CHAMPION POWER EQUIPMENT 100519 Open Frame Inverter User Manual
- June 12, 2024
- CHAMPION POWER EQUIPMENT
Table of Contents
CHAMPION POWER EQUIPMENT 100519 Open Frame Inverter User Manual
GENERATOR PARTS DIAGRAM
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 18100-Y9X0310-H300 | Muffler Assembly | 1 |
| 2 | 18001-Z080110-00A0 | Exhaust Outlet Gasket | 2 |
| 3 | 90001-0816-03 | Flange Bolt, M8 x 16, Black Zinc | 4 |
| 4 | 90303-0800-33 | Flange Nut, M8, Black Zinc | 2 |
| 5 | 18013-Y9X0120-H300 | Muffler Shield | 1 |
| 6 | 90022-0612-03 | Flange Bolt, M6 x 12, Black Zinc | 3 |
| 7 | 18030-YA40110-H300 | Muffler Bracket | 1 |
| 8 | 90005-0816-03 | Flange Bolt, M8 x 16 | 2 |
| 9 | 16620-Y9X0111-L400 | Fuel Tank, 16L | 1 |
| 10 | 16601-Y020120-0000 | Fuel Tank Rubber Sleeve | 4 |
| 11 | 90683-Y020110-0000 | Bushing, Ø8.7 x 12.2, Blue White Zinc | 4 |
| 12 | 90408-Y020110-0000 | Flat Washer, Ø6, Black Zinc | 4 |
| 13 | 90007-0625-A3 | Flange Bolt, M6 x 25, Black Zinc | 4 |
| 14 | 16744-Y730110-0000 | Chain, Fuel Tank Cap | 1 |
| 15 | 16730-Y020610-H700 | Fuel Tank Cap | 1 |
| 16 | 16652-Y020120-00A0 | Fuel Filter | 1 |
| 17 | 37200-Y2V0110-0000 | Fuel Gauge | 1 |
| 18 | 16750-YA40211-0000 | Fuel Valve Assembly | 1 |
| 19 | 90685-D080-0EA0 | Clamp, Ø8 | 2 |
| 20 | 90686-Z080610-00M2 | Fuel Tube, |
Ø4.5 x Ø8.5 x 195
| 1
21| 90408-Y990210-0000| Flat Washer, Ø22 x 6.3 x 2| 4
22| 16658-Y730110-0000| Clip, Ø0.8 x Ø10, Chain| 1
23| 15150-Y1Z0110-0000| One Way Valve| 1
24| 16804-Y9X0310-0000| Connection Pipe, Ø4.5 x Ø8.5 x 800| 1
25| 90698-Y1Z0110-0000| Protective Rubber Sleeve, Ø8.5| 1
26| 16805-Y9X0110-0000| Connection Pipe, Air Cleaner, Ø4.5-6.5 x Ø8.5-
10.5 x 230
| 1
27| 16801-Y9K0111-0000| Carbon Canister| 1
28| 30431-Y9X0110-0000| Rubber Sleeve, Ø9.5 x Ø11 x 300| 1
#| Part Number| Description| Qty.
---|---|---|---
29| 51100-YBE0111-H700| Frame Assembly, Ø25 x 1.2, 580 x 485 x 510| 1
30| 90306-1000-31A0| Flange Nut, M10 x 1.25, Blue White Zinc| 8
31| 90305-0800-31A0| Flange Nut, M8, Blue White Zinc| 4
32| 51002-YA40210-H700| Dead Plate 1, Engine, 330| 1
33| 51002-YA40310-H700| Dead Plate 2, Engine, 370| 1
34| 90002-1040-01A0| Flange Bolt, M10 x 1.25 x 40, Blue White Zinc| 4
35| 51005HY9X0110-0000| Vibration Mount, Frame| 4
36| 90001-0612-03| Flange Bolt, M6 x 12, Black Zinc| 3
37| 90001-0625-03| Flange Bolt, M6 x 25, Black Zinc| 1
38| 90415-0600-Z1| Lock Washer, Ø6, Toothed, Blue White Zinc| 1
39| 30009-YBE0110-0000| Grounding Wire| 1
40| 90305-0600-33| Flange Nut, M6, Black Zinc| 3
41| 90408-0600-E3| Flat Washer, Black Zinc| 2
42| 90403-0600-03| Flat Washer, Black Zinc| 2
43| 90312-0600-33| Wing Nut, M6, Black Zinc| 1
44| 17003-YA40110-0100| Air Cleaner Support| 1
45| 30081HYA40210-H700| Holder 1, Control Unit| 1
46| 30081HYA40110-H700| Holder 2, Control Unit| 1
47| 90001-0608-03| Flange Bolt, M6 x 8, Black Zinc| 1
48| 30431-Z010110-0000| Rubber Sleeve, Ø9.5 x Ø11 x 90| 1
49| 90314-0600-33| Wing Nut, M6, Black Zinc| 1
50| 35610-YBE0810-H300| Control Panel Subassembly| 1
51| 90007-0616-A3| Flange Bolt, M6 x 16, Black Zinc| 4
52| 90406-0600-E3| Washer, Ø6.4 x Ø18 x 1.6, Black Zinc| 4
53| 90001-0620-03| Flange Bolt, M6 x 20, Black Zinc| 6
54| 30043-YBE0111-0000| Inverter, 4.8Kw/240V/60Hz| 1
55| 90255-0510-53| Pan Head Screw And Washer Assembly, M5 x 10, Black
Zinc| 6
56| 35680-Y9X0210-Q200| Control Box| 1
57| 54110-Y9X0310-H700| Handle, Ø28 x 1.2| 1
58| 54101-Y990110-0000| Handle Sheath, Ø28 x 150| 1
#| Part Number| Description| Qty.
---|---|---|---
59| CMP-SBG-5500| Handle Assembly| 1
60| 90583-YGK0110-03A0| R Pin| 1
61| 90001-0630-03| Flange Bolt, M6 x 30, Black Zinc| 4
62| 54113HY9X0110-H700| Handle Tube Connecting Seat| 1
63| 90504-Y9X0110-0300| Pin Shaft, Ø8 x 45, Black Zinc| 1
64| 51008-Y2D0210-0000| Shock Absorption Pole| 1
65| 90501-Y2C0110-0300| Cotter Pin, Black Zinc| 2
66| 44020-Y9X0110-0300| Roll Pin, Ø16 x 98, Black Zinc| 2
67| 44110-Y9X0110-L400| 8in. Wheel, Yellow| 2
68| 51016-Y9X0110-H700| Support Leg| 1
69| 51014HY9X0110-0000| Vibration Mount, Support Leg, 15 mm| 2
70| 90305-0800-33A0| Flange Nut, M8, Black Zinc| 2
71| 90684-Z010310-0000| Clip, 130 mm| 2
72| 31234-YBE0110| 8Amp Circuit Breaker, Push Button| 1
73| 35160-Y0G0110-0000| Economy Switch| 1
74| 35619-Y110110| Automotive Receptacle, 12V DC| 1
75| 30700-YBE0110| Ignitor| 1
76| 35160-Y450110-0000| Switch, 16A/250V| 1
77| 16080-Y9K0110| Choke Cable Assembly| 1
78| 35632-Y9X0310| Intelligauge, VFT-3| 1
79| 35614-Y9X0110| GFCI 5-20R Receptacle| 2
80| 35654-YBE0110| Receptacle Cover, GFCI 5-20R| 2
81| 35614-Y090110| L14-30R Receptacle, 125V/250V/30A| 1
82| 35654-YBE0210| Receptacle Cover, L14-30R| 1
83| 31234-YBE0210| 20Amp Circuit Breaker, Push Botton| 2
84| 35646-Y2V0110| Reset Button, AC250V/0.5A| 1
85| R300MI000FB-CMP319| Engine, 301cc| 1
86| 93106HY020210-0000| Flexible Oil Funnel| 1
87| 35613-YBE0210-0000| USB Adapter| 1
88| 93041-YBE0110-0000| Battery Charger Cables, 2 m| 1
89| 90001-0610-03| Bolt M6 x 10, Black Zinc| 2
90| 35621-YBE0210-0000| Bridge Rectifiers| 1
#| Part Number| Description| Qty.
---|---|---|---
91| 90005-0510-01| Flange Bolt, M5 x 10, Blue White Zinc| 2
92| 18213-Z800310-0000| Plate, Spark Arrestor| 1
93| 18250-Y9X0110-0000| Spark Arrestor| 1
94| 90722-Y2D0110-0000| End Plug, Handle| 1
ENGINE PARTS DIAGRAM
| # | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 12032-Z080110-0101 | Cylinder Head Cover Bolt Subassembly, Blue |
White Zinc
| 1
2| 12034-Z080110-0091| Cylinder Head Cover Gasket Subassembly, Blue
White Zinc| 1
3| 12410-Z580110-0100| Cylinder Head Cover Subassembly, Octagon, Blue
White Zinc| 1
4| 12004-Z580110-0099| Cylinder Head Cover Gasket| 1
5| 30010-Z010110-0000| Spark Plug, F6RTC| 1
6| 90203-Z010110-0000| Stud, M8 x 34, Black Zinc| 2
7| 90204-Z0C0120-0301| Stud, M6/8 x 108, Black Zinc| 2
8| 12140-Z0C0210-0BA0| Cylinder Head Subassembly| 1
9| 12003-Z080110-0001| Cylinder Head Bolt, M10 x 80, Blue White Zinc| 4
10| 90502-1220-00A0| Pin, Ø12 x Ø20| 2
11| 12131-Z730210-0000| Cylinder Head Gasket| 1
12| 17004-Z080510-00A0| Breather Tube, Ø10.5 x Ø15 x 125| 1
13| 90412-Z080110-00A0| Flat Washer| 1
14| 19304-Z080110-0006| Cylinder Body Shroud, Blue White Zinc| 1
15| 11310-Z0C0310-0B09| Crankcase Subassembly| 1
16| 90682-Z080110-0000| Oil Seal,
Ø30 x Ø46 x 8
| 1
17| 90689-Z120110-0001| Connecting, Oil Drain Fuel Hose, Ø6.5 × Ø12,
M12×1.5| 1
18| 11011HZ980110-L401| Oil Drain Fuel Hose, d=9.5, D=17, L=330, Black|
1
19| 90001-0520-0102| Hexagon Flange Bolt, M5 x 20, Blue White Zinc| 2
20| 37060-Z080510-0000| Oil Sensor| 1
21| 90001-0616-01A0| Hexagon Flange Bolt, M6 x 16, Blue White Zinc| 2
22| 30400-Z980110-0003| Ignition Coil| 1
23| 90305-Z010210-0101| Hexagon Flange Nut, M10 x 15, Blue White Zinc| 1
#| Part Number| Description| Qty.
---|---|---|---
24| 30130-Z980210-0000| Trigger| 1
25| 90001-0516-01A0| Hexagon Flange Bolt, M5 x 16, Blue White Zinc| 2
26| 30002-Z980111-0000| Magneto Wiring Clamp| 1
27| 90001-0510-01A0| Hexagon Flange Bolt, M5 x 10, Blue White Zinc| 1
28| 11411-Z0C0110-0BA1| Crankcase Cover Assembly| 1
29| 11001-Z580120-0000| Crankcase Gasket| 1
30| 90502-0912-00A0| Pin, Ø9 x Ø12| 2
31| 15010-Z080130-L401| Oil Dipstick Subassembly, 109C| 1
32| 90547-0206-00TM| Deep Groove Ball Bearing| 1
33| 90001-0835-0102| Hexagon Flange Bolt, M8 x 35, Blue White Zinc| 7
34| 13300-Z0C0110-RBTM| Crankshaft Assembly| 1
35| 90524-Z010110-0000| Woodruff Key| 1
36| 13010-Z730120-00A9| Connecting Rod| 1
37| 13200-Z730110-0099| Piston Rings Set| 1
38| 13111-Z730120-00A9| Piston| 1
39| 13122-Z730110-0099| Piston Pin Clip| 2
40| 13121-Z730110-0000| Piston Pin, Ø15 x 53| 1
41| 14200-Z730120-0099| Camshaft Assembly| 1
42| 14312-Z010110-0000| Valve Lock Nut| 2
43| 14314-Z010110-0000| Valve Adjusting Nut| 2
44| 14311-Z080110-0000| Valve Rocker| 2
45| 14313-Z010110-0000| Valve Adjusting Bolt| 2
46| 14090-Z080110-0000| Guide Plate Subassembly, Blue White Zinc| 1
47| 14070-Z730110-0000| Valve Rod| 2
48| 14081-Z580110-0000| Valve Lifter| 2
49| 12110-Z730110-00A9| Valve set| 1
50| 12111-Z730110-00A0| Inlet Valve| 1
51| 12121-Z730110-00A0| Exhaust valve| 1
52| 12101-Z020110-0000| Seal Guide| 2
53| 12105-Z080110-0000| Valve Spring Seat| 2
54| 12103-Z730110-0099| Valve Spring| 2
55| 12112-Z730110-0000| Valve Spring Retainer| 2
#| Part Number| Description| Qty.
---|---|---|---
56| 12109-Z730110-0000| Valve Collet| 4
57| 90001-0620-01| Hexagon Flange Bolt, M6 x 20, Blue White Zinc| 3
58| 28200-Z980410-H700| Recoil Starter Assembly| 1
59| 90408-0600-E1| Flat Washer, M6, Blue White Zinc| 3
60| 90001-0612-0101| Hexagon Flange Bolt, M6 x 12, Blue White Zinc| 10
61| 28261-Z980110-0000| Circlip, Rope| 1
62| 28110-Z0C0110-L400| Shroud| 1
63| 19305-Z0C0120-0001| Cylinder Body Shroud| 1
64| 90684-Z030120-0000| Clip, 100 mm| 1
65| 17001-Z080210-0000| Air Cleaner Gasket| 1
66| 16100-Z0C0212-00M0| Carburetor Assembly| 1
67| 16001-Z080110-0000| Carburetor Gasket| 1
68| 16003-Z0C0310-00A0| Carburetor Insulator Plate| 1
69| 17002-Z080110-0000| Inlet Gasket| 1
70| 90001-0612-03| Hexagon Flange Bolt, M6 x 12, Black Zinc| 5
71| 17100-Z101710-0001| Air Cleaner Subassembly| 1
72| 90305-0600-3101| Hexagon Flange Nut, M6, Blue White Zinc| 2
73| 17151-Z100810-0000| Element, Air Cleaner| 1
74| 13501-Z080110-00A0| Flywheel Nut, M16 x 1.5, Blue White Zinc| 1
75| 28002-Z980110-0000| Starter Pulley, Blue White Zinc| 1
76| 28020-Z150120-0000| Starter Pulley Base| 1
77| 19352-Z980110-0000| Impeller| 1
78| 90102-0660-06A0| Hexagon Socket Cap Screw, M6 x 60| 3
79| 30110-YBG0110-0000| Rotor Component, Ø210 x 69.5| 1
80| 30120-YBE0211-0000| Stator Component, Ø179 x 39| 1
81
| 16161-Z153010-00A0| Main Jet, Standard| 1
16161-Z152810-00A0| Main Jet, Altitude 3000-6000 Feet| 1
16161-Z152610-00A0| Main Jet, Altitude 6000-8000 Feet| 1
82| 16112-Z0C0110-0000| Float Seal Ring| 1
83| 90681-Z010510-0000| Seal Ring| 1
84| 90685-Z120210-0000| Clamp| 2
85| 11011-Z980210-0000| Oil Drain Fuel Hose| 1
#| Part Number| Description| Qty.
---|---|---|---
86| 15031-Z980110-0000| Engine Oil Plug| 1
87| 300i-002| Cylinder Head Subassembly| 1
88| 90807-Z980110-0000| Anti Take-off Chain| 1
89| 90408-0600-E1A0| Flat Washer, Ø6| 3
WIRING DIAGRAM
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