BROAN ZB80M Multi Speed Ventilation Fan Installation Guide

BROAN ZB80M Multi Speed Ventilation Fan

Product Information

• Product Name: ZB80M n ZB110M
• Product Type: Multi-Speed Ventilation Fan with Motion Sensor
• Installation: Suitable for both new construction and retrofit projects

Features:

• Easy installation
• Multi-speed ventilation fan
• Motion sensor for automatic operation
• Designed for flat ceilings
• Can be used over a tub or shower when connected to a GFCI-protected branch circuit Must be grounded
• Compatible with ON/OFF switch, mechanical timer, or relay-switched control
• Ducted fan that must be vented to the outdoors
• Not suitable for use in a cooking area

Product Usage Instructions

WARNING: To ensure safety and proper functioning of the product, please follow these instructions:

1. Use the product only as intended by the manufacturer. If you have any questions, contact the manufacturer.
2. Prior to servicing or cleaning the unit, switch off the power at the service panel and lock the service disconnecting means to prevent accidental power switch-on. If locking is not possible, securely attach a warning device to the service panel.
3. All installation work and electrical wiring must be carried out by a qualified person in compliance with applicable codes and standards, including fire-rated construction codes and standards.
4. Ensure sufficient air supply for proper combustion and exhaust of gases through the flue (chimney) of fuel burning equipment. Follow the heating equipment manufacturer’s guidelines and safety standards, as well as those published by relevant organizations.
5. When cutting or drilling into walls or ceilings, be cautious not to damage electrical wiring and other hidden utilities.
6. Always vent ducted fans to the outdoors.
7. Use only an ON/OFF switch, mechanical timer, or relay-switched control.
8. If installing over a tub or shower, connect the unit to a GFCI-protected branch circuit.
9. Ensure proper grounding of the unit.

CAUTION: Additional considerations for product usage:

1. Use the product for general ventilating purposes only. Do not use it to exhaust hazardous or explosive materials and vapors.
2. This product is designed for installation in flat ceilings. The motion sensor may not function reliably if the product is installed in a non-flat ceiling. Do not mount the product in a wall.
3. Avoid getting drywall spray, construction dust, or any other debris on the power unit to prevent motor bearing damage and noisy/unbalanced impellers.
4. Refer to the specification label on the product for further information and requirements.

Installation:

For a typical installation, follow these steps:

1. Ensure proper insulation placement around and over the fan housing.
2. Connect the power cable to the fan housing.
3. Seal any gaps around the housing.
4. If using round ducts, seal the duct joints with tape.
5. For optimal performance, use the shortest and straightest duct routing possible. Avoid installing the fan with smaller ducts than recommended.
6. Consider using insulation around the ducts to reduce energy loss and inhibit mold growth.
7. Install a roof cap or wall cap with a built-in damper for venting the duct to the outdoors.

Note : Insulation, round elbows, round ducts, roof caps, and wall caps may need to be purchased separately.

Ventilation Fan with Motion Sensor

WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
4. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating,  Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
6. Ducted fans must always be vented to the outdoors.
7. Use only ON/OFF switch, mechanical timer or relay-switched control.
8. Acceptable for use over a tub or shower when connected to a GFCI (Ground Fault Circuit Interrupter) – protected branch circuit.
9. This unit must be grounded.

CAUTION

1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.
2. This product is designed for installation in flat ceilings. Sensor will not function reliably if product is not installed in flat ceiling. DO NOT MOUNT THIS PRODUCT IN A WALL.
3. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
4. Please read specification label on product for further information and requirements.

Typical Installation

• Installation is the same for:
• Fits in 2″ x 8″ ceiling construction.
• Infinitely adjust the fan position between joists from 14″ to 24″ on center.

The ducting from this fan to the outside of the building has a strong effect on the air flow, noise and en-ergy use of the fan. Use the shortest, straighest duct routing possible for best performance, and avoid installing the fan with smaller ducts than recommended. Insulation around the ducts can reduce en-ergy loss and inhibit mold growth. Fans installed with existing ducts may not achieve their rated airflow. 6-inch round rigid metal duct is recommended for best performance.

New Construction Installation

Tools needed

• Power screwdriver with a Phillips bit
• Phillips screwdriver
• Flathead screwdriver
• Pliers
• Wire insulation stripper
• Wire cutter

Materials needed

• 6″ round metal ducting recommended for best performance. Use of other ducting is acceptable but may impact performance.
• Roof cap or wall cap (built-in damper recommended)
• Tape to seal duct connections
• Electrical wiring and supplies per local code requirements

1. Remove Packaging
2. Install Mounting Frame
3. Snap-in and Secure Housing
4. Attach Duct Connector and Ducting
5. Connect Wires and Install Knockout Plate
   • Run 120VAC electrical wiring to the installation location.
   • Use proper UL-approved connectors to secure wiring to the Knockout Plate provided in Parts Bag.
   • Connect wires as shown in wiring diagram.
   • See OPERATION section on page 12 for details.
   • MASTER switch turns fan system on and shuts it off for fan cleaning and maintenance purposes.
   • The SENSOR/CONTROL switch turns motion control automatic operation on/off.
   • MANUAL-ON switch directly increases fan operation to certified airflow rate.
   • MASTER and SENSOR/CONTROL switches can be combined (see page 10).
   • MASTER switch along with or separate from SENSOR/CONTROL switch may be located where it is not easily accessed for everyday usage; they may need to be labeled and located where it can’t be turned on without being seen from fan to comply with local and national codes.
6. Insert Mask and Finish Ceiling
   • Install ceiling material.
   • Cut out around Housing. CAUTION: IN ORDER TO PREVENT MOTOR/CONTROL DAMAGE: If the blower was unplugged, power must be disconnected (see page 2, WARNING item 2) before inserting motor plugs into control assembly.
7. Install GrilleSee Page 12 for Operations, Cleaning and Maintenance, and Troubleshooting.

Retrofit Installation

Tools needed

• Power screwdriver with a Phillips bit
• Phillips screwdriver
• Flathead screwdriver
• Pliers
• Wire insulation stripper
• Wire cutter
• Ruler
• Pencil
• Drywall saw
• Claw hammer or pry bar
• Utility knife

Materials needed

• Tape to seal duct connections
• The existing rigid duct will require the addition of a short length of flexible duct
• Electrical wiring and supplies per local code requirements

1. Remove Packaging

2. Switch Off Power
   WARNING : Before removing existing fan, switch the power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

3. Enlarge Ceiling Opening and Remove Existing Fan

4. Examine WiringExamine the existing wiring to make sure it is not damaged. If any damage is found, DO NOT CONTINUE INSTALLATION of this product. Contact a qualified person(s) for repair.

5. Remove Blower Assembly

6. Remove Wiring Panel

7. Insert Mounting Frame

8. Secure Mounting Frame

9. Snap-in Housing

10. Attach Ducting and Duct Connector

11. Install Knockout Plate, Connect Wires and Reinstall Wiring Panel

    • Use proper UL-approved connectors to secure wiring to the Knockout Plate provided in Parts Bag.
    • Connect wires as shown in wiring diagram
    • See OPERATION section on page 12 for details.
    • MASTER switch turns fan system on along with motion control and shuts them off for cleaning and maintenance purposes.
    • MASTER switch may be located where it is not easily accessed for everyday usage; it may need to be labeled and located where it can’t be turned on without being seen from fan to comply with local and national codes.

12. Reinsert and Secure Blower Assembly CAUTION  IN ORDER TO PREVENT MOTOR/CONTROL DAMAGE: Power must be disconnected (see page 2, WARNING item 2) before inserting motor plugs into control assembly

13. Install Grille

WARNING

Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

Operation

It is normal for this ventilation fan to take approximately 5 seconds to start running after it is turned on.

Modes
(For reference, wiring diagrams are on pages 5 and 10.)

Continuous ventilation:

1. Turn master wall switch on.
2. Fan operates at user-adjustable airflow rate.

Motion sensing:

1. If master wall switch is not already on, turn it on.
2. Turn sensor/control wall switch on. Some installations may not have a separate sensor/control wall switch; where it is combined with master wall switch.
3. Fan operates at certified airflow rate and sensor detects motion.
4. When no more motion is detected, fan enters time delay mode. (See below.)

Manual-on (optional manual-on wall switch must be installed):

1. Turn master and manual-on wall switches on (sensor/control wall switch can be on or off).
2. Fan operates at certified airflow rate.
3. When manual-on wall switch is turned off, fan enters timed-off mode.(See below.)

Time Delay:
Fan continues to run at cerified airflow rate until user-adjustable TIME delay has passed, then fan reverts to user-adjustable airflow rate.

• To Set the User-Adjustable Airflow Rate
  Using a small, flat-blade screwdriver, carefully rotate the CFM adjustment until the arrow points to the desired airflow rate.

• To Set the User-Adjustable Time Delay
  Using a small, flat-blade screwdriver, carefully rotate TIME adjustment until the arrow points to the desired minutes of time delay.
  The user-adjustable controls are located in one corner of the Fan Housing, behind the Grille.

• To Turn Fan OFF
  Turn the master switch OFF.

Cleaning and Maintenance

CAUTION

IN ORDER TO PREVENT MOTOR/CONTROL DAMAGE:

• DO NOT remove motor plug to stop spinning motor.
• Power must be disconnected (see WARNING at top left of this page) before motor plug is removed or inserted into control assembly.

To Clean

1. For quiet and efficient operation, long life and attractive appearance, remove Grille and vacuum interior of unit with a dusting brush attachment.
2. Do not use cleaning sprays, solvents or water on, or near, the sensor.
3. Motor is permanently lubricated and never needs oiling. If motor is making excessive or unusual noises, replace Control Assembly and Motor.

Troubleshooting

Before continuing, turn off power as previously noted in WARNING and CAUTION sections at the top of the previous page.

Symptom : Fan does not run.

• Check for an open fuse or circuit breaker in building’s service panel.
• Check two (2) plug-in connections for Motor and its Control are seated firmly in place.
• Check two (2) plug-in connections for Sensor and its Control are seated firmly in place.
• Check that Blower Wheel spins freely.

Symptom : Motion mode does not operate fan at certified air flow rate.

• Check two (2) plug-in connections for Sensor and its Control are seated firmly in place.

Symptom : Fan runs erratically.

• Check that Blower Wheel is firmly attached to Motor shaft and both spin freely. Symptom: Fan seems noisy.
• Check that back draft damper in fan’s Duct Connector pivots freely. Screws used to attach duct to Duct Connector may prevent damper from opening.
• Check that back draft damper in wall or roof cap pivots freely. Dampers are sometimes mistakenly painted shut or obstructed by bird or insect debris. Symptom: Fan does not properly ventilate room.
• For spot ventilation, turn both master switch and sensor/ control wall switch ON, so sensor/control operates fan at certified airflow rate.
• For spot ventilation followed by continuous ventilation, increase the “TIME” setting of user-adjustable time delay.
• For continuous ventilation, increase “CFM” setting of user-adjustable airflow rate.

Service Parts

PRODUCT DESCRIPTION

1. 97018349 : Mounting Frame
2. 97018721 : Knockout Plate & Screws
3. 97018382 : Housing
4. 97018472 : Wiring Panel/Harness Assembly
5. 97018846 : Motion Control Assembly
6. 97020846 : Control Assembly & Motor (ZB80M) 97020845 Control Assembly & Motor (ZB110M)
7. 97018331 : Duct Connector
8. 99111513 : 6” to 4” Reducer (ZB80M only)
9. 99020301 : Blower Wheel
10. 97019371 : Scroll Assembly (ZB80M) 97018768 Scroll Assembly (ZB110M)
11. 97018775 : Grille Assembly (includes 12)
12. 99140208 : Grille Spring (2 req’d)

Warranty

Broan Ventilation Fan/Lights Limited Warranty

WARRANTY PERIOD:
Broan warrants to the original consumer purchaser of its Broan Ventilation Fan/Light (the “Fan”) that your Fan (excluding lamps/ bulbs) will be materially free from defects in materials or workmanship for a period of three (3) years from the date of original purchase. The warranty on the lamps/bulbs provided with the Fan is one (1) year and does not coverlamp/bulb breakage. This warranty does not cover accessories, such as speed controls, that may be purchased separately and installed with the Fan. The limited warranty period for replacement parts, and for Fans repaired or replaced under this limited warranty, shall continue for the remainder of the original warranty period.
NO OTHER WARRANTIES: THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED. BROAN DISCLAIMS AND EXCLUDES ALL OTHER EXPRESS WARRANTIES, AND DISCLAIMS AND EXCLUDES ALL WARRANTIES IMPLIED BY LAW, INCLUDING WITHOUT LIMITATION THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT THAT APPLICABLE LAW PROHIBITS THE EXCLUSION OF IMPLIED WARRANTIES, THE DURATION OF ANY APPLICABLE IMPLIED WARRANTY IS LIMITED TO THE PERIOD SPECIFIED FOR THE EXPRESS WARRANTY

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Any oral or written description of the Fan is for the sole purpose of identifying it and shall not be construed as an express warranty.

REMEDY:
During the applicable limited warranty period, Broan will, at its option, provide replacement parts for, or repair or replace, without charge, any Fan or part thereof, to the extent Broan finds it to be covered by and in breach of this limited warranty. Broan will ship the repaired or replaced Fanor replacement parts to you at no charge. You are responsible for all costs for removal, reinstallation and shipping, insurance or other freight charges incurred in the shipment of the Fan or part to Broan. This warranty does not cover (a) normal maintenance and service, (b) normal wear and tear, (c) any Fans or parts which have been subject to misuse, abuse, abnormal usage, negligence, accident, improper or insufficient maintenance, storage or repair (other than repair by Broan), (d) damage caused by faulty installation, or installation or use contrary to recommendations or instructions, (e) any Fan that has been moved from its original point of installation, (f) damage caused by environmental or natural elements, (g) damage in transit, (h) natural wear of finish, (i) Fans in commercial or nonresidential use, or (j) damage caused by fire, flood or other act of God. This warranty covers only Fans sold in the United States or through U.S. distributors authorized by Broan.

EXCLUSION OF DAMAGES: BROAN’S OBLIGATION TO PROVIDE REPLACEMENT PARTS, OR REPAIR OR REPLACE, AT BROAN’S OPTION, SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY AND BROAN’S SOLE AND EXCLUSIVE OBLIGATION. BROAN SHALL NOT BE LIABLE FOR INCIDENTAL, INDIRECT, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE FAN, ITS USE OR PERFORMANCE.

Incidental damages include but are not limited to such damages as loss of time and loss of use. Consequential damages include but are not limited to the cost of repairing or replacing other property which was damaged if the Fan does not work properly.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. This warranty supersedes all prior warranties and is not transferable from the original consumer purchaser.

BROAN SHALL NOT BE LIABLE TO YOU, OR TO ANYONE CLAIMING UNDER YOU, FOR ANY OTHER OBLIGATIONS OR LIABILITIES, INCLUDING, BUT NOT LIMITED TO, OBLIGATIONS OR LIABILITIESARISING OUT OF BREACH OF CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT OR ANY THEORY OF STRICT LIABILITY, WITH RESPECT TO THE FAN OR BROAN’S ACTS OR OMISSIONS OR OTHERWISE.

This warranty covers only replacement or repair of defective Fans or parts thereof at Broan’s main facility and does not include the cost of field service travel and living expenses. Any assistance Broan provides to or procures for you outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of such terms, limitations or exclusions, nor will such assistance extend or revive the warranty.

Broan will not reimburse you for any expenses incurred by you in repairing or replacing any defective Fan, except for those incurred with Broan’s prior written permission.

HOW TO OBTAIN WARRANTY SERVICE:
To qualify for warranty service, you must (a) notify Broan at the address or telephone number stated below within seven (7) days of discovering the covered defect, (b) give the model number and part identification and (c) describe the nature of any defect in the Fan or part. At the time of requesting warranty service, you must present evidence of the original purchase date.

Broan, 926 West State Street, Hartford, WI 53027 (1-800-637-1453) www.broan.com

If you must send the Fan or part to Broan, as instructed by Broan, you must properly pack the Fan or part—Broan is not responsible for damage in transit.

References

• Broan-NuTone | Better Air. Better Life.
• Product Registration

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