WHALEN SPEED WSRD Billet X Intake Manifold Installation Guide

WHALEN SPEED WSRD Billet X Intake Manifold Installation Guide

Some Tools you’ll NEED

• 8mm Stock (intercooler pipe sensor)
• 10mm Socket (Sensor bolt/fuel rail)
• 5mm Allen (manifold hardware)
• 3/16″ Allen ( NPT plug)
• 11mm or 7/16″ (t-bolt clamps)
• Blue Loctite

PRODUCT OVERVIEW

1. Intake manifold
2. Intake manifold to throttle body inlet adapter
3. Blow off valve kit
4. W.S.R.D intercooler pipe
5. W.S.R.D throttle body extension harness
6. W.S.R.D MAP sensor extension harness
7. Intake manifold o-ring seals
8. Intake manifold throttle body adapter o-ring seal
9. Throttle body to intake manifold adapter o-ring seal
10. Adapter couplers and t-bolt clamps
11. W.S.R.D Hardware kit w/ vacuum adapter fittings
12. Throttle body adapter to intake manifold hardware
13. Intake manifold to cylinder head hardware

• Not required, but make things a bit easier to work on. We removed the factory bed to open up the entire work area.
  

• We removed the fuel injectors by unplugging injector connectors.

• thrn removing both t30 torx screws.
  

• there will be a assortment of zip-ties (cable ties) to cut. some are around harness that secure them to the intake manifold. Be sure to get them all removed.
  

• You can make sure to unplug all sensors as well,

  • throttle body
  • Throttle body MAP sensor
  • Intake manifold MAP Sensor

• Next, remove your intercooler (charge tube) pipe from the throttle body side and move out of the way.

  • Clamp on intercooler (charge tube) pipe is a 7mm

• this is how we get to the intake manifold bolts. With the upper bed cover off, shows how easy it is to get to them. But, its 100% do-able to get them from the side.
  
  
  
  
  
  
  
  
  

• Mounting hardware is included in kit. #11 in picture (page 2).

• Used loctite on NPT bard | make sure NPT plug is loctited and tightened.

• MAP sensor in intercooler pipe is a 5mm bolt

• Intake manifold MAP sensor is a 6mmx1.0 bolt. (10mm socket/wrench)
  

• Use #12 (ref. page 2) hardware to install to intake manifold.

• Small amount of locktite is recommended.

• Make sure it’s orientated in the direction shown.
  
  

NOTE:
JUST FOR THIS EXAMPLE, a ski-doo throttle body was used. CAN-AM throttle bodys do not have the coolant ports.

SALES@WHALENTUNED.COM

P: 269-415-0040
Email: sales@whalentuned.com

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