BORMANN BBC1520 Battery Charge Instruction Manual

BORMANN BBC1520 Battery Charge

Product Information

Model| Input| Output| Battery capacity| Housing protection| Net weight| Battery types
---|---|---|---|---|---|---
BBC1520| 220 V AC, 50 Hz, max 450 W| 12/24 V, 8/12 A| 2 – 150 A| IP20| 4.6 kg| AGM, Lead-acid (MF, GEL, ACG, VRLA), Alkaline

Product Usage Instructions

1. Ensure that the charger is suitable for the battery to be charged and that the charger is set to the correct voltage (12V or 24V).
2. Disconnect the battery from the vehicle electrical system before connecting it to the charger to avoid damage.
3. Follow the state of charge values for acid density provided in Figure 6:
   • A. Battery fully charged: 1.28 kg/at 20oC
   • B. Battery half charged: 1.21 kg/at 20oC
   • C. Battery empty: 1.16 kg/at 20oC
4. Proceed with the following steps to charge the battery:
5. Connect the Red charging lead to the positive pole of the battery.
6. Connect the black charging lead to the negative pole of the battery.
7. Turn on the power and plug the charger into the socket.
8. Monitor the charging process and ensure that the battery reaches the desired state of charge.
9. Turn off the power and remove the plug from the socket.
10. Disconnect the black charging lead from the negative pole of the battery.
11. Disconnect the Red charging lead from the positive pole of the battery.
12. Screw or press the battery plugs back into position.
13. For overload protection:
    • The flat fuse provides protection against reverse polarity and short circuits. Replace a faulty fuse with one of the same type.
    • An automatic circuit breaker interrupts charging in the event of thermal overload. It will automatically reset after a cooling period.

INTRODUCTION

• This device is designed to charge lead-acid storage batteries suitable for commercial and passenger vehicles, motorcycles, boats, etc.
• The user should ensure that the charger is suitable for the battery to be charged and that the charger is set to the correct voltage. Depending on the charger model, this may be 12V or 24V.
• This battery charger is equipped with thermal protection which is activated when the unit reaches its maximum operating limit. If the output current exceeds the maximum operating limit, the fuse on the control panel is likely to blow and must be replaced before use the device again.

SAFETY PRECAUTIONS

Please read and understand all important safety and operating instructions before using this charger. In addition, please read and follow all battery and vehicle manufacturer’s instructions and cautionary markings.

Working in the vicinity of a battery

1. Batteries generate explosive gases during normal operation. Use in well-ventilated areas.
2. Consider having someone close enough or within the range of your voice to come to your aid when you work near a battery.
3. Do not smoke, strike a match, or cause a spark in the vicinity of a battery or engine.
4. Remove all personal jewelry, like bracelets, necklaces, and watches while working with a vehicle battery. These items can cause a short circuit that could result in serious burns.
5. Be especially careful to reduce the risk of a metal tool falling on the battery. It can cause a spark or short circuit in the battery or other electrical equipment, which can lead to an explosion or fire.
6. Wear complete eye and hand protection and protective clothing. Avoid touching eyes while working near a battery.
7. Study all the battery’s manufacturer’s specific precautions such as removing or not removing cell caps while charging and recommended rates of charge.
8. Clean battery terminals before connecting with the charger. Be careful to keep corrosion from coming in contact with eyes.
9. When it is necessary to remove a battery from a vehicle to charge, always remove the grounded terminal from the battery first. Make sure all accessories in the vehicle are switched off in order to prevent an arc.
10. Never charge a frozen, damaged, leaking or non-rechargeable battery.
11. If battery electrolyte comes into contact with skin or clothing, clean immediately with soap and water. If electrolyte comes into contact with your eyes, immediately rinse eye with clean running cold water for at least 15 minutes and seek medical attention immediately.

Using the charger

1. Do not place the charger in the engine compartment, near moving parts or near the battery. Place as far away from them as the DC cable permits. Never place a charger directly above a battery being charged; gases or fluids from battery will corrode and damage the charger.
2. Do not cover the charger while charging.
3. Do not expose to rain or humid conditions.
4. Connect and disconnect DC output only after setting the AC cord from electric outlet.
5. Use of an attachment not recommended or supplied by the manufacturer may result in a risk of fire, electric shock or injury.
6. To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting charger.
7. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning.
8. Operate with caution if the charger has received a direct hit of force or been dropped. Have it checked and repaired if damaged.
9. Any repair must be carried out by the manufacturer or an authorized repair center in order to avoid danger.

SPECIFICATIONS

Technical Data

Model| BBC1520
Input| 220 V AC, 50 Hz, max 450 W
Output| 12/24 V, 8/12 A
Battery capacity| 2 – 150 A
Housing protection| IP20
Net weight| 4.6 kg
Battery types| AGM, Lead-acid (MF, GEL, ACG, VRLA),

Alkaline

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products.
• The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
• Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

OPERATION

WARNING : The battery must be disconnected from the vehicle electrical system before connecting the battery to the charger. Failure to do so may result in extensive damage to the vehicle and/or the charger’s electrical system

To charge the battery, proceed as follows:

• Remove the battery fill plugs (if fitted). (Fig. 1)

• Check the level of acid in your battery. Top up with distilled water if necessary. (Fig. 2)
  Caution! Battery acid is corrosive, wash off acid splashes immediately and thoroughly with plenty of water and consult a doctor if necessary.
  Danger : Hazardous electrolytic gas can be produced during charging. Avoid sparks and naked flames during charging. Beware of the risk of explosion!!

• First connect the red charging lead to the positive pole of the battery. (Fig. 3)

• Connect the black charging lead to the negative pole of the battery. (Fig. 4)

• Once the battery is connected to the charger, you can connect the charger to a 230V/50Hz socket. Do not connect the charger to a socket with a different voltage. (Fig. 5)

• The only way to determine the exact state of charge of the battery is to measure the acid density with an acid meter. (Fig. 6)
  Note : Gases are produced during the charging process (bubbles on the surface of the battery fluid). Ensure that the room is well ventilated

Figure 6: State of Charge – Acid density values (kg/at 20oC)

• A. Battery fully charged: 1.28
• B. Battery half charged: 1.21
• C. Battery empty: 1.16
• g. Turn off the power and remove the plug from the socket. (Fig. 7)
• h. Disconnect the black charging lead from the negative pole of the battery. (Fig. 8)
• i. Disconnect the Red charging lead from the positive pole of the battery. (Fig. 9)
• j. Screw or press the battery plugs back in into position. (Fig. 10)

Overload protection (Fig. 11)

The flat fuse provides protection against reverse polarity and short circuits. A faulty fuse must be replaced with one of the same type.
An automatic circuit breaker interrupts charging in the event of thermal overload.
The circuit breaker automatically resets after a cooling period.

MAINTENANCE

• Make sure that your battery is fitted securely in the vehicle.
• Check that the battery is properly connected to the vehicle’s electric system after charging.
• Keep the battery clean and dry. Apply a small amount of acid-free and acid-resistant grease (Vaseline) to the terminals.
• The acid level of non-maintenance-free batteries should be checked approximately every 4 weeks. Top up with distilled water if necessary.
• Keep the charger in a dry place. Remove any signs of corrosion from the charging terminals.
• If the charger develops a function failure, consult a specialist or contact the supplier for advice and/or repair.

ENVIRONMENTAL DISPOSAL

In order to avoid damages on transportation, the device has to be delivered in solid packaging. Packaging as well as the unit and accessories are made of recyclable materials and can be disposed accordingly. The device’s plastics components are marked according to their material, which makes it possible to remove environmental friendly and differentiated because of available collection facilities.

Only for EU countries

Do not dispose of electric devices together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electrical devices that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility

The instructions manual is also available in digital format on our website https://www.nikolaoutools.gr.
Find it by entering the product code in the “Search” field.
WWW.NIKOLAOUTOOLS.GR

WARRANTY

The power tools have been manufactured according to strict standards, set by our company, which are aligned with the respective European quality standards. The power tools of our company are provided with a warranty period of 24 months for non-professional use, 12 months for professional use and 24 months for chargers and batteries. The warranty is valid from the date of purchase of the product. Proof of the warranty right is the purchase document of the tool (retail receipt or invoice). Under no circumstances shall the company cover the relevant cost of spare parts and respective required working hours unless a copy of the purchase document is presented. In case the repair has to be done by our service department the cost ot transport-tat on Ito and from is ent relv borne by the sender Ichient. The tools must be sent for repair to the company or to an authorized workshop in the appropriate way and means of transport.

WARRANTY EXCEPTIONS AND RESTRICTIONS

1. Spare parts that wear out naturally as a consequence of being used (brushes, cables, switches, chargers, chokes etc.).
2. Tools damaged as a result of non-compliance with the instructions of the manufacturer.
3. Tools poorly maintained.
4. Use of improper lubricants or accessories tools given to third entires tree of charge.
5. Damage due to an electrical connection at a voltage other than that indicated on the appliance plate. connection to a non-heated power supply.
6. Damage resulting from the use of salty water e.g., washing machines, pumps.
7. Damage or malfunction resulting from improper cleaning procedure o the too.
8. Contact of the tool with chemicals, or damage as a result of moisture or corrosion tools that have been modified or opened by unauthorized versonne
9. Tools used for rent.

The warranty covers only the free-of-charge replacement of the component that presents a manufacturing defect or material failure. In case of lack of a specific spare part the company reserves the right to replace the tool with another corresponding model. After all warranty procedures have been concluded, the warranty period of the tool shall not be extended or renewed. Replacement of a spare part with repair charge is covered by a 1 year warranty of good operation, subject to compliance with the warranty terms. The spare parts or tools that are replaced remain in the possession of our company. Requirements, other than those mentioned in this warranty form, regarding power tools repair or damage thereof, do not apply. creek law and reevaluate ons apply to this warranty.

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