WHALEN SPEED WSRD Billet X Intake Manifold Installation Guide
- June 12, 2024
- WHALEN SPEED
Table of Contents
WHALEN SPEED WSRD Billet X Intake Manifold Installation Guide
Some Tools you’ll NEED
- 8mm Stock (intercooler pipe sensor)
- 10mm Socket (Sensor bolt/fuel rail)
- 5mm Allen (manifold hardware)
- 3/16″ Allen ( NPT plug)
- 11mm or 7/16″ (t-bolt clamps)
- Blue Loctite
PRODUCT OVERVIEW
- Intake manifold
- Intake manifold to throttle body inlet adapter
- Blow off valve kit
- W.S.R.D intercooler pipe
- W.S.R.D throttle body extension harness
- W.S.R.D MAP sensor extension harness
- Intake manifold o-ring seals
- Intake manifold throttle body adapter o-ring seal
- Throttle body to intake manifold adapter o-ring seal
- Adapter couplers and t-bolt clamps
- W.S.R.D Hardware kit w/ vacuum adapter fittings
- Throttle body adapter to intake manifold hardware
- Intake manifold to cylinder head hardware
-
Not required, but make things a bit easier to work on. We removed the factory bed to open up the entire work area.
-
We removed the fuel injectors by unplugging injector connectors.
-
thrn removing both t30 torx screws.
-
there will be a assortment of zip-ties (cable ties) to cut. some are around harness that secure them to the intake manifold. Be sure to get them all removed.
-
You can make sure to unplug all sensors as well,
- throttle body
- Throttle body MAP sensor
- Intake manifold MAP Sensor
-
Next, remove your intercooler (charge tube) pipe from the throttle body side and move out of the way.
- Clamp on intercooler (charge tube) pipe is a 7mm
-
this is how we get to the intake manifold bolts. With the upper bed cover off, shows how easy it is to get to them. But, its 100% do-able to get them from the side.
-
Mounting hardware is included in kit. #11 in picture (page 2).
-
Used loctite on NPT bard | make sure NPT plug is loctited and tightened.
-
MAP sensor in intercooler pipe is a 5mm bolt
-
Intake manifold MAP sensor is a 6mmx1.0 bolt. (10mm socket/wrench)
-
Use #12 (ref. page 2) hardware to install to intake manifold.
-
Small amount of locktite is recommended.
-
Make sure it’s orientated in the direction shown.
NOTE:
JUST FOR THIS EXAMPLE, a ski-doo throttle body was used. CAN-AM throttle
bodys do not have the coolant ports.
P: 269-415-0040
Email: sales@whalentuned.com
