DPR MCH100MTX25 Matrix Remover & Slitter User Manual

June 4, 2024
DPR

DPR LOGO Matrix Remover & Slitter
MCH100MTX25
USER MANUAL

MCH100MTX25 Matrix Remover & Slitter

IMPORTANT NOTICE
THE UNIT TO BE USED AS A SLITTER ONLY, TAKE OUT THE WASTE REMOVER CORE.
Warnings

  • The main plug of the power supply cord set of AC/DC power supply is considered as disconnecting device of equipment.
  • Do not operate the Matrix Remover while wearing loose-fitting clothing or neckties. Serious injury may result. If clothing or fingers are caught in the rollers, immediately disconnect the D.C. connector.
  • Keep your hands away from the Matrix Remover at all times while the unit is running.
  • When replacing Slitter blades work from the back blade housing to the front. This will minimize the chance of injury since you will not be working over already installed blades.
  • When transporting the unit or any time the unit is not in use always lower the slitter station into the down/cut position. This will prevent accidental contact with the slitter blades. The two rollers below the slitter station act as a guard when the slitter station is in the down position.
  • To prevent fire or shock hazards, do not expose the unit to rain or moisture. Operate the unit with only proper electrical specifications as labeled on the unit and the AC adapter.

WARNING
HAZARDOUS MOVING PARTS KEEP FINGERS AND OTHER BODY PARTS AWAY
Note on Media Environment:
50% humidity and 72 degrees Fahrenheit are the optimal conditions for both storage and use of label stock. Store label stock in protective plastic wrappings. Rewrap partially used stock. Do not store stock directly on concrete floors. Label stock should be conditioned in this environment for 72 hours prior to use. Failure to store media in these conditions may result in media tension problems. Too much humidity will cause labels to curl on the edges.
RUN A JOB
WARNING:
Before starting a new job, always make sure the waste matrix from the previous job has been removed.
Do not attach the matrix from a different size label to an existing roll.
This will cause an uneven wrap which will cause the material to walk.

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 1| Load the die-cut roll onto the core holder.
Slide it until it touches the roll guide.
Install the outer disk and tighten it using the knob.
Insert the core holders onto their respective supports.
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DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 2| Load a cardboard core onto the core holder.
Slide the cardboard core until it reaches the core holder guide stop.
Tighten it using the knob.
Set the waste core holder in its respective support.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 3| Insert the empty cardboard cores onto the core holder for new label rolls.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 4| Pull the media under the first guide then adjust the roll guide.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 5| Insert the media between the two rollers near the waste core holder.
At this point separate the matrix from the liner.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 6| Attach the matrix to the empty cardboard, then use the knob to release the peeling rollers module.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 7| Continue pulling the die-cut rolls and manually turning the waste core holder so that the matrix is wrapped around the waste core at least once.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 8| Insert the media under the first roller. Proceed by inserting the media over the next two rollers, then under the last roller.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 9| Position each cardboard core directly under the new label.
Tighten the core by turning the knob and the guides in place.
Temporarily attach the label directly to the core holder.
This will provide the necessary tension in order to start the slitting process.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 10| Align the blades in the alley between each column (label edges can also be slit using the same step)
You can alternate the position of the thumb screw from the top to the side to gain easier access and set the blade holders closer.
WARNING!
The slitter blades are very sharp when exposed. Use extreme caution when working in that area.

SLITTER MODULE

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 11

The Slitter Module has 3 settings:

  • In upper position (A), the blades are closed to allow the media loading;
  • Middle Position (B) Used to align the blades with the center and/or edges of the label. (Use a thumb screw to lock the blade in place once it’s in position;
  • Lower Position (C) Used to penetrate the media and start the slitting process.

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 12

Screw or unscrew the thumb knob on the blade holder support to move lightly all blades to the right or to the left.

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 13| Turn on the MATRIX REMOVER using the power switch on the back.
Make sure the speed knob is in the slowest position before you switch on the MATRIX REMOVER.
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DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 14| Slowly turn the speed knob.
Run the machine until the slit labels reach the core holder and then turn the unit off.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 15.| After the slitting setup is complete, remove any unwanted labels by cutting them off the core holder.
Do this to start a fresh new roll of labels.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 16| Attach the fresh labels onto the core using a waste label or tape.
Note:
Make sure the media tension on all rolls is even.
If this does not happen, the entire waste process could be compromised!
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 17| Feed the edge waste under the last roller.
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 18| Turn on the Matrix and slowly increase the speed while observing the following areas for errors:
1. Matrix Release
2. Matrix Core Wrapping
3. Slitting
4. Finishing Core holder
DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 19| When the roll is finished, the unit automatically stops.

HOW TO ADD OR REMOVE BLADE HOLDERS

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 20| Unscrew the black knob to remove the iron slide bar.
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DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 21| Slide each blade holder in/out of the slide bar. Place the slide bar back to its original position then tighten the black knob.

REPLACING THE SLITTER BLADES

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 22| Loosen the two screws holding the blade in place.
Replace the blade.
Secure the blades by tightening the screws back in place.
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HOW TO ADJUST THE CLUTCH ON THE UNWINDER

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 23| With the clutch feature, it is possible to control the tension in the media during the process and
adjust the tightness on the new rewind rolls.
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PAPER PATH

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 24

ATTENTION: The cardboard core MCH-A and MCH-B must be with the same external diameter.
SMART SOLUTIONS FOR THE LABELING INDUSTRY
Label rewinder, label unwinder, electronic label dispenser, and more…

DPR MCH100MTX25 Matrix Remover &amp Slitter - FIG 25 – FOR MORE INFO CONTACT YOUR RESELLER –

DPR MCH100MTX25 Matrix Remover &amp Slitter - ICON Please keep the original packaging in case you need to return the unit.
If we receive the system in non-original packaging, the warranty may be void.

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