SEALEY VS230.V3 Induction Heater Instruction Manual
- June 4, 2024
- SEALEY
Table of Contents
SEALEY VS230.V3 Induction Heater
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND
WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE
INSTRUCTIONS SAFE FOR FUTURE USE.
SAFETY
ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
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Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products. You may obtain an RCD by contacting your local Sealey Stockist. -
If the heater is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested.
Electrical safety information, it is important that the following information is read and understood: -
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
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Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
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Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse – see fuse rating in these instructions.
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DO NOT pull or carry the appliance by the power cable.
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DO NOT pull the plug from the socket by the cable.
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DO NOT use worn or damaged cables, plugs or connectors.
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This product is fitted with a BS1363/A 13 Amp 3 pin plug.
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If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
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Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.
- Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
- Connect the BROWN live wire to the live terminal ‘L’.
- Connect the BLUE neutral wire to the neutral terminal ‘N’.
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Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
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Sealey recommend that repairs are carried out by a qualified electrician.
GENERAL SAFETY
- DO NOT touch heating parts with bare hands.
- DO NOT touch live electrical parts or electrodes with bare skin or wet clothing.
- DO NOT operate in the vicinity of containers under pressure, or in the presence of explosive dust, gases or fumes.
- DO NOT cover or stick objects into any of the ventilation holes on the equipment.
- WARNING! The magnetic fields created by high currents may affect the operation of pacemakers.
- WARNING! Wearers of vital electronic equipment should consult their Doctor before using Induction heater.
- Ensure area is adequately ventilated and dry.
- Ensure ambient temperature is between -10 to 40 °C
- Avoid using in bright sunshine or rain.
- DO NOT use the machine in an environment where the air is polluted with conductive dust or gases.
- WARNING! Due to the heat generated by the induction coils blistering of painted surfaces will happen if over heated.
INTRODUCTION
Mobile induction heater for fast heat delivery. Install appropriate coil and place over or around ferrous metal. Ideal for loosening stubborn and seized fixings. Supplied with special dent induction block for panel expansion and induction pad for plastic trim/sticker removal. Induction element delivers high heat fast and effectively. Supplied in carry-case.
SPECIFICATIONS
- Model No:……………………………………………….VS230.V3
- Supply:………………………………………………………….. 230V
- Frequency:………………………………………………….50/60Hz
- Power:…………………………………………………………2000W
- Duty Cycle:………………………………………………………15%
- Nett Weight:…………………………………………………. 8.12kg
- VS2303:…………………………………….Direct Coil – Ø20mm
- VS2305:…………………………………….Direct Coil – Ø28mm
- VS2304:………………………………………Side Coil – Ø20mm
- VS2306:………………………………………Side Coil – Ø28mm
- VS2309:……………………………………….Pad Coil – Ø55mm
- VS2310:………………………………………. Flex Coil – 920mm
- VS2311:…………………..Induction block – 50 x 35 x 30mm
The duty cycle is the number of minutes, expressed as a percentage, the
machine can operate within a ten-minute period without overheating. The duty
cycle varies according to the output current.
DESCRIPTION OF CONTROLS
- Power pilot light (green)
- Over heated pilot light (red)
- Output connector – for torch power
- Output connector – for torch control
- Timer Control: Select ‘-’ Operate Trigger on torch, machine will work for 1 second, and then stop until trigger is operated again. Select ‘=’ Operate Trigger on torch, machine will work for 1.5 second, and then stop until trigger is operated again. Select ‘0’ Operate Trigger on torch, machine will work continuously.
- Torch
- Main Power Switch (situated on back panel)
DESCRIPTION OF TORCH HEAD
- Induction Block Use induction block to help remove dents, heat in various positions around dent. Use time control mode heating time 1 sec. DO NOT heat the same point as over heating may damage vehicle paint (fig.2).
- Direct Coil Ø28mm
- Direct Coil Ø20mm
- Side Coil Ø28mm
- Side Coil Ø20mm Use Direct Coil/Side Coil to heat nuts/bolts, screws etc. (fig.3).
- Keep gap of 3/4mm between coil and object being heated. DO NOT reuse bolts as heat may have effected the physical properties of the bolt.
- Pad Coil Ø55mm Use Pad coil for heating of sheet steel to assist with the removal of decals, stickers, sealants/putties, use the coil approximately 5mm away from the surface of the steel sheet (fig.4).
Removal of Decals from sheet steel
WARNING! Over heating will damage painted surfaces. No liability will be
accepted for damage caused by improper use.
Flex Coil 920mm Use Flex coil when it is not possible to use direct coils due
to space, or position of object to be heated. Can be used on exhaust pipes and
suspension parts, by wrapping the coil around the part before connecting to
the torch.
OPERATION
WARNING! If the user has some metal on their person such as coins, jewelry or surgical implants etc. They must avoid the metal item getting close to the heater torch or torch head, to avoid damage by induction heating.
- Connect the torch to the two output connections on the control panel (fig.1C/D).
- Plug into mains supply.
- Select the required torch head and slide into the end of the handle at required angle and tighten the holding screws.
- Select the desired timing function if required (see section 3.1), place coil over fixing or panel to be heated and switch on the machine. Operate the trigger and the fixing/panel will get hot.
- The machine has a protection circuit installed to prevent overload in terms of voltage, current and heat. If the pre set values are exceeded the machine will stop working automatically, until the condition of the machine reverts to normal.
- The machine is fitted with a fan to keep it cool, ensure that the vents are not covered and there is adequate ventilation. Allow at least 0.3m of free space around the machine. DO NOT over load the heater. DO NOT exceed the Duty-cycle (see section 3), excess current will damage the heater.
- If the duty cycle is exceeded the heater will stop working for its own protection. The red light will be lit, DO NOT switch heater off or remove plug from socket as the internal fan will continue to run and cool the heater down. When the red light turns off heating can continue.
MAINTENANCE
WARNING! Before maintenance and any repair, the power supply must be turned off and the plug removed from the socket.
- Remove dust by using clean dry compressed air regularly, if operating in a dusty environment this should be done on a daily basis.
- Check cables, torch and torch heads for any sign of damage, if any part of the heater is damaged replace or repair. If in doubt contact a qualified electrician.
- Avoid water and steam entering the machine, if this happens disconnect from power source and allow to dry, DO NOT use unless it has been checked by a qualified electrician.
- f not in use the machine and attachments should be stored in a dry, childproof area.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and
disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the
EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the
product is no longer required, it must be disposed of in an environmentally
protective way. Contact your local solid waste authority for recycling
information.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Important: No Liability is accepted for incorrect use of this product. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
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