onsemi EVBUM2818/D 100 W TYPE-C PD3.0 PPS Charger Solution Evaluation Board User Manual

onsemi EVBUM2818/D 100 W TYPE-C PD3.0 PPS Charger Solution Evaluation

Board

SPECIFICATION DESCRIPTIONS

onsemi’s Device| Application| Input Voltage| Output Power| Topology| I/O Isolation
---|---|---|---|---|---
NCP1623ASNT1G NCP1343AMDCDBD1R2G NCP4307FASNT1G FUSB15101 FCMT250N65S3 FCMT199N60/FDMS86180 NTTFS4C02NTAG| Smart phone, PAD and NB adapter supporting PD3.0/PPS protocol| 90 Vac to 264 Vac| 100 W| VSFF PFC Flyback| Isolated (3 kV)

| PD Output Specification| PPS Output Specification
---|---|---
Output Voltage| 5 V, 9 V, 12 V, 15 V, 20 V| 3 V − 21 V
Nominal Current| 5 V / 3 A, 9 V / 3 A, 12 V / 3 A, 15 V / 3 A, 20 V / 5 A| 5 A
Max Current| 5 V / 3 A, 9 V / 3 A, 12 V / 3 A, 15 V / 3 A, 20 V / 5 A| 5 A

CIRCUIT DESCRIPTION

This evaluation board user’s manual describes a 100 W, Type C interface, universal AC input, constant voltage power supply intended for smart phone, PAD and NB adaptor supporting PD3.0/PPS protocol, where isolation from the AC mains is required, and low cost, high efficiency, and low standby power are essential.

The featured power supply is a simple QR flyback topology utilizing onsemi’s NCP1623 VSFF PFC controller with 2 stage level, NCP1343 Multi−mode HF PWM controller with transient peak excursion power, NCP4307 synchronous rectified controller, onsemi’s FCMT199N60/ FCMT250N65/FDMS86180/NTTFS4C02 MOSFET. This evaluation board user’s manual provides the complete circuit schematic details, PCB and BOM for 100 W Type C Interface PD3.0 Power adapter solution which supports PD output (5 V / 3 A, 9 V / 3 A, 12 V / 3 A, 15 V / 3 A, 20 V / 5 A). This design combined with onsemi’s FUSB15101 PD3.0/PPS protocol controller to provide PD3.0 and PPS functions. This design also proposes a dual auxiliary power supply to supply PWM controller, the PWM controller is supplied by high voltage auxiliary voltage at low output voltage and supplied by low voltage auxiliary voltage at high output voltage.

NCP1623 is next generation of NCP1622 PFC controller and compatible with NCP1622, it provides two stage level output and greatly improves the efficiency at low line. NCP1343 has same die as NCP1342, blank IC can be trimmed for NCP1342 or NCP1343, so it should have same reliability as NCP1342. NCP1343 provides a PEM mode with CCM operation and allows to use smaller capacitance for bulk CAP and minimize transformer value for transformer, it will save more size and cost than NCP1342  in a PFC plus PWM applications. This design also uses NCP4307 synchronous rectified controller which eliminated external Vcc circuit at low output, it is also configured on high side or low side.

KEY FEATURES & PERFORMANCES

• AC input from 90 V to 264 V
• VSFF CRM PFC with 2 stage output voltage, 250 V at LL and 390 V at HL
• HF CCM/CRM PWM with 2x PEM supports more power transition without PFC working and 68uF PFC capacitor
• High Frequency Operation up to avg. 190 kHz at 264 Vac & full load and easy to be changed to GaN solution
• Quite skip and Flyback DCM operation with frequency foldback at no load & light load
• Output voltage: 3.3 V − 21 V
• Max Output power: 100 W Support PD3.0, PPS, BC1.2 etc.
• Ripple & Noise: <60 mV
• AVG efficiency: 92% at 115 Vac & 230 Vac
• Full load efficiency: 92.3% & 92.9% at 115 Vac & 230 Vac and 20 V 3.25 A
• Output precise OVP
• Output OCP, SCP
• Open loop protection
• Small size with compact design
• PCBA size: 60 mm x 60 mm x 19 mm

BOARD PHOTOS

CIRCUIT SCHEMATIC (PFC)

Figure 4. Circuit Schematic (PFC)

CIRCUIT SCHEMATIC (PWM & PROTOCOL)

PCB

SPECIFICATIONS

PFC INDUCTOR SPECIFICATION

TRANSFORMER SPECIFICATION

STANDBY POWER AT 5 V OUTPUT (CABLE UNPLUG) @ 90 Vac TO 264 Vac INPUT

( Test condition: all efficiency is tested at board end)

EFFICIENCY VS. OUTPUT LOAD CURVES

( Test condition: all efficiency is tested at board end)

PFC VALLEY SWITCHING

INPUT CURRENT AT LL AND HL

PFC OPERATION WAVEFORM AT LL AND HL

PFC LL TO HL AND HL TO LL CHANGE

PD VOLTAGE CHANGE

PRIMARY AND SEC. FET STRESS AT 264 Vac & 20 V 5 A

SYN. DRIVE DURING LOAD TRANSITION AT 264 V

OUTPUT RIPPLE @ 90 Vac INPUT

RIPPLE AT 90 Vac & 20 V 2.5 A (BEFORE PFC OPERATION)

NCP1343 TRANSITION LOAD FROM 0 − 5 A AT 90 Vac & 20 V

SHORT CIRCUIT PROTECTION AND Tovld, Tauto−recovery TIME

PRIMARY AND SEC. FET STRESS DURING SCP

OVP & X2 DISCHARGE TEST

THERMAL IMAGE @ 20 V 3.25 A OUTPUT

EMI

EMI Test at 230 Vac & Full Load

EMI Test at 115 Vac & Full Load

BOM

Table 2:  BOM

Item| Qty| Reference| Type| Part Name| MFR| Value| Package| Description
---|---|---|---|---|---|---|---|---
1| 1| Q9| NMOSFET| BSS123LT1G| SOT23| onsemi| 0.2 A, 100 V| NMOSFET
2| 1| C45| Ceramic Capacitor| Std| 603| std| 0.1 F| Capacitor, Ceramic, 50 V, 10%
3| 1| C44| Ceramic Capacitor| /885012206120| 603| Wurth| 0.1 F, 100 V| Capacitor, Ceramic, 100 V, 10%
4| 1| C37| Ceramic Capacitor| /885012206073| 603| Wurth| 0.22 F| Capacitor, Ceramic, 25 V, 10%
5| 2| C1, C5| Film Capacitor| ECWFD2W684Q| THT, 10 mm,

13 mm x 6 mm x 12 mm

| Panasonic| 0.68 F, 450 V| Film capacitor
6| 2| C9, C33| Ceramic Capacitor| /885012206077| 603| Wurth| 100 pF| Capacitor, Ceramic, 50 V, 10%
7| 1| C8| Ceramic Capacitor| /885012206083| 603| Wurth| 102| Capacitor, Ceramic, 50 V, 10%
8| 3| C26, C31, C47| Ceramic Capacitor| C3216X7T2W104K| 1206| TDK| 104, 450 V| Capacitor, Ceramic, SMD, 5%
9| 1| C52| Ceramic Capacitor| /885012106018| 603| Wurth| 2.2 F, 16 V| Capacitor, Ceramic, 16 V, 10%
10| 1| C12| Ceramic Capacitor| /885012006085| 603| Wurth| 1 nF, 100 V| Capacitor, Ceramic, SMD, 5%
11| 4| C39, C49−50, C70| Ceramic Capacitor| /885012206076| 603| Wurth| 1 F, 25 V| Capacitor, Ceramic, 25 V, 10%
12| 1| C27| Ceramic Capacitor| C2012X7R1E106K| 805| TDK| 10 F, 25 V| Capacitor, Ceramic, 25 V, 10%
13| 1| C35| Ceramic Capacitor| /885012206085| 603| Wurth| 2.2 F| Capacitor, Ceramic, 50 V, 10%
14| 1| C36| Ceramic Capacitor| /885012106018| 603| Wurth| 2.2 F| Capacitor, Ceramic, 16 V, 10%
15| 1| C24| Ceramic Capacitor| /885012206079| 603| Wurth| 220 pF| Capacitor, Ceramic, 50 V, 10%
16| 1| C25| X2 Capacitor| /890324024002| THT, 12.5 mm,

15 mm x 7 mm x 12 mm

| Wurth| 224, X2| X2 capacitor, Safety standard approved, 10%
17| 1| C34| Ceramic Capacitor| /885012006053| 603| Wurth| 22 pF| Capacitor, Ceramic, 50 V, 10%
18| 1| C41| Ceramic Capacitor| /885012206091| 603| Wurth| 22 nF| Capacitor, Ceramic, 50 V, 10%
19| 2| C38, C69| Ceramic Capacitor| /885012206083| 603| Wurth| 330 pF| Capacitor, Ceramic, 50 V, 10%
20| 1| C6| Ceramic Capacitor| Std| 603| Std| 36 pF| Capacitor, Ceramic, 50 V, 10%
21| 1| C40| Ceramic Capacitor| /885012206092| 603| Wurth| 33nF| Capacitor, Ceramic, 50 V, 10%
22| 4| C2, C4, C29, C43| Ceramic Capacitor| C1608X5R1E475K080AC| 603| TDK| 4.7 F, 25 V| Capacitor, Ceramic, 25 V, 10%
23| 1| C3| Ceramic Capacitor| C3216C0G2J471J| 1206| TDK| 470 pF, 630 V| Capacitor, Ceramic, Chip, 5%
24| 1| C10| Ceramic Capacitor| CD45−B2GA471K−NKA| Lead type| TDK| 470 pF, Y1| HV Ceramic Capacitor, safety standard approved, 10%
25| 1| C68| Ceramic Capacitor| std| 603| Wurth| nc| Capacitor, Ceramic, 50 V, 10%
26| 1| C20| Ceramic Capacitor| C2012X7S2A105K| 805| TDK| nc| Capacitor, Ceramic, 100 V, 10%
27| 1| C42| Ceramic Capacitor| Std| 603| Wurth| nc| Capacitor, Ceramic, 50 V, 10%
28| 2| D2, D4| Bridge rectifier| Z4GP40MH| Z4PAK| ZOWIE| 4 A, 1000 V| Bridge Rectifier, 1000 V, 4 A
29| 1| D9| Rectifier| S3J| SMC| onsemi| 3 A, 600 V| General Rectifier
30| 1| DNR| Varistor| 820573011| TH| Wurth| 10D471K| Varistor, 10D471K
31| 1| D22| Switching diode| BAS21HT1G| SOD323| onsemi| 0.2 A, 250 V| Switching diode, SMD
32| 1| D7| Switching diode| BAS21HT1G| SOD323| onsemi| 0.2 A, 250 V| Switching diode, SMD
33| 2| D16, D24| Switching diode| BAT54HT1G| SOD323| onsemi| 0.2 A, 30 V| Switching diode, SMD
34| 1| D20| Switching diode| NSD350HT1G| SOD323| onsemi| 0.2 A, 350 V| Switching diode, SMD
35| 1| D5| General rectifier| 4007| SOD123FL| std| 0.8 A, 600 V| General Rectifier, 0.8 A, 600 V
36| 2| D12−13| General rectifier| 4007| SOD123FL| std| 0.8 A, 600 V| General Rectifier, 0.8 A, 600 V
37| 4| D8, D17−18, D23| Switching diode| BAS21HT1G| SOD323| onsemi| 0.2 A, 250 V| Switching diode, SMD
38| 1| FB2| Ferrite bead| 742792511| 1812| Wurth| 120  @ 100 M, 3 A| 120  @ 100 MHz
39| 1| FB1| Ferrite bead| PZ3225D601−3R0TFONL| 1210| Shunlord| 600  @ 100 M, 3 A| 600  @ 100 MHz
40| 1| L1| Common filter| Custom| TH type| Customed| 30 H| T type, 843 NiZn core
41| 1| L2| Common filter| Custom| TH type| Customed| 18 mH| CM Filter, T1487 MnZn core
42| 1| F1| Fuse| 20T−016H| Axial lead| Hollyfuse| 3.15 A, 250 Vac| Micro Fuse, 1.6 A/250 V
43| 1| Q7| NPN Transistor| MMBT3904LT1G| SOT23| onsemi|  | General NPN Transistor, SMD
---|---|---|---|---|---|---|---|---
44| 1| Q13| PNP Transistor| MMBT3906LT1G| SOT23| onsemi|  | General PNP Transistor, SMD
45| 1| D3| Ultrafast Rectifier| MURD550PFG| DPAK| onsemi| 5 A, 520 V| Ultrafast Rectifier, 5 A, 520 V
46| 1| U5| PFC controller| NCP1623ASNT1G| TSOP6| onsemi|  | 2 stage Follower/Boost PFC con- troller
47| 1| U3| Syn. rectified controller| NCP4307FASNT1G| TSOP6| onsemi|  | Syn. Controller
48| 1| U1| PWM controller| NCP1343AMDCDBD1R2G| SO9| onsemi|  | 2x PEM CCM/QR controller
49| 1| NTC1| NTC| SDNT1608X104J4250HTF| 603| Shunloard| 100 k| NTC, 0603, replaced by 100 k resistor
50| 1| NTC2−3| NTC| SDNT1608X104J4250HTF| 603| Shunlord| nc| NTC, 0603, no connect
51| 2| U4, U11| Optical coupler| FODM1009| LSOP4| onsemi|  | optical coupler, standard SOP package
52| 1| L3| Toroidal Line Choke| 7447021| TH type| Wurth| 100 H| Toroidal Line Choke, 15.8 x 8.5,

2.5 A

53| 1| L6| SMD Inductor| MCL1608S4R7MT| 603| Shunlord| 4.7 H|
54| 1| R11| Resistor| Std| 603| Std| 0| Resistor, Chip, 1/10 W, 1%
55| 2| R48, R57| Resistor| Std| 603| Std| 0| Resistor, Chip, 1/10 W, 1%
56| 1| R61| Resistor| Std| 603| Std| 1| Resistor, Chip, 1/10 W, 1%
57| 3| R13, R32, R49| Resistor| Std| 603| Std| 100 k| Resistor, Chip, 1/10 W, 1%
58| 1| R21| Resistor| Std| 603| Std| 10 k| Resistor, Chip, 1/10 W, 1%
59| 4| R23, R38, R46, R66| Resistor| Std| 603| Std| 10| Resistor, Chip, 1/10 W, 1%
60| 3| R3, R34, R36| Resistor| Std| 603| Std| 1 k| Resistor, Chip, 1/10 W, 1%
61| 1| R8| Resistor| Std| 603| Std| 2.4 k| Resistor, Chip, 1/10 W, 1%
62| 1| R60| Resistor| Std| 603| Std| 200| Resistor, Chip, 1/10 W, 1%
63| 1| R33| Resistor| Std| 603| Std| 200 k| Resistor, Chip, 1/10 W, 1%
64| 1| R65| Resistor| Std| 805| Std| 30| Resistor, Chip, 1/8 W, 1%
65| 3| R39, R52, R56| Resistor| Std| 603| Std| 22 k| Resistor, Chip, 1/10 W, 1%
66| 1| R9| Resistor| Std| 603| Std| 2 k| Resistor, Chip, 1/10 W, 1%
67| 2| R27, R53| Resistor| Std| 603| Std| 270 k| Resistor, Chip, 1/10 W, 1%
68| 1| R43| Resistor| Std| 603| Std| 30 k| Resistor, Chip, 1/10 W, 1%
69| 1| R63| Resistor| Std| 603| Std| 300 k| Resistor, Chip, 1/10 W, 1%
70| 1| R16| Resistor| Std| 603| Std| 36 k| Resistor, Chip, 1/10 W, 1%
71| 1| R20| Resistor| Std| 603| Std| 390 k| Resistor, Chip, 1/10 W, 1%
72| 2| R26, R28| Resistor| Std| 603| Std| 4,7| Resistor, Chip, 1/10 W, 1%
73| 1| R30| Resistor| Std| 603| Std| 5.1 k| Resistor, Chip, 1/10 W, 1%
74| 2| R47, R54| Resistor| Std| 603| Std| 47| Resistor, Chip, 1/10 W, 1%
75| 1| R28| Resistor| Std| 603| Std| 47 k| Resistor, Chip, 1/10 W, 1%
76| 1| R22| Resistor| Std| 603| Std| 510| Resistor, Chip, 1/10 W, 1%
77| 1| R29| Resistor| Std| 603| Std| nc| Resistor, Chip, 1/10 W, 1%,
78| 2| R50−51| Resistor| ERJ8BQFR24V| 1206| Panasonic| 0,24| Resistor, Chip, 1/2 W, 1%
79| 2| R4−5| Resistor| ERJ8BQFR56V| 1206| Panasonic| 0,56| Resistor, Chip, 1/2 W, 1%
80| 1| R40| Resistor| std| 1206| Std| 1.6 M| Resistor, Chip, 1/4 W, 1%
81| 2| R1−2| Resistor| Std| 1206| Std| 120| Resistor, Chip, 1/4 W, 1%
82| 2| R7, R58| Resistor| Std| 1206| Std| 2.4 M| Resistor, Chip, 1/4 W, 1%
83| 2| R31, R35| Resistor| Std| 1206| Std| 2.7 k| Resistor, Chip, 1/4 W, 1%
84| 1| R12| Resistor| Std| 1206| Std| 22| Resistor, Chip, 1/4 W, 1%
85| 2| R41−42| Resistor| Std| 1206| Std| 2 M| Resistor, Chip, 1/4 W, 1%
86| 1| R45| Resistor| Std| 1206| Std| 390 k| Resistor, Chip, 1/4 W, 1%
87| 1| R25| Resistor| ERJ8BQFR005V| 1206| Panasonic| 5 m| Resistor, Chip, 1/2 W, 1%
---|---|---|---|---|---|---|---|---
88| 1| T2| Transformer| Customed| TH type| Custom| see specification| RM8, Ferroxcube 3C95, 6 Pin Bobbin
89| 1| T1| PFC Inductor| Customed| TH type| Custom| 200 H| RM8, Ferroxcube 3C95 core, 6 Pin Bobbin
90| 1| C46| Electrolytic capacitor| KF Series| 6.3 mm x 11 mm| CapXon| 22 F, 100 V| size: 6.3 mm x 11 mm
91| 3| C13−14, C48| Electrolytic solid capacitor| PS681M025F080P| 8 mm x 14 mm| CapXon| 680 F, 25 V| size: 8 mm x 14 mm
92| 1| C32| Electrolytic electrolytic capacitor| KL680M450J300A00H| 18 mm x 30 mm| CapXon| 68 F, 450 V| size: 18 mm x 30 mm
93| 1| Q1| MOSFET| FDMS86180| SO8FL| onsemi|  | MOSFET, NChan, 100 V
94| 1| Q3| MOSFET| FCMT250N65S3| Power88| onsemi|  | MOSFET, NChan, 650 V
95| 1| Q2| MOSFET| FCMT199N60| Power88| onsemi|  | MOSFET, NChan, 600 V
96| 1| Q8| MOSFET| NTTFS4C02NT1G| u8FL| onsemi|  | MOSFET, NChan, 3.4 m
97| 1| J1| USB Type C connector| CUS31738616001| SMD| CSCONN|  | Type C connector, SMT
98| 1| U10| PD Controller| FUSB15101| DFN4X4| onsemi|  | PD protocol controller
99| 1| ZD2| Zener| MM3Z13VT1G| SOD323| onsemi| 13 V| GENERIC ZENER−DIODE
100| 1| ZD1| Zener| MM3Z18VT1G| SOD323| onsemi| 18 V| GENERIC ZENER−DIODE
101| 4| ESD1−4| ESD| SD05T1G| SOD323| onsemi| 5 V| ESD protection device

REFERENCES

• onsemi datasheet for NCP1623, NCP1343, NCP4307, FUSB15101, FCMT199N60, FCMT250N65, FDMS86180, NTTFS4C02
• onsemi Design Notes DN05043

onsemi,and other names, marks, and brands are registered and/or common law trademarks of Semiconductor Components Industries, LLC dba “onsemi” or its affiliates and/or subsidiaries in the United States and/or other countries. onsemi owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of onsemi’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. onsemi is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.

The evaluation board/kit (research and development board/kit) (hereinafter the “board”) is not a finished product and is not available for sale to consumers. The board is only intended for research, development, demonstration and evaluation purposes and will only be used in laboratory/development areas by persons with an engineering/technical training and familiar with the risks associated with handling electrical/mechanical components, systems and subsystems. This person assumes full responsibility/liability for proper and safe handling. Any other use, resale or redistribution for any other purpose is strictly prohibited.

THE BOARD IS PROVIDED BY ONSEMI TO YOU “AS IS” AND WITHOUT ANY REPRESENTATIONS OR WARRANTIES WHATSOEVER. WITHOUT LIMITING THE FOREGOING, ONSEMI (AND ITS LICENSORS/SUPPLIERS) HEREBY DISCLAIMS ANY AND ALL REPRESENTATIONS AND WARRANTIES IN RELATION TO THE BOARD, ANY MODIFICATIONS, OR THIS AGREEMENT, WHETHER EXPRESS, IMPLIED, STATUTORY OR OTHERWISE, INCLUDING WITHOUT LIMITATION ANY AND ALL REPRESENTATIONS AND WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, TITLE, NON−INFRINGEMENT, AND THOSE ARISING FROM A COURSE OF DEALING, TRADE USAGE, TRADE CUSTOM OR TRADE PRACTICE. onsemi reserves the right to make changes without further notice to any board.

You are responsible for determining whether the board will be suitable for your intended use or application or will achieve your intended results. Prior to using or distributing any systems that have been evaluated, designed or tested using the board, you agree to test and validate your design to confirm the functionality for your application. Any technical, applications or design information or advice, quality characterization, reliability data or other services provided by onsemi shall not constitute any representation or warranty by onsemi, and no additional obligations or liabilities shall arise from onsemi having provided such information or services.

onsemi products including the boards are not designed, intended, or authorized for use in life support systems, or any FDA Class 3 medical devices or medical devices with a similar or equivalent classification in a foreign jurisdiction, or any devices intended for implantation in the human body. You agree to indemnify, defend and hold harmless onsemi, its directors, officers, employees, representatives, agents, subsidiaries, affiliates, distributors, and assigns, against any and all liabilities, losses, costs, damages, judgments, and expenses, arising out of any claim, demand, investigation, lawsuit, regulatory action or cause of action arising out of or associated with any unauthorized use, even if such claim alleges that onsemi was negligent regarding the design or manufacture of any products and/or the board. This evaluation board/kit does not fall within the scope of the European Union directives regarding electromagnetic compatibility, restricted substances (RoHS), recycling (WEEE), FCC, CE or UL, and may not meet the technical requirements of these or other related directives.

FCC WARNING:  This evaluation board/kit is intended for use for engineering development, demonstration, or evaluation purposes only and is not considered by onsemi to be a finished end product fit for general consumer use. It may generate, use, or radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this equipment may cause interference with radio communications, in which case the user shall be responsible, at its expense, to take whatever measures may be required to correct this interference. onsemi does not convey any license under its patent rights nor the rights of others.

LIMITATIONS OF LIABILITY: onsemi shall not be liable for any special, consequential, incidental, indirect or punitive damages, including, but not limited to the costs of prequalification, delay, loss of profits or goodwill, arising out of or in connection with the board, even if onsemi is advised of the possibility of such damages. In no event shall onsemi’s aggregate liability from any obligation arising out of or in connection with the board, under any theory of liability, exceed the purchase price paid for the board, if any. The board is provided to you subject to the license and other terms per onsemi’s standard terms and conditions of sale. For more information and documentation, please visit www.onsemi.com.

ADDITIONAL INFORMATION

TECHNICAL PUBLICATIONS

• Technical Library: www.onsemi.com/design/resources/technical−documentation
• onsemi Website: www.onsemi.com
• ONLINE SUPPORT: www.onsemi.com/support
• For additional information, please contact your local Sales Representative at: www.onsemi.com/support/sales

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>