and returned to point of purchase via regular post or email within 15 days of purchase, and it applies only to original installation of product and to original purchaser.

• HARVIA SAUNA HEATER ___
• MODEL NUMBER ___
• SERIAL NUMBER ___
• DATE OF PURCHASE ___
• ORIGINAL OWNER ___
• ADDRESS ___
• ___
• PURCHASED FROM ___
• ___
• ELECTRICAL CONTRACTOR ___
• COMPANY NAME AND ADDRESS ___
• MUST SIGN HERE ___
• ELECTRICIAN’S LICENSE NUMBER OR TAX NUMBER _____
• DATE OF ELECTRICAL
• WIRING & HOOKUP ___

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