SIMPSON Hot Water Pressure Washer Trailer User Manual

USE AND CARE MANUAL
Hot Water Pressure Washer Trailer

Hot Water Pressure Washer Trailer

READ THIS MANUAL CAREFULLY BEFORE OPERATION
Failure to follow the instructions and safety precautions in this manual can result in property damage, serious injury and/or death.
If your pressure washer is not working or if there are parts missing or broken, please DO NOT RETURN IT TO THE PLACE OF PURCHASE. Contact our Customer Service Department by calling 1-877-362-4271 or emailing cservice @fna-group.com
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTE: Photographs and line drawings used in this manual are for reference only and may not represent your specific model.
Part No. 7112155 Rev. A MAR 2023

SAFETY GUIDELINES – DEFINITIONS
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

IMPORTANT SAFETY INSTRUCTIONS: GASOLINE OR DIESEL DRIVEN
If you loan, rent, or sell this machine, be sure to include all instructional materials with the unit!
DANGER: Carbon Monoxide. Using an engine indoors can kill you in minutes. Engine/burner exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. You may be breathing CO even if you do not smell engine exhaust.

• NEVER use an engine or oil burner inside homes, garages, crawlspaces or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
• ONLY use outdoors and far away from open windows, doors and vents. These openings can pull in engine exhaust. Never operate the pressure washer in or near a location occupied by humans or animals.
• Even when the engine is used correctly, CO may leak into your home. ALWAYS use a battery-powered or battery backup CO alarm in your house. Read and follow all directions for CO alarm before using. If you feel sick, dizzy or weak at anytime, move to fresh air immediately. See a doctor. You could have carbon monoxide poisoning.

WARNING: Do not operate this unit until you read this instruction manual and the engine instruction manual for safety, operation and maintenance instructions. If you have any questions regarding the product, please contact our customer service department at 1-877-362-4271.
DANGER: Risk of injection or severe injury. Keep clear of nozzle. Do not direct discharge stream at persons or live animals. This product is to be used only by trained operators.
WARNING: This product and its exhaust can expose you to chemicals including lead and lead compounds, and carbon monoxide, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING: This product may not be equipped with a spark-arresting muffler.
If the product is not equipped and will be used around flam ma ble ma teri als or on land covered with materials such as agricultural crops, forest, brush, grass or other similar items, then an ap proved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sec tions 4442 and 4443 of the California Public Re sourc es Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in ef fec tive work ing order. Spark arresters are also required on some U.S. For est Service land and may also be legally required under other statutes and or di nanc es.

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**** DANGER: RISK OF EXPLOSION OR FIRE

•   Spilled gasoline (diesel, kerosene, approved alternate fuel) and it’s vapors can become ignited from cigarette sparks, electrical arcing, exhaust gas- es and hot engine  components such as the muffler.| • Shut off engine and allow it to cool before adding fuel to the tank.
• During refueling all ignition sources and switches should be in the OFF position.
• Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine.
• Heat will expand fuel in the tank which could result in spillage and possible fire explosion.| • Keep maximum fuel level 1/2″ (12.7 mm) below bottom of filler neck to allow for expansion.
•   Operating the pressure washer in an explosive environment could result in a fire.| • Operate and fuel equipment in well-ventilated areas free from obstructions. Equip areas with fire extinguisher suitable for gasoline fires.
• Materials placed against or near the pressure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials.| • Never operate pressure washer in an area containing dry brush or weeds.
• Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.| • Store engine and burner fuel in a clean OSHA approved container, in a secure location away from work area. Do not allow debris or moisture to enter container.
• Spraying of gasoline, kerosene or any kind of flammable solvent with this product could result in serious injury or death.| • Do not spray flammable liquids.
• Flammable liquids can create fumes which can ignite, causing property damage or serious injury.| • Operate only where open flame or torch is permitted.

**DANGER:** RISK TO BREATHING (ASPHYXIATION)

• Breathing exhaust fumes will cause serious injury or death! Engine exhaust contains carbon monoxide, an odorless and deadly gas.| • Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements, etc.
• Never operate unit in or near a location occupied by humans or animals.
• Never connect pressure washer to a TYPE B gas vent.
• Some cleaning fluids contain substances which could cause injury to skin, eyes or lungs.| • Use only cleaning fluids specifically recommended for high pressure washers. Follow manufacturers recommendations. Do not use chlorine bleach or any other corrosive compound.

**DANGER:** RISK OF FLUID INJECTION AND LACERATION

• Your pressure washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!| • Inspect the high pressure hose regularly. Replace the hose immediately if it is damaged, worn, has melted from contacting the engine, or shows any signs of cracks, bubbles, pinholes, or other leakage. Never grasp a high pressure hose that is leaking or damaged.
• Never touch, grasp or attempt to cover a pinhole or similar water leak on the high pressure hose. The stream of water IS under high pressure and WILL penetrate skin.
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose fittings while system is pressurized.
• When using replacement lances or guns with this pressure washer, DO NOT use a lance and/or lance/gun combination that is shorter in length than what was provided with this pressure washer as measured from the nozzle end of the lance to the gun trigger.
•   Use only   accessories   rated   equal to or higher than the rating of the pressure washer.
• Injuries can result if system pressure is not reduced before attempting maintenance or disassembly.| • To relieve sys tempres sure, shut off engine, turn off water sup ply and pull gun trigger until water stops flowing.

**DANGER:** RISK OF INJURY FROM SPRAY

• High-velocity fluid spray can cause objects to break, projecting particles at high speed.| •  Always wear safety glasses. Wear protective clothing to protect against accidental spraying.
•  Never point wand at or spray people or animals.
• Light or unsecured objects can become hazardous projectiles.| •  Always secure trigger lock when wand is not in service to prevent accidental operation.
•   Never permanently secure trigger in pull- back (open) position.

**DANGER:** RISK OF UNSAFE OPERATION

• Unsafe operation of your pressure washer could lead to serious injury or death to you or others.| •  Do not use chlorine bleach or any other corrosive compound.
•  Become familiar with the operation and controls of the pressure washer.
• Keep operating area clear of all persons, pets and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
• Never compromise the safety features of this product.
• Do not operate machine with missing, broken or unauthorized parts.
• Never leave wand unattended while unit is running.
• Do not obstruct the burner exhaust.
• Do not tamper with the safety pressure relief valve.
• Do not tamper with the unloader valve.
• Do not modify the pressure washer.
•  If proper starting procedure is not followed, engine can kickback causing serious hand and arm injury.| • If engine does not start after two pulls, squeeze trigger of gun to relieve pump pressure. Pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
•  The spray gun/wand is a powerful cleaning tool that could look like a toy to a child.| • Keep children away from the pressure washer at all times.
• Reactive force of spray will cause gun/wand to kickback, and couldcause the operator to slip or fall or misdirect the spray. Improper control of gun/wand can result in in juries to self and  others.| • Do not over reach or stand on an unstable support.
• Do not use pressure washer while standing on a ladder.
• Grip gun/wand firmly with both hands. Expect the gun to kickback when triggered.

DANGER: RISK OF INJURY OR PROP ER TY DAMAGE WHEN TRANSPORTING OR STORING

• Fuel or oil can leak or spill and could result in fire or breathing hazard. Serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
• Oil could fill the cylinder and damage the engine if the unit is not stored or transported in an upright position.| •  If pressure washer is equipped with a fuel shut-off valve, turn the valve to the OFF position before transporting to avoid fuel leaks. If pressure washer is not equipped with a fuel shut-off valve, drain the fuel from tank before transporting.
Only transport fuel in an OSHA-approved container.
Always   place   pressure   washer   on a protective mat when transporting to protect against damage to vehicle from leaks.
Always transport and store unit in an upright position. Remove pressure washer from vehicle immediately upon arrival at your destination.

**DANGER:** RISK OF ELEC TRI CAL SHOCK

• Spray directed at electrical outlets or switches, or objects connected to an electrical circuit, could result in a fatal electrical shock.| • Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches.

**DANGER:** RISK OF CHEMICAL BURN

• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flammable solvent with this product could result in serious injury or death.| • Do not spray acids, gasoline, kerosene, or any other flammable materials with this product. Use only household detergents, cleaners and degreasers recommended for use with pressure washers.
• Wear protective clothing to protect eyes and skin from contact with sprayed materials.

**WARNING:** RISK OF BURSTING

• High-velocity fluid spray directed at pneumatic tire sidewalls (such as found on automobiles, trailers and the like) could damage the sidewall resulting in serious injury.| • On pressure washers rated above 1600 psi (11032 kPa) use the widest fan spray (40º nozzle) and keep the spray a minimum of 8″ (20 cm) from the pneumatic tire sidewall. Do not aim spray directly at the joint between the tire and rim.

**WARNING:** RISK OF HOT SURFACES

• Contact with hot surfaces, such as engine exhaust components, could result in serious burn.| • During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the hazards of this product.
• Contact with serious burn. spray will result in| • DO NOT touch spray, ALWAYS direct spray away from self and others.

**WARNING:** RISK OF INJURY FROM LIFTING

The pressure washer is too heavy to be lifted by one person. Obtain assistance from others before lifting.

NOTICE : RISK OF PROPERTY DAMAGE

• Muffler and burner exhaust heat can damage painted surfaces, melt any material sensitive to heat (such as siding, plastic, rubber, vinyl or the pressure hose, itself), and damage live plants.| • Always keep pressure washer a mini- mum of 4′ (1.2 m) away from surfaces (such as houses, automobiles or live plants) that could be damaged from muffler exhaust heat.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

IMPORTANT SAFETY INSTRUCTIONS: ELECTRIC DRIVEN (IF EQUIPPED)
If you loan, rent, or sell this machine, be sure to include all instructional materials with the unit!
WARNING: Please read this entire manual before attempting to assemble, operate or install the product.
WARNING: This unit was designed for specific applications. It should not be modified and/or used for any application other than that which it was designed.
NOTICE: Always store your pressure washer in a location where the temperature will not fall below 40 °F (4 °C). freeze damage is not covered by the warranty.
WARNING: This product and its exhaust can expose you to chemicals including lead and lead compounds, and carbon monoxide, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

READ AND SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

WARNING: When using this product basic precautions should always be followed, including the following:

1. Read all the instructions before using the product.
2. To reduce the risk of injury, do not operate near children or animals.
3. Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls.
4. Stay alert – watch what you are doing.
5. Do not operate the product when fatigued or under the influence of alcohol or drugs.
6. Keep operating area clear of all persons.
7. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
8. Follow the maintenance instructions specified in the manual.
9. Do not touch plug or outlet with wet hands.
10. Avoid accidental starts. Move switch on unit to OFF position before connecting or disconnecting cord to electrical outlets.
11. Water spray must never be directed towards any electric wiring or directly towards the pressure washer machine itself or fatal electric shock may occur.
12. Never carry your pressure washer by the cord. Do not pull on the cord to disconnect from the outlet.
13. To prevent damage, the cord should not be crushed, placed next to sharp objects or near a heat source.
14. Check power cord before using. A damaged cord can reduce performance of pressure washer or cause a fatal electrical shock.
15. The narrow pin point stream is very powerful. It is not recommended for use on painted surfaces, wood surfaces or items attached with an adhesive backing.
16. Keep operating area clear of all persons and animals.
17. Always use both hands when operating pressure washer to maintain complete control of the wand.
18. Do not touch nozzle or water spray while operating. Never place hands in front of nozzle.
19. Wear safety goggles while operating. Wear protective clothing and footwear to protect against accidental spraying.
20. Disconnect power plug from the outlet when not in use and prior to the detaching of the high pressure hose.
21. Never tie knots or kink the high pressure hose as da mage could result. Inspect the high-pressure hose regularly. Replace the hose immediately if it is damaged, worn or shows any signs of cracks, bubbles, pinholes, or other leakage. Never grasp a high-pressure hose that is leaking or damaged.
22. Do not operate or store this product in temperatures below 40 °F (4 °C). Freeze damage is not covered by the warranty.
23. Carefully observe all chemical instructions and warnings before using. Use only approved pressure washer cleaners. Do not use bleach, chlorine, or any cleaners containing acids. Always follow manufacturer’s label recommendations for proper use of cleaners. Always protect eyes, skin and respiratory system from cleaners.
24. The pressure washer should not be used in areas where gas vapors may be present. An electric spark could cause an explosion or fire.
25. To minimize the amount of water getting into the pressure washer, the unit should be placed as far as possible from the cleaning site during operation.
26. To prevent accidental discharge, the spray gun should be secured by locking the trigger when not in use.
27. To allow free air circulation, the pressure washer should NOT be covered during operation.
28. Never touch, grasp or attempt to cover a pinhole or similar water leak on the high-pressure hose. The stream of water IS under high pressure and WILL penetrate skin.
29. Use only hoses and accessories rated for pressure higher than your pressure washer’s psi. Never use with any other manufacturer’s accessories or components.
30. Never defeat the safety fea tures of this product.
31. Do not operate machine with missing, broken or unauthorized parts.
32. Never spray flammable liquids or use pressure washer in areas containing combustible dust, liquid, or vapors.

WARNING: Risk of injection or injury. Do not direct discharge stream at persons.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
MOTOR OVERLOAD
This pressure washer is equipped with an overload protection device which will automatically shut off the motor in the event the motor draws excessive current or overheats.
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product if it will not fit the outlet installed by a qualified electrician. Do not use any type of adaptor with this product.

GROUND-FAULT CIRCUIT INTERRUPTER PROTECTION (IF EQUIPPED)
This pressure washer is provided with a Ground-Fault Circuit-Interrupter (GFCI) built into the plug of the power supply cord. This device provides additional protection rom the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection.

POWER SUPPLY AND ELECTRICAL INFO
This cord should only be connected to an electrical outlet installed in accordance with local safety regulations.
A. Inspect cord before using. Do not use if cord is damaged.
B. Keep all connections dry and off the ground.
C. Do not touch plug with wet hands.
D. For a product rated 250 volts or less, single phase: This product is provided with a ground fault circuit interrupter built into the power plug. If replacement of the plug or cord is needed, use only identical replacement parts.
E. For a product rated more then a single phase, or more then 250 volts: This product shall only be connected to a power supply receptacle protected by a ground fault circuit interrupter.
F. Read instruction manual before using.
Contact customer service for proper replacement parts.

WARNING: To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands.
SAVE THESE INSTRUCTIONS FOR FUTURE USE

GET TO KNOW THE PRESSURE WASHER

NOTE: Photographs and line drawings used in this manual are for reference only and do not represent a specific model. Save this manual for future reference.
NOTICE: The engine is shipped without oil. Before starting engine, add the oil provided. Damage to the engine will occur if the engine is run without oil, this damage will not be covered under warranty.

PRESSURE WASHER TERMINOLOGY
PSI: Pounds per Square Inch. The unit of measure for water pressure. Also used for air pressure, hydraulic pressure, etc. Operating at pressures exceeding the maximum rating could result in damage to the unit and/or severe personal injury.
GPM: Gallons per Minute. The unit of measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied by PSI equals CU.
Pressure Wand Assembly: This refers to the gun, wand and nozzle.
Pump: The pump moves the water through the system and delivers it to the pressure wand assembly. The nozzle creates the pressure.
Bypass Mode: Allows water to re-circulate within the pump when the gun trigger is not pulled. This feature allows the operator to release the trigger gun and reposition themselves without having to turn the engine off in between cleaning actions.
NOTICE: Allowing the unit to run for more than two minutes without the gun trigger being pulled could cause overheating and damage to the pump. Do not let the pressure washer run for more than two minutes in Bypass Mode. Turn off the engine and relieve the pressure in the gun during these extended situations.
Thermal Relief Valve: When the temperature inside the pump rises too high, this valve will open and release a gush of water in an effort to lower the temperature inside the pump. The valve will then close.
Pressure Relief Valve: The water heater coils are designed to operate safely at normal working pressure. The safety pressure relief valve prevents over pressurization of the high pressure system. Do not modify the pressure relief valve in anyway.
High Pressure Pump Oil: The preferred oil is SIMPSON® Premium Pump Crankcase Oil. If this oil is not available, an SAE 15W-40 oil may be used. Change the pump oil after the first 50 hours of operation and every 100 hours thereafter, or every 3 months.
Gasoline Engine Oil (if equipped): Check engine oil level before each use. Refer to the Engine Owner’s Manual for correct procedure.
12V DC Battery (if equipped): The 12V DC battery operates the engine’s electrical start system, after the engine is started the system will charge the battery and operate the burner. The 12V battery will need to be replaced regularly to ensure consistent
performance. Recommended battery size: Colbalt, Streamliner use Group 24 battery /Patriot use U 1 battery.
Burner Assembly: A device used to change fuel to heat energy. It is used to heat the water in the coil assembly and is designed to use a NO. #2 diesel fuel.
BTU (British Thermal Unit): The amount of work or energy it takes to raise the temperature of one pound of water by one degree Fahrenheit.
Temperature Control: The burner system is equipped with an adjustable temperature control. Do not set thermostat above 195°F. The burner will shut off if insufficient water flow through the burner’s heater coil causes the outlet water temperature to be excessive.
Back Flow Preventer: Prevents backflow into a potable water system.
WARNING : To reduce the possibility of contamination always protect against backflow when connected to a potable water system
Pressure Switch: A switch which uses a pressure activated plunger to activate a microswitch, used to control the fuel solenoid in the burner system.
Flow Switch: A switch which responds to changes in water flow, water flow moves a magnet which ativates a reed or microswitch to control voltage to the fuel solenoid in the burner system.
Chemical Injection System: Mixes cleaners or cleaning solvents with the water to improve cleaning effectiveness.
High Pressure Hose: Only use a wire braid hose rated for the output pressure and temperature of the high pressure pump. Additional hose lengths can be added with quick twist couplers with a minimal loss in pressure of about .5 PSI per foot. Always inspect hoses for wear and replace if necessary. Avoid kinking or running over the hose to extend the hose life.
Hour meter (if equipped): The analog hour meter operates whenever the engine is running and keeps track of how many hours the unit has been used.
Water Supply: The minimum requirements for a water supply are 20 psi at twice the stated water volume for the machine. If your water source is a well, the garden hose length can only be 30 ft. (9 m) maximum.
EVAP canister (if equipped): Collects fuel vapors and later purges them so they burn in the combustion process.

TRANSPORT AND SETUP

Make certain the trailer frame is securely balanced before adjusting the position.
Do not use jack stand on an uneven surface and the tires should be blocked when lifting trailer off of ball mount.

1. Secure the tow vehicle and trailer from rolling (by blocking wheels) when operating the jack.
2. These jacks are designed for vertical loading. NOTE: Excessive side forces may cause jack failure and must be avoided.

The jack is not intended to be used as a transport device for the implement it is attached. Minimize movement of the implement while jack is under load.
NOTE: TOW trailer as level as possible. DO NOT operate on an incline.

Trailer Tongue Installation

1. Unfasten and unwrap tongue assembly from trailer crate base.
2. Slide tongue assembly into slot located under front section of trailer.
3. Slide lighting wiring through the tongue tube to the front end.
4. Check trailer lighting wire routing through tongue to make sure wires are not pinched, stretched, tangled or hung up.
5. The hardware is located on the front wire mesh tray. Mount tongue hardware through the tongue support angles and tongue tube. Tighten the hardware.
6. Swivel down the jack and crank jack further to take weight off of the front wooden shipping supports. With the weight off of the shipping posts, the wooden shipping support box can be removed.
7. Remove ratchet tie down strap from rear of the trailer.

Breakaway Hinge Trailer Tongue (if equipped)
The breakaway hinge trailer tongue has been welded for you at the factory.
The purpose of the hinge is to allow you to fold the tongue back when not in use, allowing the trailer length to be shortened for storage.
When you are ready to tow the trailer, swing the tongue forward then lock the hinge with the hinge pin. Once the trailer tongue is connected to the tow vehicle hitch ball, connect the safety chains to the tow vehicle via the quick connect links.

SAFETY CONCERN
Use of a hitch with a load rating less than the load rating of the trailer can result in loss of control and may lead to death or serious injury. Use of a tow vehicle with a towing capacity less than the load rating of the trailer can result in loss of control, and may lead to death or serious injury. Be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating (GVWR) of your trailer.

COMMON TOWING TERMS
Trailer Information — Certification/VIN Label – A trailer’s Certification/VIN Label is typically located on the tongue or front frame of the trailer.
MANUFACTURER – Name of trailer manufacturer
DATE OF MANUFACTURE – Month and year the trailer was manufactured.
GVWR – The Gross Vehicle Weight Rating is the maximum allowable gross weight of the trailer and its contents. The gross weight of the trailer includes the weight of the trailer and all of the items within it (such as cargo, water, food and other supplies).
GAWR – The Gross Axle Weight Rating is the maximum gross weight that an axle can support. It is the lowest of axle, wheel, or tire rating. Sometimes the tire or wheel rating is lower than the axle manufacturers rating, and will then deter- mine GAWR. The sum total of the GAWR for all trailer axles may be less than the GVWR for the trailer, because some of the trailer load is carried by the tow vehicle, rather than by the trailer axle(s). The total weight of the cargo and trailer must not exceed the GVWR, and the load on an axle must not exceed its GAWR.
TIRE SIZE – The tire size recommended for your trailer and load range.
PSIC – The “pounds per square inch- cold” is the tire pressure (Kilopascals / Pounds per Square Inch) measured when Cold.
CERTIFICATION STATEMENT – “This trailer meets all the Federal Motor Vehicle Safety Standards in effect on the date of manufacture shown above” .
VIN – The Vehicle Identification Number.
VEHICLE TYPE – Generally the word “trailer” is used. However, we may put a Model #, or additional descriptor. Definitions
TOW VEHICLE – When equipping a new vehicle or an older vehicle to tow your trailer, ask the vehicle dealer for advice on how to outfit the towing vehicle. Discuss the following information and equipment with the vehicle dealer.
OVERALL CARRYING AND TOWING CAPACITY OF VEHICLE – Vehicle manufacturers will provide you with the maxi- mum towing capacities of their various models, as well as the GCWR. No amount of reinforcement will give a 100 horse- power, 2,500 pound truck the towing capacity that a 300 horsepower, 5,000 pound truck has.
TOWING HITCH – The towing hitch attached to your tow vehicle must have a capacity equal to or greater than the load rating of the trailer you intend to tow. The hitch capacity must also be matched to the tow vehicle capacity.
SUSPENSION SYSTEM – A tow vehicle equipped with a factory installed “Towing Package” likely comes equipped with heavy duty springs, heavy duty tires and other suspension components which are able to serve the size and weight of the trailer that the vehicle is rated to tow. However, the addition of additional equipment may further improve the tow vehicle performance. These may include adjustable air shocks, helper springs, etc.
BRAKE CONTROLLER – The brake controller is part of the tow vehicle and is essential in the operation of the electric brakes on the trailer. If your trailer has electric brakes it requires a brake controller be installed at the driver’s position. The brake controller is not the same as the safety breakaway brake system that is installed on the trailer.
SIDE VIEW MIRRORS – The size of the trailer that is being towed and your state law regulations determine the size of the mirrors. However, some states prohibit extended mirrors on a tow vehicle, except while a trailer is actually being towed. In this situation, detachable extended mirrors are necessary. Check with your dealer or the appropriate state agency for mirror requirements.
HEAVY DUTY FLASHER – A Heavy Duty Flasher is an electrical component that may be required when your trailer turn signal lights are attached to the tow vehicle flasher circuit.
ELECTRICAL CONNECTOR – An Electrical Connector connects the light and brake systems on the trailer to the light and brake controls on the towing vehicle.
HEAVY DUTY ENGINE OIL COOLING SYSTEM – The tow vehicle engine works harder when a trailer is being towed. Depending on the size of the trailer, you may need to install a separate engine oil cooler. Inadequate cooling may result in sudden engine failure. Ask the tow vehicle dealer if it is necessary to install a heavy duty cooling system.
AUTOMATIC TRANSMISSION OIL COOLER – The automatic transmission of a towing vehicle handles more power when a trailer is being towed. Inadequate cooling will shorten transmission life, and may result in sudden transmission failure. Ask the tow vehicle dealer if it is necessary to install a separate oil cooler for the automatic transmission.
FIRE EXTINGUISHER – It is sensible to have a fire extinguisher in the tow vehicle.
EMERGENCY FLARES AND EMERGENCY TRIANGLE REFLECTORS – It is wise to carry these SAFETY CONCERN devices even if you are not towing a trailer. It is particularly important to have these when towing a trailer because the hazard flashers of your towing vehicle will not operate for as long a period of time when the battery is running both the trailer lights and tow vehicle lights.

COUPLING AND UNCOUPLING THE TRAILER
A secure coupling (or fastening) of the trailer to the tow vehicle is essential. A loss of coupling may result in death or serious injury. Therefore, you must understand and follow all of the instructions for coupling. The following parts are involved in making a secure coupling between the trailer and tow vehicle:
COUPLING – That part of the trailer connecting mechanism by which the connection is actually made to the trailer hitch.
This does not include any structural member, extension of the trailer frame, or brake controller.
HITCH – That part of the connecting mechanism including the ball support platform and ball and those components that extend and are attached to the towing vehicle, including bumpers intended to serve as hitches.)
WEIGHT DISTRIBUTING HITCH (OR EQUALIZING HITCH) – A mechanical device that connects the trailer to the towing vehicle and by means of leverage applied on both the trailer and towing vehicle structures, when properly adjusted, dis- tributes the imposed vertical load at the hitch and coupling connection between structures of the towing vehicle and trailer.
WEIGHT CARRYING HITCH – A mechanical and/or structural device that connects the trailer to the towing vehicle and that does not employ features designed to redistribute the load imposed at the hitch and carrying connection.
SAFETY CHAINS OR CABLES – Chains or cables permanently attached to the trailer such that if the coupler connection comes loose, the safety chains or cables can keep the trailer attached to the tow vehicle. With properly rigged safety chains or cables, it is possible to keep the tongue from digging into the road pavement, even if the coupler-to-hitch connection comes apart.
TRAILER LIGHTING AND BRAKING CONNECTOR – A device that connects electrical power from the tow vehicle to the trailer. Electricity is used to turn on brake lights, running lights, and tum signals as required. In addition, if your trailer has a separate braking system, the electrical connector will also supply power to the trailer brakes from the tow vehicle.
BREAKAWAY SWITCH (if equipped) – If the trailer becomes de-coupled from the towing vehicle, the breakaway switch lanyard, attached independently to the tow vehicle hitch, will pull a pin in the emergency electrical break-away switch on the trailer. The breakaway switch is activated by a separate battery supply in the trailer such as to energize the trailer brakes independently of the towing vehicle. It is important to check the state of charge of the emergency break-away battery before each trip. Simply pull the pin out of the switch by hand and then try to pull the trailer. If you feel a significant drag force the brakes are activated. Be sure to re-insert the pin in the break-away switch. Also be sure to allow enough slack in the break- away brake lanyard such that the switch will only activate (pin pulls out) if the coupler connection comes loose.
JACK – A device on the trailer that is used to raise and lower the trailer tongue. On larger trailers the jack is sometimes called the “landing gear.”

SAFETY CONCERN
An improperly coupled trailer can result in death or serious injury. Do not move the trailer until:

• The coupler is secured and locked to hitch
• The safety chains are secured to the tow vehicle
• The trailer jack(s) are fully retracted Do not tow the trailer on the road until:
• Tires and wheels are checked
• The trailer brakes are checked
• The breakaway switch is connected to the tow vehicle
• The load is secured to the trailer
• The trailer lights are connected and checked

Various Coupler Designs
Trailers are produced with a variety of coupler devices. Bumper pull (Ball Hitch) Coupler is the style used on all of the Trailer Mounted Wash System trailers.
Trailer with Ball Coupler
A ball coupler connects to a ball that is located on or under the rear bumper of tow vehicle. These systems of coupling a trailer to a tow vehicle are sometimes referred to as “bumper pull.”
A ball hitch trailer may be fitted with a tongue jack that can raise and lower the coupler. The tongue jack is mounted to the A-frame (front, or tongue) part of the trailer. By rotating the jack handle clockwise, the jack will extend and raise the tongue of the trailer. Be sure the ball hitch coupler is suitable for the size and weight of the trailer. The load rating of the coupler and the necessary ball size are listed on the trailer tongue. You must provide a hitch and ball for your tow vehicle, where the load rating of the hitch and ball are equal to or greater than that of your trailer. Also, the ball size must be the same as the coupler size. If the ball is too small, too large, is underrated, is loose or is worn, the trailer can come loose from the tow vehicle, and may cause death or serious injury.

THE TOW VEHICLE, HITCH AND BALL/PINTLE HOOK MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER GROSS VEHICLE WEIGHT RATING (GVWR). IT iS ESSENTIAL THAT THE BALL BE OF THE SAME SIZE AS THE COUPLER.
The ball/pintle eye size and load rating (capacity) are marked on the ball/pintle eye; hitch capacity is marked on the hitch.
Before Coupling the Ball to the Tow Vehicle
Be sure the size and rating of the hitch ball match the size and rating of the coupler. Hitch balls, pintle hooks and couplers are marked with their size and rating.

SAFETY CONCERN
A worn, cracked or corroded hitch ball can fail while towing, and may result in death or serious injury. Before coupling trailer, inspect the hitch ball for wear, corrosion and cracks. Replace worn or damaged hitch ball.
Rock the ball to make sure it is tight to the hitch, and visually check that the hitch ball nut is solid against the lock washer and hitch frame.
Wipe the inside and outside of the coupler clean and inspect it visually for cracks and deformations; feel the inside of the coupler for worn spots and pits. If wear on the original surface profile exceeds 1/8” (.125” ), the coupler should be replaced.
Be sure the coupler is tight to the tongue of the trailer. All coupler fasteners must be visibly solid against the trailer frame.

SAFETY CONCERN
A loose hitch ball nut can result in uncoupling, leading to death or serious injury. Be sure the hitch ball is tight to the hitch before coupling the trailer.
Coupling to the Tow Vehicle – Raise the bottom surface of the coupler to be above the top of the hitch ball/pintle hook. Use the jack if one is provided; otherwise, use wood or concrete blocks to support the trailer tongue.

Coupling with a Ball Hitch
Lubricate the hitch ball and the inside of the coupler with a thin layer of automotive bearing grease. If your trailer is equipped with a jack, raise the coupler above the ball height. Open the coupler locking mechanism. Ball couplers have a locking mechanism with an internal moving piece (ball clamp) and an outside handle, wheel, or latch.
In the open position, the coupler is able to drop fully onto the hitch ball. Slowly back up the tow vehicle so that the hitch ball is near or aligned under the coupler, if the trailer jack has raised the coupler.
Ball Hitch Coupler Mechanism
If your trailer does not have a jack, you will have to lift the coupler and place it over the ball. If you have a jack, lower the trailer tongue until the coupler fully engages the hitch ball. If the coupler does not line up with the hitch ball, adjust the position of the tow vehicle. Engage the coupler locking mechanism. In the engaged position, the locking mechanism securely holds the coupler to the hitch ball. Insert a pin or lock through the hole in the locking mechanism. Be sure the coupler is all the way on the hitch ball and the locking mechanism is engaged.
A properly engaged locking mechanism will allow the coupler to raise the rear of the tow vehicle. Using the trailer jack, test to see that you can raise the rear of the tow vehicle by 1 inch, after the coupler is locked to the hitch.

SAFETY CONCERN
Overloading can damage the tongue jack. Do not use the tongue jack to raise the tow vehicle more than 1 inch. If the coupler cannot be secured to the hitch ball, do not tow the trailer.
Contact our Customer Service Department by calling 1-833-362-7368 or emailing cservice @fna-group.com Lower the trailer so that its entire tongue weight is held by the hitch, and continue retracting the jack to its fully retraced position.

RIG SAFETY CHAINS
Visually inspect the safety chains and hooks for wear or damage. Replace worn or damaged safety chains and hooks before towing. Rig the safety chains so that they: Criss-cross underneath the coupler so if the trailer uncouples, the safety chains can hold the tongue up above the road. Loop around a frame member of the tow vehicle or to holes provided in the hitch system (but, do not attach them to an interchangeable part of the hitch assembly) Attach snap hooks up from underneath the hole (do not just drop into hole); and provide enough slack to permit tight turns, but not be close to the road surface to drag.

SAFETY CONCERN
Improper rigging of the safety chains can result in loss of control of the trailer and tow vehicle, leading to death or serious injury, if the trailer uncouples from the tow vehicle.

• Fasten chains to safety chain receivers on the hitch, not to ball.
• Have sufficient slack to permit turning and to keep gooseneck on bed of tow vehicle, if the trailer comes loose.

ATTACH AND TEST BREAKAWAY BRAKE SYSTEM AND SAFETY COMPONENTS
If the coupler or hitch fails, a properly connected and working breakaway brake system will apply electric brakes on the trailer. The safety chains will keep the tow vehicle attached and as the brakes are applied at the trailer’s axles, the trailer/ tow vehicle combination will come to a controlled stop. The breakaway brake system includes a battery, a switch with a pull pin, and a lanyard.
The breakaway brake system may be fitted with a “charging” capability that draws power from the tow vehicle. If the electrical system on your tow vehicle does not provide power to the breakaway brake battery, you must periodically charge or replace the battery to keep the breakaway brake system in working order. Connect the pull pin lanyard to the tow vehicle so that the pull pin will be pulled out before all of the slack in the safety chains is taken up (see Breakaway Brake System figure). Do not connect the pull pin cable to a safety chain or to the hitch ball or hitch ball assembly.
This would keep the breakaway brake system from operating when it is needed.
To test the break-away brake battery, remove the pull pin from the switch and attempt to pull the trailer forward. You should feel the trailer resisting being towed, but the wheels will not necessarily be locked. If the brakes do not function, do not tow the trailer until brakes, or battery, are repaired. Immediately replace the pull pin. The breakaway brake system battery discharges rapidly when the pull pin is removed.

SAFETY CONCERN
An ineffective breakaway brake system can result in a runaway trailer, leading to death or serious injury if the coupler or ball hitch fails. Connect the breakaway cable to the tow vehicle; and NOT to the hitch, ball or support.
Before towing the trailer, test the function of the breakaway brake system. If the breakaway brake system is not working, do not tow the trailer. Have it serviced or repaired. Do not tow the trailer with the breakaway brake system ON because the brakes will  overheat which can result in permanent brake failure.

COUPLING TO THE TOW VEHICLE
Failure to replace the pull pin will prevent brakes from working, leading to loss of control, serious injury or death.
If you do not use your trailer for three or more months or during winter months store the battery indoors and charge the battery every three months. Replace if needed. Also, replace the breakaway brake battery according to the intervals specified by battery manufacturer.
Connect the trailer lights to the tow vehicle’s electrical system using the electrical connectors. Check all lights for proper operation. Clearance and Running Lights (Turn on tow vehicle headlights). Brake Lights (Step on tow vehicle brake pedal).
Turn Signals (Operate tow vehicle directional signal lever).
Check electric brakes for proper operation using brake controller mounted in the cab. If your trailer has electric brakes, your tow vehicle will have an electric brake controller that sends power to the trailer brakes. Before towing the trailer on the road, you must operate the brake controller while trying to pull the trailer in order to confirm that the electric brakes operate. While towing the trailer at less than 5 m.p.h., manually operate the electric brake controller in the tow vehicle cab. You should feel the operation of the trailer brakes.

GET TO KNOW THE PRESSURE WASHER OPERATING FEATURES

IMPORTANT: Become familiar with these features before operating this pressure washer.
PRESSURE ADJUSTMENTS
The pressure setting is preset at the factory to achieve optimum pressure and cleaning. If you need to lower the pressure, it can be accomplished by these methods.

1. Back away from the sur face to be cleaned. The further away you are, the less the pressure will be on the surface to be cleaned.
2. This pressure washer is equipped with an additional feature that allows the pressure setting to be adjusted.
   a. To lower the pressure, turn the unloader control knob (located under the hot water tank) counterclockwise to the desired pressure.
   b. To return the pump pressure to the factory setting, turn the unloader control knob (located under the hot water tank) clockwise until it stops.

NOTICE: DO NOT overtighten the pressure control knob, if overtightened the knob COULD break and result in immediate loss of water pressure and costly repairs to the unit.
HOW TO USE SPRAY WAND
The nozzles for the spray wand are stored in the nozzle holder on the panel assembly. Colors on the panel identify nozzle location and spray pattern. Refer to the following chart to choose the correct nozzle for the job to be performed.

CHANGING NOZZLES ON SPRAY WAND (FIG. 1)
DANGER : Risk of fluid injection. Do not direct discharge stream toward persons, unprotected skin, eyes or any pets or animals. Serious injury will occur.
WARNING: Flying objects could cause risk of serious injury. Do not attempt to change nozzles while pressure washer is running. Turn engine off before changing nozzles.

1. Pull quick-connect coupler (AA) back and insert nozzle (M).
2. Release quick-connect coupler and twist nozzle to make sure it is secure in coupler.

WARNING: Flying object could cause risk of serious injury. Ensure nozzle is completely inserted in quick-connect socket and quick-connect collar is fully engaged (forward) before squeezing gun trigger.

concrete or brick walkways, unpainted brick or stucco
Green| | standard cleaning nozzle for most applications| yard tools, sidewalks, lawn furniture, unpainted siding, stucco, gutters and eaves, concrete, brick surfaces
White| | cleaning of painted or delicate surfaces| auto/RV, marine, wood, painted brick and stucco, vinyl, painted siding
Black| | applies cleaning solutions| Low pressure spray is safe on all surfaces. Always verify compatibility of cleaning solution prior to use.

*NOTICE: The high pressure spray from your pressure washer is capable of causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray.

HOW TO APPLY CHEMICALS/CLEANING SOLVENTS (IF EQUIPPED) (FIG. 2)
Applying chemicals or cleaning solvents is a low pressure operation.
NOTE: Use only soaps and chemicals designed for pressure washer use. Do not use bleach.

To Apply Chemicals:

1. Ensure chemical siphon hose (R, Figure 2) is attached to barbed fitting location near high pressure hose connection of pump as shown.

2. Place the end of chemical siphon hose with filter on it into container holding chemical/cleaning solution.

3. Install low pressure (black) nozzle into quick connect fitting of spray wand, see How To Use Spray Wand paragraph in this section.

4. If equipped: Some units have a soap control valve. Turn the valve counterclockwise to increase the soap output and clockwise to decrease the soap output.
   NOTE: Soap needs to be rinsed from cleaning surface with water after application.

5. After use of chemicals, place chemical siphon hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly.
   If chemicals remain in the pump, it could be damaged. Pumps damaged due to chemical residue will not be covered under warranty.

OPERATION

STARTING
WARNING: Do not operate this unit until you read this instruction manual and the engine (if equipped) instruction manual for safety, operation and maintenance instructions.
DANGER: Risk of fluid injection and laceration. When using the high pressure setting, DO NOT allow the high pressure spray to come in contact with unprotected skin, eyes, or with any pets or animals. Serious injury will occur.

• Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury.
  Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!

DANGER: Gasoline or Diesel Driven only: Carbon Monoxide. Using an engine indoors can kill you in minutes. Engine exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. You may be breathing CO even if you do not smell engine exhaust.

• Breathing exhaust fumes will cause serious injury or death! Engine exhaust contains carbon mon ox ide, an odorless and deadly gas.
• Operate pressure washer in a well-ventilated area. Avoid en closed areas such as garages, basements, etc.
• Never operate unit in or near a location occupied by humans or animals.

WARNING: For your safety, if you smell gas: (A) turn off gas at line valve or meter, (B) open windows, (C) do not touch electrical switches, (D) extinguish all open flames, (E) immediately call your gas supplier.
WARNING: Gasoline or Diesel Driven only: Risk of Fire, Asphyxiation and Burn. Never fill fuel tank when engine is running or hot. Do not smoke when filling fuel tank.

• Never fill fuel tank completely. Fill tank to 1/2″ (12.7  mm) below bottom of filler neck to provide space for fuel expansion. Wipe any fuel spillage from engine and equipment before starting engine.
• DO NOT let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer. Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty.

NOTICE: Risk of property damage. Never pull water supply hose to move pressure washer. This could damage hose and/or pump inlet.

• DO NOT use hot water, use cold water only.
• Never turn water supply off while pressure washer engine is running or damage to pump will result.
• DO NOT stop spraying water for more than two minutes at a time. Pump operates in bypass mode when spray gun trigger is not pressed. If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged.

If you do not understand these precautions, please contact our customer service department at 1-877-362-4271 or emailing  cservice@fna-group.com

Before Each Start Up (FIG. 3, 4)

1. Gasoline or Diesel Driven: In a well-ventilated outdoor area, add fresh, high-quality, unleaded gasoline with a pump octane rating of 86 or higher. Diesel fuel, refer to the Engine Owner’s Manual. Do not overfill. Wipe up spilled fuel before starting the engine. Refer to Engine Owner’s Manual for correct procedure.

NOTICE: Gasoline only: Use of fuels with greater than 10% ethanol are not approved for use in this product per EPA regulations and will damage the unit and void the warranty.
Natural Gas/Propane Units (If applicable): Make sure the pressure washer has been properly installed as outlined in Prepare the Eliminator for Operation insert. DO NOT operate this pressure washer until it is properly installed and all Installation Checkout (found in insert) steps have been preformed.

2. Gasoline or Diesel Driven: Check engine oil level. Refer to the Engine Owner’s Manual for correct procedure.

3. Check pump oil level.
   The oil level should come to the dot in the middle of the sight glass (Z, Fig 1).

4. Diesel Burner: In a well-ventilated outdoor area, add fresh, high-quality #2 diesel fuel to the burner fuel tank fill.

5. Visually inspect all electrical components, hoses, nozzles and guns to assure they are in good condition. If replacements are necessary they must be rated to withstand the machines operating pressure and temperatures.

6. Connect the water hose to the cold water source. Turn the water source on to remove all air from the hose. When a steady stream of water is present, turn the water source off. NOTE: Use a 5/8″ (15.9  mm) or 3/4″ (19.0  mm) good quality water hose of minimal length. NOTE: Water source pressure must be 20–60 psi to ensure proper operation.
   WARNING: To reduce the possibility of contamination always protect against backflow when connected to a potable water system.

7. Verify the filter screen (BB) is in the water inlet on the machine.
   NOTE: Convex side faces out. Connect the cold water source to pump inlet. NOTE: Failure to use machine without inlet screen filter installed may void warranty.

8. Connect high pressure spray wand to gun. Tighten securely. Refer to Spray Wand Nozzles to select the correct quick connect nozzle for the task being performed.

9. Attach high pressure hose to high pressure spray gun.
   Connect the other end of the high-pressure hose to high-pressure hot water outlet on the machine.

10. If applying a chemical or cleaning solution, refer to Chemicals and Cleaning Solvents.

11. Turn the water source on. Remove all air from the pump and high pressure hose by depressing trigger until a steady stream of water is present.
    NOTICE: Risk of property damage. Failure to do so could cause damage to the pump.

12. Make sure ALL controls are in the OFF position.

13. Start engine/motor.
    Gasoline or Diesel Driven: Refer to the engine instruction manual for correct procedure.
    IMPORTANT: Prior to starting, refer to your engine manual for proper starting procedure.
    WARNING: Gasoline or Diesel Driven only: Risk of unsafe operation. If engine does not start after two pulls, squeeze trigger of gun to relieve pump pressure. Pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
    NOTE: If the oil level in the engine is low, the engine will not start. If the engine does not start, check the oil level and add oil as needed. Natural Gas/Propane Units: Verify the control knob on the gas valve to the ON position.

14. If HOT WATER CLEANING is desired
    a. Release the trigger on the gun and place the burner On/Off switch in the ON position.
    b. (if equipped) Turn the temperature control to the desired water temperature.
    WARNING: Risk of burns. The surfaces around the burner exhaust and the discharged exhaust are very hot. Keep away from this area. DO NOT allow hoses to come in contact with the very hot burner exhaust area.
    WARNING: Burner will shut off when the trigger is released. DO NOT use the pressure washer if the burner fails to shut off when the trigger is released.

15. Depress trigger on gun to start water flow and the burner.
    WARNING: Risk of unsafe operation. Stand on a stable surface and grip gun/wand firmly with both hands. Expect the gun to kickback when triggered.
    NOTICE: Allowing the unit to run for more than two minutes without the gun trigger being pulled could cause overheating and damage to the pump. Do not let the pressure washer run for more than two minutes in Bypass Mode. Turn off the engine and relieve the pressure in the gun during these extended situations.

16. Release trigger to stop water flow and turn the burner off.

17. Adjust the pressure if needed. Refer to Pressure Adjustments paragraph for the correct procedures.

DANGER: Risk of injury from spray. Engage the trigger lock (CC) when gun is not in use to prevent accidental spraying.

SHUTTING DOWN (FIG. 1)

1. Place the burner on/off switch in the OFF position.

2. Depress trigger on gun and allow water to run until the spray wand is no longer hot to the touch.

3. If chemicals were applied, place the chemical siphon hose into a container of clean water and draw clean water through chemical injection system to rinse system thoroughly.
   NOTICE: Risk of property damage. Failure to rinse the chemical system can cause damage to the high-pressure pump or the high-pressure water system.

4. Turn engine/motor off.
   Gasoline or Diesel Driven: Refer to the engine instruction manual for correct procedure.
   NOTICE: Risk of property damage. NEVER turn water supply off while pressure washer engine is running or damage to pump will result.

5. Turn water source off.

6. Pull trigger on spray gun to relieve any water pressure in hose or spray gun.

7. Refer to Storage for proper storage procedures.

MAINTENANCE

Your pressure washer has been produced with the highest quality materials and craftsmanship, as the owner you have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment.
Contact your local service provider for maintenance. A small investment in preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions. Do not spray high- pressure water onto the machine. Not all maintenance items apply to all machines.

MAINTENANCE SCHEDULE (REFER TO ENGINE OWNER’S MANUAL FOR FURTHER INFORMATION)

high ambient temperatures
Filter| Every 100 hours
Air Cleaner| Inspect| Every 25 hours
Clean| Every 3 months
Diesel Engine Coolant| Check daily| (maximum 50% antifreeze)
Battery Level| Check monthly| 12V DC Burner Systems: Replace battery every 2
years
Engine Fuel Filter| 500 hours or 6 months|
Spark Plug Maintenance| 500 hours or 6 months|
Clean Fuel Tank(s)| Annually|
Replace Fuel Lines| Annually|
Pump Oil| Inspect| Daily
Change| After first 25 hours, then every 3 months or 150 hours
Axial pumps come filled with synthetic oil, which does not require changing
Replace Burner Fuel Filter| Every 6 months| (More often if fuel quality is poor)
Remove Burner Soot| Annually|
Burner Adjustment/Cleaning| Annually|
De-scale Coil| Annually| (More often if required)
Replace Spray Nozzle| Every 6 months|
Replace Quick Connects| Annually (More often if required)|
Clean Water Screen/Filter| Weekly|
Clean Float/Supply Tank| Every 6 months|
Replace HP Hose| Annually   (More often if required)
Belts| Tighten| Every 6 months
| Inspect/Replace| Annually
Trailer Tires/Bearings| Monthly   (Check tires for condition, tighten lug nuts, grease & check bearings)

MAINTENANCE INFORMATION **

** Check the engine manufacturer’s service guide for additional maintenance items and specific high ambient temperature oil selection.

STORAGE

ENGINE
Consult the Engine Owner’s Manual for manufacturer’s recommendations for storage.
MOTOR
Consult the Motor Owner’s Manual for manufacturer’s recommendations for storage

PRESSURE WASHER

1. Drain all water from high-pressure hose.
2. With nozzle pointed down and the spray gun and wand in a vertical position, squeeze trigger to drain all water from spray gun and wand.
3. Store chemical siphon hose so it is protected from dam age.

CAUTION: Risk of personal injury. Avoid placing hands between handle and frame when assembling to prevent pinching.
NOTICE: Risk of property damage. Always store and transport unit in an upright position.

ACCESSORIES

DANGER: Risk of fluid injection. When using replacement spray wands or guns with this pressure washer, DO NOT use a spray wand and/or spray gun/wand combination that is shorter in length than what was provided with this pressure washer as measured from the nozzle end of the wand to the gun trigger.
NOTICE: The use of any other accessory not recommended for use with this tool could be hazardous. Use only accessories rated equal to or greater than the rating of the pressure washer.

SERVICE INFORMATION

Do not return this product to your retailer. Please contact our customer service department at 1-877-362-4271 or emailing cservice@fna-group.com

TROUBLESHOOTING GUIDE

NOTE: Probable causes are listed with most likely cause first Repairs should be made by qualified technicians only.

POWER SYSTEM: GASOLINE OR DIESEL DRIVEN

Engine will not start or crank over (see Engine Owner’s Manual for further engine troubleshooting)| Battery dead Where applicable| Charge or replace battery, add electrolyte if battery is new
Dirty Battery Contacts| Clean connections
Battery cables disconnected| Connect or replace damaged cables
Engine, pump, or gearbox is seized| Identify, Replace or repair seized part
Key switch, solenoid or starter on engine defective| Repair or replace faulty component
Pump is seized| Replace pump or bearing
Engine will not start but will crank over (see Engine Owner’s Manual for further engine troubleshooting)| Engine power switch is off or defective| Check engine power switch
Low oil shut down is activated| Add oil to engine, check more frequently
Low on fuel| Fill with the appropriate fuel, bleed injector pump on diesel engines
Fuel filter is clogged| Replace or clean fuel filter, bleed injector pump on diesel engines
Engine flooded or starved| Choke only as required (not applicable to diesels)
Old or dirty fuel| Drain and replace with new fuel
Engine bogs down under load, whenever spray gun is triggered (see Engine Owner’s Manual for further engine troubleshooting)| Engine needs to be repaired or replaced| See engine manual or engine dealer
Operating in high elevation| Lower the pressure on the unit and check for correct engine speed (RPM)
Incorrect nozzle in lance| Replace with correct nozzle size
Unloader valve improperly adjusted| Adjust unloader valve
Carbon deposits on cylinder head| Remove head and clean off deposits

POWER SYSTEM: ELECTRIC DRIVEN

socket, and breaker
Thermal overload in the motor/or starter has been tripped| Reset manual overload by depressing the thermal switch on the outside of the motor or starter after the motor has cooled.
CAUTION: Automatic overload will restart the motor automatically when it has cooled.
Power switch inoperative| Check power switch
Electric motor or wiring failure| Replace or repair motor and/ or wiring
No water pressure at inlet| Connect to appropriate water supply
Machine will not auto-start (if equipped)| Must have adequate water supply| Check for correct pressure and gallonage
Coil scale build up| Descale coil for better water flow
Check filter screen and inlet pressure| Pull trigger gun to check auto-start function
Pressure switch on unloader is faulty| Replace
Timer is faulty| Remove leads from timer at control end, see if machine shuts off after time out, replace if defective
PUMPING SYSTEM| |
---|---|---
Problem| Probable Cause| Remedy
Trigger gun leaks or will not shut off| Debris in gun valve assembly| Clean valve assembly or replace gun
Pump runs but there is no spray pressure| Water turned off| Turn water on
Nozzle is plugged| Clean or replace with proper size
Inlet chemical injection valve is open, without the end of the pickup tube inserted into detergent. (upstream injection systems only)| Close soap valve or submerge detergent pickup tube into solution
Coil on hot water machines is obstructed| Clean obstruction or scale deposits from coil with coil cleaner
Pump dry, needs to be primed| Crack open fitting on the high pressure outlet of the pump until water flows out
PUMPING SYSTEM| |
---|---|---
Problem| Probable Cause| Remedy
Pump runs but has low spray pressure| Nozzle not installed| Install proper sized nozzle
Dual wand valve is open| Dual wand valve must be closed and high pressure nozzle installed
Leaky discharge hose or quick coupler| Replace hose, quick coupler, or O-ring in the quick coupler
Inlet strainer clogged| Clean and check more frequently
Worn or wrong size nozzle| Replace nozzle of proper size
Belt slippage| Tighten or replace with correct belt
Unloader valve worn or improperly adjusted| Install pressure gauge on pump head to adjust
pressure. Check valve seat on Unloader
Air leak in inlet plumbing| Reseal fittings and inspect inlet hoses for air leaks
Pump runs but there is erratic, fluctuating pressure| Inadequate incoming water supply| Increase water supply flow
Stuck inlet or discharge valves| Clean out or replace worn valves
Restricted inlet or air entering the inlet plumbing on the pump| Check fittings and hose for air tight seal, clean inlet strainer screen
Leaking H.P. seals| Replace seals
Leaking L.P. seals| Pressure feed the pump and replace L.P. seals if water leaks from the pump head
Excessive crankshaft play or loud, knocking noise in pump| Broken or worn bearing or connecting rod in crankcase| Replace pump or bearing
Oil leaking from pump| Loose drain plug or damaged seal| Locate point of oil leakage and replace damaged O-ring or seal
Leaking crankshaft oil seal| Replace seal
Leaking Oil Sight Glass seal| Replace seal
Leaking Piston Oil Seal| Replace seals. Install correct amount of oil in pump
Inlet injection will not siphon chemical| Check valve in strainer clogged| Clean or replace. Rinse after each use
Chemical valve not open or clogged| Open chemical valve or clean
Strainer not submerged in solution| Submerge strainer and replenish chemical
Detergent hose cut or kinked| Inspect hose, replace as necessary
Water is emitted from the chemical pickup tube| Check valve malfunctioning| Repair or replace check valve
PUMPING SYSTEM| |
---|---|---
Problem| Probable Cause| Remedy
Downstream injector will not siphon chemical| Adjustable knob on injector is closed (Where applicable)| Open by turning counter clockwise
Unit not in low pressure mode| Open dual wand or install low pressure (BLACK) nozzle
Detergent hose cut or kinked| Inspect hose, replace as required
Chemical Strainer plugged or not submerged| Check screen on strainer pickup tube
Internal injector parts corroded or stuck| Disassemble, clean or replace
Outlet water temperature too high| Use with cold water (150º Maximum)
Pressure relief reliving water| Unloader failure / coil overheating / Excessive pressure| Turn machine off wait a few minutes and restart. If  problem continues take to an authorized repair center for complete system check

HEATING BURNER SYSTEM – DIESEL FIRED

Burner will not fire

WARNING: High voltage on igniter can cause electrical shock. Disconnect power before servicing.

| Burner switch not on| Turn switch on; Thermostat on if equipped
Diesel fuel level low| Fill burner tank with #2 diesel or other approved fuel
Trigger on spray gun not pulled| Squeeze trigger to fire burner
Fuel filter plugged| Clean and / or tighten fuel filter (Check fuel pressure)
Spray nozzle plugged| Clean spray nozzle
Overload on burner motor tripped| Reset overload, locate and correct source of overload
Nozzle not in wand| Install nozzle in wand
Low water pump pressure| See pumping systems trouble shooting
Fuel pump or nozzle stopped| Check fuel pressure, filter, fuel lines. Replace fuel pump and/or nozzle
Vacuum, Flow, Pressure or Temperature switch faulty| Check electrical continuity with pump spraying and burner on
Fuel solenoid valve faulty| Replace fuel valve if it does not open when power is applied
Low generator voltage output| Adjust generator RPM for proper voltage under full load conditions
Burner relay faulty (12-V Burner only)| Replace burner relay
Problem| Probable Cause| Remedy
---|---|---
Burner will not fire, plus diesel fumes are emitted from the exhaust port

WARNING: Replace insulation. Unburned fuel can saturate it and cause a fire.

| Fuel to air ratio out of adjustment| Set air band and fuel pressure to specifications
|
Fuel nozzle partially clogged| Replace nozzle of proper size
Ignition transformer not providing spark to fuel| Replace ignition transformer, clean and adjust electrodes
Burner fires and smokes| Fuel to air ratio out of adjustment| Set air band and fuel pressure to specifictions
Excessive soot on coils| Clean soot off to improve air flow
Improper voltage at burner| Adjust RPM of generator (if equipped)
Discharge water temperature exceeds recommended operating temperature| Burner input too high for conditions| Decrease fuel pump pressure and/or fuel nozzle size
Water flow restricted| Clean or replace nozzle of proper size. Descale coil and clear obstructions
High temperature limit switch faulty or set too high| Replace or reset temperature limit switch
Burner continues to fire even when trigger on spray gun is released| Faulty Flow, Pressure or Vacuum switch| Replace switch
Faulty fuel solenoid| Replace solenoid
Discharge water temperature not reaching maximum operating temperature| Burner input too low for conditions| Increase fuel pump pressure and/or fuel nozzle size
Battery keeps losing voltage (For 12 volt burner systems)| Battery voltage Low| Have battery checked and load test, charge if low and replace if necessary. Allow water to cool 2 minutes before shutting off engine
RPM too low| Engine RPM should be 3600 RPM w/no load
Engine charging system faulty| Check engine charging system – Must have 16 Amp output minimum
Electrodes misadjusted| Adjust electrodes to maximum 1/8″ gap
Fuel pump pressure too high| Fuel pump pressure should be approximately 100 to 140 PSI
Air band open too far| Adjust for proper burn
Burner amp draw too high| Check amp draw of burner motor – should be 13 amp or less. Check amp draw of transformer should be 4.2 or less

HEATING/BURNER SYSTEM – NATURAL GAS OR LIQUID PROPANE FIRED

pulled
Gas valve turned off| Turn gas valve on
No voltage to valve| Check for 24 VAC between pilot valve(PV) and PV/MV. Valve will operate between 20.5 and 28.5 VAC
Pilot orifice plugged| Remove orifice & clean
Defective ignition module| Check for 24 VAC incoming @ 24V & 24V ground. (If you get voltage to module, but not through module, replace.)
Defective transformer| Check for 24V output. If no voltage, replace
Defective flow switch| Replace
Defective thermostat| Replace
Faulty Cam switch| Replace
Igniter not working| Test for spark. Test for continuity between ignition wire and ground
| WARNING: High voltage igniter can cause electrical shock
Pilot lights, but burner will not fire| Check for 24 VAC between main valve (MV) and PV/MV| If no VAC @ valve, replace module. If you get voltage, replace valve
Burner fires, but goes out| Check for continuity between ignition cable and ground wire| Assure good ground
Faulty ignition module| Replace module
Excess draft| Protect from windy conditions
NG or LP odor is present
WARNING: Check all NG / LP connections with soap solution before operation.| Gas leak ahead of valve| Turn gas off. Call gas supplier
|
Lockout not working| Replace module
Valve stuck| Turn main gas valve off. Replace valve
Discharge water temperature to high| Faulty thermostat| Replace
Water restriction| Clean or replace spray nozzle, descale coil, remove obstructions
Incoming gas pressure to high| Lower gas pressure
Problem| Probable Cause| Remedy
---|---|---
Discharge water temperature not reaching maximum operating temperature| Worn spray nozzle| Replace spray nozzle with proper size
Gas pressure too low| Increase gas pressure or install additional jets
Draft under burner manifold| Prevent down draft with installation of down draft diverter. Prevent side draft with nonflammable barrier
Soot Buildup on coil| Clean coil
Hard water (Scale) deposits in coil| Descale or replace coil
Burner continues to fire even when water is not being sprayed| Faulty Flow switch, VAC Switch or Pressure switch| Replace
Main gas valve stuck open| Replace main gas valve
Valve has had water sprayed on it. Has been submerged in water and does not work| Flood or accidental spraying| Replace valve: Do not attempt to repair or clean out
Ignition module has been subjected to water or moisture| Flood or accidental spraying| Replace module: Do not attempt to repair

LIMITED WARRANTY

All FNA GROUP® pressure washers are warranted by the FNA GROUP® to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, applies to the original components only and, is calculated from the date of the original purchase. Any parts replaced under this warranty will assume the remainder of the part’s original warranty period. These warranties pass through to the original purchaser only and are nontransferable. To find the nearest Authorized Service Center (ASC) contact the customer service group: (877-362-4271) or email: cservice@fna- group.com. The customer is responsible to maintain and provide a copy of the purchase receipt to the Authorized Service Center at the time of repair to prove warranty  status.

Industrial Frame/ Handle Assemblies (Welded Steel or Aluminum) Power shot, Water Blaster, Water Shotgun, Delco® Equipment| 10 year(s) Parts, 1 year labor| Rust, chemical damage, misuse/abuse
AAA® Triplex Pumps| 5 year(s) Parts, 1 year labor| Freezing, Water Quality, Chemical damage, over pressurization, Low Water supply
GENERAL PUMP® Belt/Direct Drive Pumps| 5 year(s) Parts, 1 year labor| Pumps are evaluated by GENERAL PUMP®
CAT® Belt Drive Pumps| 5 year(s) Parts, 1 year labor| Pumps are evaluated by CAT® Pump
COMET PUMP® Belt/Direct Drive Pumps| 5 year(s) Parts, 1 year labor| Pumps are evaluated by COMET PUMP®
Coils, Coil Tanks, Fuel/Float Tanks, Belt Guards| 5 year(s) Parts, 1 year labor| Freezing, Water Quality, Chemical damage, over pressurization
Simpson® 420CC Engine| 3year(s) Parts, 1 year labor| Incorrect or contaminated fuel, Low oil levels
CAT® Direct Drive Pumps| 2 year(s) Parts, 1 year labor| Pumps are evaluated by CAT® Pump
Simpson® 208CC Engine| 2 year(s) Parts, 1 year labor| Incorrect or contaminated fuel, Low oil levels
OEM® Axial Pumps| 1 year Parts, 1 year labor| Freezing, Water Quality, Chemical damage, over pressurization, Low water supply
Electric Pump/motor Assemblies| 1 year Parts, 1 year labor| Freezing, Water Quality, Chemical damage, over pressurization, Low water supply
Delco Engines, Simpson Generators, Burner Assembly Components| 1 year Parts, 1 year labor| Freezing, Fuel Quality, damage due to over pressurization, incorrect voltage
Consumer Frame/handle components (Mega Shot)| 1 year Parts, 1 year labor| Rust, chemical damage, misuse/abuse
Electrical Components, Switches, Contactors, Overload relays, Transformers, PC Boards, Control Modules| 90 day Parts, 90 day labor| Rust, chemical damage, misuse/abuse, Freezing, Fuel Quality, damage due to over pressurization, incorrect voltage
Accessory Items: Nozzles, hoses, trigger guns, wands/ lances, injectors, unloader valves, hose reels, foamers, GFCI’s, relief valves, filters, wheels, tires, surface cleaners, soap tanks, plastic bonnet assemblies| 90 day Parts, 90 day labor| Rust, chemical damage, misuse/abuse, Freezing, Fuel Quality, damage due to over pressurization, incorrect voltage

WARRANTY PROVIDED BY OTHER MANUFACTURERS:
Electric Motors and Gasoline or Diesel engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. The FNA GROUP® is not authorized and has no responsibility to provide warranty service for such components.
This warranty does not cover the following items:

1. Normal wear items, such as, seals, O-rings, packing’s, pistons, pump valve assemblies, strainers, belts, brushes, fuses, filters, fans or gaskets.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale build up, rust, corrosion, water quality or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of  obstructions.
6. Travel expenses or shipping costs of machines or components for the purposes of repair or replacement of equipment.
7. The Manufacturer’s warranty obligation is limited to repair or replacement of defective components as provided herein and the Manufacturer shall not be liable for any further loss, damages, or expenses – including damages from shipping, accident, abuse, acts of God, misuse, water quality or neglect. Neither is damage from repairs using non-OEM parts or alterations performed by non-factory authorized personnel nor Failure to install and operate equipment according to the guidelines put forth in the instruction manual shall void warranty.

LIMITATION OF LIABILITY
The FNA GROUP’s liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall The FNA GROUP’s liability exceed the purchase price of the product in question. The FNA GROUP makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that the product will actually conform to the illustrations and specifications. Our obligation under this warranty is expressly limited at our option to the replacement or repair at a service facility or factory designated by us, of such part or parts as inspection shall disclose to have been defective. THE WARRANTY CONTAINED HEREIN IS IN LIEU OF ALL OTHER  WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE are expressly limited to the duration of this written warranty. The FNA GROUP® does not authorize any other party, to make any representation or promise on behalf of The FNA GROUP® , or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of products conforms to local codes. While FNA attempts to assure that its products meet national codes; it cannot be responsible for how the customer chooses to use or install the product. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply.

Corporate Office
7152 99th Ave
Pleasant Prairie WI, 53158
847-348-1500
FNA Group
www.fna-group.com
Manufacturing Operations
1265 Industrial Drive
Decatur, AR 72722

READ THIS MANUAL CAREFULLY BEFORE OPERATION
Failure to follow the instructions and safety precautions in this manual can result in property damage, serious injury and/or death.

SAVE THIS MANUAL FOR FUTURE REFERENCE
Part No. 7112155 Rev. A MAR 2023

References

• FNA Group | manufacturing
• Group Publishing
• Home | FNA GROUP
• P65Warnings.ca.gov

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