SENSECAP pH Sensor (S-pH-01) User Guide

June 12, 2024
SENSECAP

SENSECAP pH Sensor (S-pH-01) User Guide
SENSECAP pH Sensor \(S-pH-01\)

Introduction

S-PH-01 transmitter measures the PH of solution or semi-solid substrate. The output signal canbeRS485and Analog Voltage. The sensor is applicable for industrial, water processing, sewerage system, irrigation, smart agriculture etc.

  • Can be used for PH measurement
  • Output Interface with RS485, Voltage
  • High impedance and isolated electrode input
  • High accuracy with excellent stability
  • Reverse power protection and Built-in TVS/ESD protection

Specificatio ns

Output Interface| Analog Voltage 0-2V(Output resistance ~0ohm)| RS485 Modbus-RTU
Power Supply| 3.9-30V/DC| 3.9-30V/DC
Power Consumption| 35mA@24V DC| 35mA@24V DC
Start-up time| < 2 seconds
PH Measurement| High impedance and isolated input; Range: 0-14PH, Resolution: 0.01PH,Accuracy: +/-0.1PH; Can be used for solution or semi-solid substrate
Temperature Measurement (Option)| Range: -40~80°C, Resolution: 0.1°C, Accuracy: +/-0.5°C
IP Ratings| Electrode: IP68; Transmitter: IP65
Operating Temperature| -40~85°C
Installation| Electrode: 3/4″NPT screw threads; Transmitter: Mounting hole
Cable Length| Power and Signal Cable:2 meters or Customize; Electrode Cable: 5 meters
Dimension| Electrode: WidthDiameter 16030mm; 3/4″NPT screw threads Transmitter: 140mm65mm50mm

Wiring diagrams

Type Wiring diagram
Analo g Voltag e Outpu t Red (V+): Power Supply + Black (G): Power

Supply – Blue (O1): Analog Output
Wiring diagram
RS485 Modbus| Red (V+): Power Supply + Black (G): Power Supply – Yellow (T+):        RS485+/A/T+ White (T-): RS485-/B/T-

Dimension

Electrode Dimension
Electrode Dimension

Transmitter Dimension
Transmitter Dimension
Transmitter Dimension
Transmitter Dimension

*Note : Do not put the Transmitter into the liquid.

Installation Maintenance and Calibration

Installation

Installation locations of Electrodes will vary depending on the system design. The key is to monitor good representative sample of the whole solution directly after introduction of chlorine. The installation location must allow for complete contact of the scrubber liquid with the probes. Some example installation locations for Electrodes include the following:

  • Outlet of packed tower
  • Outlet of recycle pump
  • Pump bypass line
  • Heat Exchanger bypass line

Maintenance

Under normal conditions, electrodes can last anywhere from several months to several years depending on the type of operation, rate of production, strength of product, and quality of the raw materials used in the process.

Because each application is different, there is no average life expectancy. Because the pH responsive glass bulb or flat surface is relatively thin, care should be taken so that the bulb does not become scratched or broken. It is also important that ORP measuring surfaces are not
scratched or gouged. The suggestions in this sheet are intended to help avoid these problems. Coating of an electrode’s measuring surface can lead to erroneous readings including shortened span and wrest pones times. The type of coating determines the type of cleaning technique. Soft Coatings cambered moved by vigorous stirring, by use of a squirt bottle or, very carefully, by gently wiping with aloft, cleaning-abrasive paper or cloth. Hard Coatings should be chemically removed. The chemical used tore move the coating should be the least harsh chemical that dissolves the coating in 1 or 2 minutes undoes not attack the electrode’s materials of construction. For example, a calcium carbonate coating might be removed with 5% HCl (muriatic acid). Oily or Organic Coatings are best removed with detergents or an appropriate solvent that does not attack the electrode’s materials of construction. For example, isopropyl alcohol might be used but acetone should be avoided if the electrode’s body is made of CPVC.

Output Signal Conversion

PH output conversion

Output Interface Parameters Range Conversion Formula
Analog Voltage Output 0-2V PH range: 0-14PH PH=7.00*VOLTAGE.When

VOLTAGE=1.0V,then PH=7.00*1.00=7.
RS485 Modbus-RTU| PH range: 0-14PH| PH= (REGISTER VALUE)/100.When REGISTERVALUE=7000,then PH= 7000/100=7.00.
Temperature range: -40-80°C| TEMPERATURE= (REGISTERVALUE)/100.WhenREGISTER VALUE=2013,then TEMPERATURE= 2013/100=20.13°C.

NOTE: The unit of VOLTAGE is (V)

RS485 Modbus Protocol

Modbus Protocol

Modbus Protocol is widely used to establish master-slave communication between intelligent devices or sensors. A MODBUS message sent from a master to a slave contains the address of the slave, the function code (e.g. ‘read register’ or ‘write register’), the data, and a check sum (LRC or CRC).

The sensor is RS485 interface with Modbus protocol. The default serial communication setting is slave address 1, Modbus rut, 9600bps, 8 data bits and 1 stop bit. All communication settings can be changed with Modbus command, and take effective after re-power up the sensor.

Following Modbus function code are supported by sensor.

Modbus Function Code 0x03 : used for reading holding register. Modbus Function Code 0x04 : used for reading input register. Modbus Function Code 0x06 : used for writing single holding register. Modbus Function Code 0x10: used for writing multiple holding registe

Modbus Register

Parameters| Register Addr. (HEX/DEC)| Dat a Typ e| Modbu s Functio n Code(DEC)| Range and Comments| Defaul t Value
---|---|---|---|---|---
TEMPRATURE| 0x0000 /0| INT16RO| 3/4| -4000-8000 for -40.00~80.00°C.| N/A
PHPHVALUE| 0x0001 /1| UINT16RO| 3/4| 0-1400 for 0.00-14.00| N/A
| | | | |
TEMPCOMPENSA TEE N| 0x0020 /32| UINT16R/W| 3/6/16| 0: ExternalTemperature sensor 1: Disabled| 1
| | | | 2:On boardtemperature sensor|
| | | | |
PHCALIBRAWAD0| 0x0030 /48| UINT16| 3/6/16| -2000~2000| N/A
PH calibration| | R/W| | for –|
point for PH=4.01| | | | 2000~2000;|
| | | | Write 0xFFFF to|
| | | | calibrate.|
PHCALIBRAWAD1| 0x0031 /49| UINT16| 3/6/16| -2000~2000| N/A
PH calibration| | R/W| | for –|
point for PH=7.00| | | | 2000~2000;|
| | | | Write 0xFFFF to|
| | | | calibrate.|
PHCALIBRAWAD2| 0x0032 /50| UINT16| 3/6/16| -2000~2000| N/A
PH calibration| | R/W| | for –|
point for| | | | 2000~2000;|
PH=10.01| | | | Write 0xFFFF to|
| | | | calibrate.|
| | | | |
SLAVEADDRESS| 0x0200 /512| UINT16R/W| 3/6/16| 0-255| 1 or 12
BAUDRATE| 0x0201 /513| UINT16| 3/6/16| 0-6| 3:9600bps
| | R/W| | 0:1200bps|
| | | | 1:2400bps|
| | | | 2:4800bps|
| | | | 3:9600bps|
| | | | 4:19200bp|
| | | | s|
| | | | 5:38400bp|
| | | | s|
PROTOCOL| 0x0202 /514| UINT16R/W| 3/6/16| 0-10:Modbus RTU| 0:Modbu s RTU
PARITY| 0x0203 /515| UINT16| 3/6/16| 0-2| 0:Non
| | R/W| | 0:Non| e
| | | | e| Parity
| | | | 1:Eve|
| | | | n|
| | | | 2:Odd|
DATABITS| 0x0204 /516| UINT16| 3/6/16| 1| 1:8 databits
| | R/W| | 1:8 databits|
STOPBITS| 0x0205 /517| UINT16R/W| 3/6/16| 0-10:1 stopbit1:2 stopbits| 0:1 stopbit
RESPONSEDELAY| 0x0206 /518| UINT16R/W| 3/6/16| 0-255 for 0-2550milliseconds| 0
ACTIVEOUTPUTINTE RVAL| 0x0207 /519| UINT16R/W| 3/6/16| 0-255 for 0-255seconds.| 0

NOTE : UINT16:16 bit unsigned integer, INT16:16bit signed integer NOTE: RO: Register is Read Only, R/W: Register is Read/Write NOTE: HEX is Hexadecimal (data with 0x/0X prefix), DEC is Decimal

Modbus Register Detail Description

TEMPERATURE

Data Range| -4000-8000 For -40.00~80.00°C| Default: N/A
Power Down Save| N/A|

Note : Temperature value (Binary complement).
Example: When REGISTER = 0x0702 (HEX format), then
VALUE=(0x07256+0x02)/100=17.94°C.When REGISTER=FF05H (HEX format),then
VALUE=((0xFF
256+0x05)-0xFFFF-0x01)/100 =(0xFF05-0xFFFF- 0x01)/100=-2.51°C.

PH VALUE

Data Range| 0-1400 for 0-14.00PH| Default: N/A
Power Down Save| N/A|

Note : PH value
Example: When REGISTER = 0x02BC (HEX format), then VALUE=(0x02*256+0xBC)/100=7.00PH

TEMPCOMPENSATEEN

Data Range| 0: External Temperature sensor 1: Disabled2:On board temperature sensor| Default: 1
Power Down Save| YES|

Note: Temperature compensation

PHCALIBRAWAD0

Data Range| -2000~2000| Default: N/A
Power Down Save| YES|

Note : PH calibration AD value for PH=4.01; Immerse the electrode into PH=4.01solutionand wait until the reading value being stable, then write 0xFFFF to this register to calibrate.

PHCALIBRAWAD1

Data Range| -2000~2000| Default: N/A
Power Down Save| YES|

Note : PH calibration AD value for PH=7.00; Immerse the electrode into PH=7.00solutionand wait until the reading value being stable ,then write 0xFFFF to this register to calibrate.

PHCALIBRAWAD

Data Range| 2000~2000| Default: N/A
Power Down Save| YES|

Note : PH calibration AD value for PH=10.01; Immerse the electrode into PH=10.01solutionand wait until the reading value being stable, then write 0xFFFF to this register to calibrate

SLAVEADDRESS — Modbus Slave Address

Data Range| 0-255| Default: 1 or 12
Power Down Save| YES|

Note: Please re-power on the sensor to take effective after set.

BAUDRATE — Serial Comm Baudrate

Data Range| 0-5 0: 1200bps 1: 2400bps 2: 4800bps 3: 9600bps 4: 19200bps 5: 38400bps| Default: 3
Power Down Save| YES|

Note: Please re-power on the sensor to take effective after set.

PROTOCOL — Serial Comm Protocol

Data Range| 00:Modbus RTU| Default: 0
Power Down Save| YES|

Note: Please re-power on the sensor to take effective after set.

PARITY — Serial Comm Parity

Data Range| 0-20:NONE1:EVEN2:ODD| Default: 0
Power Down Save| YES|

Note: Please re-power on the sensor to take effective after set.

DATABITS — Serial Comm Databits

Data Range| 11:8 databits| Default: 1
Power Down Save| YES|

Note: Please re-power on the sensor to take effective after set.

STOPBITS — Serial Comm Stopbits

Data Range| 0-10:1 stopbit1:2 stopbits| Default: 0
Power Down Save| YES|

Note: Please re-power on the sensor to take effective after set.

RESPONSEDELAY — Serial Comm Response Delay

Data Range| 0-255 for 0-2550 milliseconds, 0 for disabled| Default: 0
Power Down Save| YES|

Note : Please re-power on the sensor to take effective after set.

Note: Sensor will delay a period before response to master request command.

Example: When set to 5 and receive a request from master device, then sensor will delay 5*10ms=50ms, then response to master.

ACTIVEOUTPUTINTERVAL — Serial Comm Active Output Interval time

Data Range| 0-255 for 0-255 seconds, 0 for disabled| Default: 0
Power Down Save| YES|

Note: Please re-power on the sensor to take effective after set.
Note: Sensor will output the data actively without any master request command.
Note: Only ONE sensor should be on RS485 network, or there will be data collisionandcorrupt the data on line.
Note: Use key button to restore the serial comm parameters factory value to exit theactive output mode.

Example : When set to 5 then sensor will output the data every 5 seconds without any master request command.

Modbus Function Code

For description below, data started with 0X/0x means that it’s in HEX format

Function Code 3 Protocol Example

Master Request: AA 03 RRRR NNNN CCCC

AA 1 byte Slave Address,0-255
0x03 1 byte Function Code 3
RRRR 2 byte Starting Register Addr
NNNN 2 byte Quantity of Register to read
CCCC 2 byte CRC CHECKSUM

Slave Response: AA 03 MM VV0 VV1 VV2 VV3… CCCC

AA 1 byte Slave Address,0-255
0x03 1 byte Function Code 3
MM 1 byte Register Data Byte Count
VV0,VV1 2 byte Register Value (High8bits first)
VV2,VV3 2 byte Register Value (High8bits first)
Register Value (High8bits first)
CCCC 2 byte CRC CHECKSUM

Example: Read register 0x0200-0x0201,that is slave address and baudrate. Master Request:01 03 0200 0002 C5B3

Slave Addr. 1 byte 0x01
Function Code 1 byte 0x03
Starting RegisterAddr. 2 byte 0x0200
Quantity of Registerto read 2 byte 0x0002
Checksum 2 byte 0xC5B3

Slave Response: 01 03 04 00 01 00 03 EB F2

Slave Addr. 1 byte 0x01
Function Code 1 byte 0x03
Register Data ByteCount 1 byte 0x04
Register Value:Address 2 byte 0x00(HIGH 8 Bits)
0x01(LOW8 Bits)
Register Value:Baudrate 2 byte 0x00(HIGH 8 Bits)
0x03(LOW8 Bits)
Checksum 2 byte 0xEBF2

Function Code 4 Protocol Example

Master Request: AA 04 RRRR NNNN CCCC

AA 1 byte Slave Address,0-255
0x04 1 byte Function Code 4
RRRR 2 byte Starting Register Addr
NNNN 2 byte Quantity of Register to read
CCCC 2 byte CRC CHECKSUM

Slave Response: AA 04 MM VV0 VV1 VV2 VV3… CCCC

AA 1 byte Slave Address,0-255
0x04 1 byte Function Code 4
MM 1 byte Register Data Byte Count
VV0,VV1 2 byte Register Value (High8bits first)
VV2,VV3 2 byte Register Value (High8bits first)
Register Value (High8bits first)
CCCC 2 byte CRC CHECKSUM

Example: Read register 0x0000-0x0002,that is temperature, PH value. Master Request: 01 04 0000 0002 71CB

Slave Addr. 1 byte 0x01
Function Code 1 byte 0x04
Starting RegisterAddr. 2 byte 0x0000
Quantity of Registerto read 2 byte 0x0002
Checksum 2 byte 0x71CB

Slave Response: 01 04 04 08C3 029E 8910

Slave Addr. 1 byte 0x01
Function Code 1 byte 0x04
Register Data Byte Count 1 byte 0x04
Register Value: Temperature 2 byte 0x08(HIGH 8 Bits)

0xC3(LOW8 Bits)
Register Value: PH| 2 byte| 0x02(HIGH 8 Bits)
0x9E(LOW8 Bits)
Checksum| 2 byte| 0x8910

Temperature =(0x08256+0xC3)/100=2243/100=22.43 °C PH=(0x02256+0x9E)/100=670/100=6.70PH

Function Code 6 Protocol Example

Master Request: AA 06 RRRR VVVV CCCC

AA 1 byte Slave Address,0-255
0x06 1 byte Function Code 6
RRRR 2 byte Register Addr (High8bits first)
VVVV 2 byte Register Value (High8bits first)
CCCC 2 byte CRC CHECKSUM

Slave Response: AA 06 RRRR VVVV CCCC

AA 1 byte Slave Address,0-255
0x06 1 byte Function Code 6
RRRR 2 byte Register Addr (High8bits first)
VVVV 2 byte Register Value (High8bits first)
CCCC 2 byte CRC CHECKSUM

Example: Write Register 0x0020,that is set temperature compensation

Request: 01 06 0020 0000 8800

Slave Addr. 1 byte 0x01
Function Code 1 byte 0x06
Register Addr. 2 byte 0x0020 (High8bits first)
Register Value 2 byte 0x0000 (High8bits first)
Checksum 2 byte 0x8800

Response: 01 06 0021 0001 1800

Slave Addr. 1 byte 0x01
Function Code 1 byte 0x06
Register Addr. 2 byte 0x0020 (High8bits first)
Register Value 2 byte 0x0000 (High8bits first)
Checksum 2 byte 0x8800

Function Code 16 Protocol Example

Master Request: AA 10 RRRR NNNN MM VVVV1 VVVV2 …CCCC

AA 1 byte Slave Address,0-255
0x10 1 byte Function Code 0x10
RRRR 2 byte Starting Register Addr
NNNN 2 byte Quantity of Register to write
MM 1 byte Register Data Byte Count
VVVV1 2 byte Register Value(High8bits first)
VVVV2 2 byte Register Value(High8bits first)
Register Value(High8bits first)
CCCC 2 byte CRC CHECKSUM

Slave Response: AA 10 RRRR NNNN CCCC

AA 1 byte Slave Address,0-255
0x10 1 byte Function Code 0x10
RRRR 2 byte Starting Register Addr
NNNN 2 byte Quantity of Register to write
CCCC 2 byte CRC CHECKSUM

Example: Write Register 0x0200-0x0201,that is set slave address to 1,andbaudrateto 19200bp. Master Request:01 10 0200 0002 04 0001 0004 BACC

0x01 1 byte Slave Addr.
0x10(HEX) 1 byte Function Code 0x10
0x0200 2 byte Starting Register Addr
0x0002 2 byte Quantity of Register to write
0x04 1 byte Register Data Byte Count
0x0001 2 byte Register Value: Slave Address 1
0x0004 2 byte Register Value: Baudrate 19200bps
0xBACC 2 byte CRC CHECKSUM

Salve Response: 01 10 0200 0002 4070

0x01 1 byte Slave Addr.
0x10(HEX) 1 byte Function Code 0x10
0x0200 2 byte Starting Register Addr(High8bits first)
0x0002 2 byte Quantity of Register to write(High8bits first)
0x4070 2 byte CRC CHECKSUM

Software Configuration Utility

Software Configuration

You can use software listed below to try reading/writing the register of sensor:

https://github.com/ed-chemnitz/qmodbus/releases
http://qmodbus.sourceforge.net/

Document Version

Version Date Description Editor
V2.0 First edition
V2.1 11/18/2022 Add Note in chapter 3 Kelvin.Lee

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