onsemi EVBUM2819 65 W TYPE-C PD3.0 / PPS Charger Solution with Evaluation Board User Manual
- June 12, 2024
- onsemi
Table of Contents
EVBUM2819 65 W TYPE-C PD3.0 / PPS Charger Solution with Evaluation Board
Product Information:
This is an evaluation board for a 65W Type-C PD3.0/PPS Charger
Solution with FUSB15101. It is designed for smart phones, PADs, and
NB adapters that support PD3.0/PPS protocol. The input voltage
range is from 90 Vac to 264 Vac, and the output power is 65W. The
topology used is flyback, and the I/O isolation is isolated at 3
kV. The board features onsemi’s NCP1345Q01 HF PWM controller,
NCP4307FASNT1G synchronous rectified controller, FDMS86180
synchronous MOSFET, and NTTFS4C02NTAG Switch MOSFET. The power
supply supports PD output (5V/3A, 9V/3A, 12V/3A, 15V/3A, 20V/3.25A)
and PPS output (3V-21V/3A).
The average efficiency of the power supply is >92% at
20V/3.25A with a board end input of 115 & 230 Vac. It has low
ripple and standby power, making it cost-effective, highly
efficient, and suitable for applications where isolation from the
AC mains is required.
Product Usage Instructions:
-
Ensure the input voltage range is within 90 Vac to 264
Vac. -
Connect the Type-C interface of the evaluation board to the
device (smart phone, PAD, or NB adapter) supporting PD3.0/PPS
protocol. -
Power on the AC mains.
-
The evaluation board will provide a constant voltage power
supply to the connected device. -
For PD output, choose the desired voltage (5V, 9V, 12V, 15V, or
20V) and current (3A) using appropriate settings on the connected
device. -
For PPS output, choose the desired voltage within the range of
3V to 21V and a current of 3A on the connected device. -
Monitor the performance of the evaluation board and ensure it
meets the required efficiency and power specifications. -
When finished, disconnect the evaluation board from the device
and power off the AC mains.
EVAL BOARD USER’S MANUAL www.onsemi.com
65 W TYPE-C PD3.0 / PPS Charger Solution with FUSB15101 Evaluation Board
User’s Manual
EVBUM2819/D
SPECIFICATION
onsemi’s Device
NCP1345Q01 NCP4307FASNT1G
FUSB15101 FCMT250N65S3
FDMS86180 NTTFS4C02NTAG
Application
Smart phone, PAD and NB adapter supporting
PD3.0/PPS protocol
Input Voltage 90 Vac to 264 Vac
Output Power 65 W
Topology Flyback
I/O Isolation Isolated (3 kV)
Output Voltage Nominal Current
Max Current Min Current
PD Output Specification 5 V, 9 V, 12 V, 15 V, 20 V 5 V / 3 A, 9 V / 3 A, 12 V
/ 3 A, 15 V / 3 A, 20 V / 3.25 A 5 V / 3 A, 9 V / 3 A, 12 V / 3 A, 15 V / 3 A,
20 V / 3.25 A
zero
PPS Output Specification 3 V – 21 V 3 A 3 A zero
Avg. Efficiency
Ripple
Standby Power
Power Density
Protection
PCBA Size
CIRCUIT DESCRIPTION This evaluation board user’s manual describes a 65 W,
Type C interface PD3.0, universal AC input, constant voltage power supply
intended for smart phone, PAD and NB adaptor supporting PD3.0 or PPS protocol,
where isolation from the AC mains is required, and low cost, high efficiency,
and low standby power are essential.
The featured power supply is a simple QR flyback topology utilizing onsemi’s
NCP1345 HF PWM controller, NCP4307 synchronous rectified controller, FDMS86180
synchronous MOSFET and NTTFS4C02 Switch MOSFET. This Design Note provides the
complete circuit schematic details, PCB and BOM for 65 W Type C Interface
PD3.0 Power adapter solution which supports PD output (5 V / 3 A, 9 V / 3 A,
12 V / 3 A, 15 V / 3 A, 20 V / 3.25 A).
This design combined with onsemi’s FUSB15101 PD3.0 protocol controller to
provide PD3.0 and PPS functions.
92% @ 20 V 3.25 A at board end, 115 & 230 Vac
<80 mV
35 mW @ 5 V & 230 Vac (No cable plug in) 1.62 W/cm3
Adaptive UVP, OVP, OVP, SCP, OTP
46 mm x 46 mm x 19 mm
This design also proposes a dual auxiliary power supply to supply PWM controller, the PWM controller is supplied by high voltage auxiliary voltage at low output voltage and supplied by low voltage auxiliary voltage at high output voltage.
NCP1345 is next generation of NCP1342 HF QR controller, it provides precise primary CC also precise primary OVP protection, built in external dual Vcc circuit, improved jittering function which eliminated large output ripple also adaptive gate drive to reduce secondary voltage stress.
This design also uses NCP4307 synchronous rectified controller which eliminated external Vcc circuit at low output, also placed on high side or low side.
© Semiconductor Components Industries, LLC, 2021
1
January, 2022 – Rev. 1
Publication Order Number: EVBUM2819/D
EVBUM2819/D
KEY FEATURES & PERFORMANCES
· Universal AC input range (90 264 Vac) · Very low standby (5 V & 230 Vac)
power consumption
with no cable plug in
· Very low ripple and noise · Inherent OVP,SCP and OCP protection · High
operation frequency up to 190 kHz at 230 V and full
load
· High power density (1.62 W/cm3) · Quick switching off FET while unplugging
cable and
switching on FET at Vbus dropping to 5 V while plugging cable again
· Quasi-Resonant current mode control with Valley
Switching
· Valley lockout avoids audible noise at valley jumping
operation
· Support TYPE-C PD3.0 & PPS protocol · Adaptive Output OVP and UVP · Open
loop protection · PCBA size: 46 mm x 46 mm x 19 mm
BOARD PHOTOS
Figure 1. Profile of 65 W TYPE-C PD Adapter Solution
Figure 2. Side View 1 of Demoboard
Figure 3. Side View 1 of Demoboard
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CIRCUIT SCHEMATIC
Figure 4. Circuit Schematic (PFC) www.onsemi.com 3
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PCB
Figure 5. Top View of Mainboard’s PCB
Figure 6. Bottom View of Mainboard’s PCB
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T1 TRANSFORMER DESIGNS (AVAILABLE FROM WURTH ELECTRONIC)
Figure 7. Transformer Specification www.onsemi.com 5
EVBUM2819/D
STANDBY POWER AT 5 V OUTPUT (CABLE UNPLUG) @ 90 Vac TO 264 Vac INPUT
(Test condition: all efficiency are tested at board end)
Figure 8. COC V5 TIER2 SPECIFICATION AND AVERAGE/LIGHT LOAD EFFICIENCY
(Test condition: all efficiency are tested at board end)
Figure 9. Avg Efficiency vs. COC V5 Tier2
Figure 10. 10% Efficiency vs. COC V5 Tier2
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EVBUM2819/D
EFFICIENCY VS. OUTPUT LOAD CURVES
(Test condition: all efficiency are tested at board end)
Figure 11. 5V Output
Figure 12. PD_9V Output
Figure 13. PD_12V Output
Figure 14. PD_15V Output
Figure 15. PD_20V Output
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EVBUM2819/D
PD VOLTAGE CHANGE
Figure 16. 115 Vac, No Load (CH1: Vds, CH4: Vo)
Figure 17. 115 Vac, 3 A Load (CH1: Vds, CH4: Vo)
PRIMARY AND SEC. FET STRESS AT 264 Vac & 3.25 A
Figure 18.
Figure 19.
SYN. DRIVE DURING LOAD TRANSITION AT 264 V
Figure 20. 20 V, 0 to 3 A
Figure 21. 20 V, 3 A to 0
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EVBUM2819/D
OUTPUT RIPPLE @ 90 Vac INPUT
Figure 22. 5 V 3 A Output (CH4: Vo)
Figure 23. 9 V 3 A Output (CH4: Vo)
Figure 24. 15 V 3 A Output (CH4: Vo)
Figure 25. 20 V 3 A Output (CH4: Vo)
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EVBUM2819/D
SKIP RIPPLE @ LOW OUTPUT & HIGH LINE
Figure 26. 5 V Output (CH4: Vo)
Figure 27. 9 V Output (CH4: Vo)
Figure 28.
Figure 29.
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EVBUM2819/D
DYNAMIC TEST FROM 0.1 TO FULL LOAD
Figure 30. 5 V (CH3: Vds_sec, CH4: Vo)
Figure 31. 9 V (CH3: Vds_sec, CH4: Vo)
Figure 32. 15 V (CH3: Vds_sec, CH4: Vo)
Figure 33. 20 V (CH3: Vds_sec, CH4: Vo)
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EVBUM2819/D
DYNAMIC TEST FROM 0.1 TO HALF LOAD
Figure 34. 5 V (CH3: Vds_sec, CH4: Vo)
Figure 35. 9 V (CH3: Vds_sec, CH4: Vo)
Figure 36. 15 V (CH3: Vds_sec, CH4: Vo)
Figure 37. 20 V (CH3: Vds_sec, CH4: Vo)
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EVBUM2819/D
OPERATION FREQUENCY TEST AT 20 V OUTPUT
Figure 38. 90 Vac (CH1: Vds, CH2: Vdrv)
Figure 39. 115 Vac (CH1: Vds, CH2: Vdrv)
Figure 40. 230 Vac (CH1: Vds, CH2: Vdrv)
Figure 41. 264 Vac (CH1: Vds, CH2: Vdrv)
SHORT CIRCUIT PROTECTION AND Tovld, Tauto-recovery TIME
Figure 42. (CH1: Vdrain, CH3: Vsec-ds, CH4: Vo)
Figure 43. (CH1: Vdrain, CH3: Vsec-ds, CH4: Vo)
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EVBUM2819/D
PRIMARY AND SEC. FET STRESS DURING SCP AND STARTUP
Figure 44. SCP at 264 Vac Input, 20 V 3.25 A Output (CH1: Vds, CH2: Vds_sec, CH4: Vo)
Figure 45. Startup at 264 Vac Input, 5 V 3 A Output (CH2: Vds_sec)
OVP & X2 DISCHARGE TEST
Figure 46. OVP at 115 Vac Input, 20 V 3.25 A Output (CH2:Vzcd, CH4: Vo)
Figure 47. Plug Out AC at 264 Vac Input, 20 V Output (CH1: Vac, CH2: Vccl, CH3: Vhv)
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Table 1. Input 90 Vac
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THERMAL IMAGE @ 20 V 3.25 A OUTPUT
Component Side
Back Side
115 Vac
230 Vac
264 Vac
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EVBUM2819/D
LPS (LIMITED POWER SOURCE) TEST RESULT
Output Voltage & Current
· PDO: 5 V 3 A, 9 V 3 A, 12 V 3 A, 15 V 3 A, 20 V 3.25 A
LPS requirement: <8 A and <100 W
· 5 V, 9 V, 12 V, 3 A < Io_lps < 8 A · 15 V, 3 A < Io_lps < 6.67 A · 20 V,
3.25 A < Io_lps < 5 A
Table 2. LPS TEST RESULT
3.6 V
90 Vac
4.5 A
115 Vac
4.5 A
230 Vac
4.5 A
264 Vac
4.5 A
5 V 4.5 A 4.5 A 4.5 A 4.5 A
9 V 4.3 A 4.3 A 4.3 A 4.3 A
12 V 4.4 A 4.39 A 4.37 A 4.37 A
15 V 4.37 A 4.36 A 4.36 A 4.34 A
20 V 4.4 A 4.31 A 4.3 A 4.27 A
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EMI Test at 230 Vac & Full Load
EVBUM2819/D
EMI
Figure 48. Line
Figure 49. Neutral
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EMI Test at 115 Vac & Full Load
EVBUM2819/D
Figure 50. Line
Figure 51. Neutral
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EVBUM2819/D
BOM
Table 3. BOM
Item Qty Reference
1
1
C20
2
1
C9
3
2
C11, C26
4
1
C27
5
1
C12
6
2
C8, C24
7
4
C19 C30,
C38-39
8
1
C22
9
1
C25
Type Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor
Ceramic Capacitor Ceramic Capacitor Ceramic Capacitor
Ceramic Capacitor X2 Capacitor
10 1
C32
Ceramic Capacitor
11 1
C14
Ceramic Capacitor
12 2 C16, C35 Ceramic Capacitor
13 1
C31
Ceramic Capacitor
14 3 C4, C15, C21 Ceramic Capacitor
15 1
C3
Ceramic Capacitor
16 1
C10
Ceramic Capacitor
Part Name /885012206095 /885012206077 C3216X7T2W104K C2012X5R1E106KT000N /885012006085 C2012X7S2A105K GRM155R61E105KA12D
MFR 603 603 1206 C0805 603 805 402
/885012105013
402
MP2224KGC3XLC
THT, 10 mm, 13 mm x 6 mm x 12 mm
/885012205052
402
/885012006053
603
/885012205058
402
/885012205053
402
C1608X5R1E475K080AC
603
8,85342E+11 CS65-B2GA101KYNKA
1206 Lead type
Value Wurth Wurth TDK TDK Wurth TDK muRata
Wurth SRD
Wurth Wurth Wurth Wurth TDK Wurth TDK
17 1
C6
Ceramic Capacitor
/885012006056
18 1
C33
Ceramic Capacitor
Std
19 1
D4
Bridge rectifier
GBP410
20 1
DNR
Varistor
820573011
21 3 D2, D7, D8 Switching diode
BAS21HT1G
22 1
D1
Switching diode
BAT54HT1G
23 1
D6
Switching diode
NSD350HT1G
24 3 D12, D13, Standard rectifier D5
4007
25 1
FB
Ferrite bead
TBD
26 1
FB1
Ferrite bead
TBD
27 1
L1
Common filter
std
28 1
L3
Common filter
T1264
29 1
U2
Protocal controller
FUSB15101
30 1
F1
Fuse
3691160000
31 1
Q5
PNP Transistor
MMBT3906LT1G
32 1
U3
Syn. controller
NCP4307FASNT1G
33 1
U1
PWM controller
NCP1345Q01D1R2G
34 1 35 2
NTC1 NTC2-3
NTC NTC
SDNT1608X104J4250HTF SDNT1005X104J4250HTF
36 1
U4
Optical coupler
FODM1009
37 1
38 1 39 1 40 4
41 1 42 1
L2
Q2 R37 R38-39, R45-46 R13 R33
Axial leaded fixed inductor MOSFET Resistor Resistor
Resistor Resistor
7447452100
FCMT250N65S3 Std Std
Std Std
603 402 GBP TH SOD323 SOD323 SOD323 SOD123FL
1206 1206 TH type TH type DNF20-4×4 Axial lead SOT23 TSOP6 SOP9 603 402 LSOP4
8012
THINKPAK-8X8 603 402
603 402
Wurth std
LiteON Wurth onsemi onsemi onsemi
std
std std onsemi Littlefuse onsemi onsemi onsemi Sunloard Shunlord onsemi (FSC)
Wurth
onsemi Std Std
Std Std
Package 0.1 mF 101
104, 400 V 10 mF, 25 V 1 nF, 100 V 1 mF, 100 V 1 mF, 25 V
2.2 mF, 10 V 224, X2
22 nF 22 pF 330 pF 33 nF 4.7 mF, 25 V 470 pF, 1 kV 470 pF, Y1
68 pF NC
4 A, 1000 V 10D471K
0.2 A, 250 V 0.2 A, 30 V 0.2 A, 350 V 0.8 A, 600 V
0 W 0 W 18 mH 2.4 mH
Description Capacitor, Ceramic, 50 V, 10% Capacitor, Ceramic, 50 V, 10%
Capacitor, Ceramic, SMD, 5% Capacitor, Ceramic, 25 V, 10% Capacitor, Ceramic,
SMD, 5% Capacitor, Ceramic, 100 V, 10% Capacitor, Ceramic, 25 V, 10%
Capacitor, Ceramic, 10V, 10% X2 capacitor, Safety standard approved, 10%
Capacitor, Ceramic, 50 V, 10% Capacitor, Ceramic, 50 V, 10% Capacitor,
Ceramic, 50 V, 10% Capacitor, Ceramic, 25 V, 10% Capacitor, Ceramic, 25 V, 10%
Capacitor, Ceramic, Chip, 5% HV Ceramic Capacitor,safety standard approved,
10% Capacitor, Ceramic, 50 V, 5% Capacitor, Ceramic, 50 V, 10% Bridge
Rectifier, 1000 V, 4 A Varistor, 10D471K Switching diode, SMD Switching diode,
SMD Switching diode, SMD Standard Rectifier, 0.8 A, 600 V
replaced by 0 W replaced by 0 W CM Filter, T633, Ni-Zn CM Filter, T1264,
Mn-Zn
3.15 A, 300 Vac 0.2 A, 40 V
nc nc
10 mH
10 W 10 W 100 kW 10 kW
Micro Fuse, 3.15 A/300 V General PNP Transistor, SMD Syn. Rectified controller
HF QR controller not solder not solder optical coupler, standard SOP package
Axial leaded fixed inductor
MOSFET, NChan, 650 V Resistor, Chip, 1/10 W, 1% Resistor, Chip, 1/16 W, 1%
Resistor, Chip, 1/10 W, 1% Resistor, Chip, 1/16 W, 1%
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EVBUM2819/D
Table 3. BOM (continued)
Item Qty Reference
Type
43 1
R9
Resistor
44 1
R3
Resistor
45 2 R22, R36
Resistor
46 1
R42
Resistor
47 1
R34
Resistor
48 1
R43
Resistor
49 2
R6, R23
Resistor
50 1
R11
Resistor
51 1
R8
Resistor
52 1
R28
Resistor
53 1 54 2
R29 R4-5
Resistor Resistor
55 2 R15, R31
Resistor
56 1
R12
Resistor
57 1
R2
Resistor
58 1
R1
Resistor
59 1
R25
Resistor
60 1
T1
Transformer
61 2
C2, C17
Electrolytic capacitor
62 3 C1, C5, C7
Electrolytic capacitor
63 3 C13, C18, Electrolytic solid
C29
capacitor
64 1
Q8
MOSFET
65 1
Q1
MOSFET
66 1 67 4
J1 ESD1-4
USB Type C connector
ESD
Part Name Std Std Std Std Std Std Std Std Std Std Std
ERJ8BQFR051V Std Std Std Std
ERJ6LWFR005V Jepuls
TH150L400F160A00H
TH220L400G160A
PX471M025E130P00HC
NTTFS4C02NTAG FDMS86180
CUS31738616001
ESD5Z5.0T1G
MFR 603 603 402 402 603 402 603 603 603 402 603 1206 1206 1206 1206 1206 805
TH type 8X16
10X16
6.3mmx14mm
u8L SO8FL SMD
SOD523
Value Std Std Std Std Std Std Std Std Std Std Std
Panasonic Std Std Std Std
PANASONIC Jepuls CapXon
CapXon
CapXon
onsemi onsemi CSCONN
onsemi
Package 150 kW
1 kW 1 kW 270 kW 30 W 30 kW 4,7 W 43 W 430 W 47 kW
nc 0,51 W 2.7 kW 20 W 62 W 390 kW 5 mW
15 mF, 400 V
22 mF, 400 V
470 mF, 25 V
3.2 mW, 100 V
5 V
Description Resistor, Chip, 1/10 W, 1% Resistor, Chip, 1/10 W, 1% Resistor,
Chip, 1/16 W, 1% Resistor, Chip, 1/16 W, 1% Resistor, Chip, 1/10 W, 1%
Resistor, Chip, 1/16 W, 1% Resistor, Chip, 1/10 W, 1% Resistor, Chip, 1/10 W,
1% Resistor, Chip,1/10 W, 1% Resistor, Chip, 1/16 W, 1% Resistor, Chip, 1/10
W, 1% Resistor, Chip, 1/2 W, 1% Resistor, Chip, 1/4 W, 1% Resistor, Chip, 1/4
W, 1% Resistor, Chip, 1/4 W, 1% Resistor, Chip, 1/4 W, 1% Resistor, Chip, 1/2
W, 1% Ferroxcube, 3C95 RM8 core size, 8 mm x 16 mm
size, 10 mm x 16 mm
size: 6.3 mm x 14 mm
MOSFET, NChan, 3.4 mW MOSFET, NChan, 100 V Type C connector, SMT
ESD protection device
REFERENCES
onsemi datasheet for NCP1345, NCP4307, FUSB15101, FCMT250N65, FDMS86180,
NTTFS4C02 onsemi Design Notes DN05043
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