Pattfield PWD750T 750W Drywall Sander Instruction Manual
- June 12, 2024
- Pattfield
Table of Contents
- Pattfield PWD750T 750W Drywall Sander
- Product Information
- Product Usage Instructions
- Safety Instructions
- Technical Data
- Product overview
- Care & Maintenance
- Declaration of conformity
- Disposal
- Pattfield PE-160KS 1200W Circular Saw
- Safety Instructions
- Product overview
- Care & Maintenance
- Technical Data
- Declaration of conformity
- Disposal
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Pattfield PWD750T 750W Drywall Sander
Product Information
- Product Name: PWD750T Drywall Sander 750 W
Technical Specifications:
- Power: 750 W
- Voltage: 220-240 V~
- Frequency: 50 Hz
- Speed: 1000 – 1800/min
- Dimensions: 214 mm (width) x 225 mm (height)
- Weight: 3.6 / 4.8 kg
- Noise Level: 95 dB(A) / Messunsicherheit K = 3 dB(A)
- Vibration Level: 4.28 m/s2 / Messunsicherheit K = 1.5 m/s2
Package Contents:
- 1x Drywall Sander
- 1x Adapter (35 mm)
- 6x Sandpaper (2×80 / 2×180 / 2×240)
Product Usage Instructions
- Place the tool on the drywall surface, ensuring that the sanding pad is in contact with the wall.
- Engage the lock button to secure the tool in place.
- Adjust the speed using the speed controller. MIN = 1000/min, MAX = 1800/min.
- Sand the surface using parallel lines, circles, or cross movements.
- Do not turn on the tool until it is connected to a suitable dust extraction system.
- For ceiling work, fix the sanding head in position.
- Never use the tool without a dust extraction system.
- Clean the sanding pad when necessary.
- Refer to the included user manual for maintenance and disposal instructions.
Thank you!
We are convinced that this tool will exceed your expectations and wish you joy
while us-ing it.
Please read this user manual completely and observe the safety instructions.
Scope of delivery
- 1x Drywall sander
- 1x Extension tube
- 1x Adapter (35 mm)
- 6x Sanding paper (2×80 / 2×180 / 2×240)
- 1x Hex key
- 1x Set of carbon brushes
If any parts are missing or damaged, please contact your HORNBACH Store.
Symbols
Please read this user manual carefully and keep it for further reference.
Warning of accident and injury to per-sons and serious damage to property.
Wear safety glasses for protection of your eyes.
Wear hearing protection for protection of your ears.
Wear dust mask for protection of your respiratory tract.
Protection Class II
Safety Instructions
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious
injury.
Save all warnings and instructions for future reference.
The term „power tool“ in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
- WORK AREA SAFETY
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
- ELECTRICAL SAFETY
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, ra-diators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for out-door use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp loca-tion is unavoidable, use a residual cur-rent device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
- PERSONAL SAFETY
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influ-ence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
- Use personal protective equipment. Al-ways wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protec-tion used for appropriate conditions will re-duce personal injuries.
- Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or bat-tery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench be-fore turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpect-ed situations.
- Dress properly. Do not wear loose cloth-ing or jewellery. Keep your hair, cloth-ing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
- If devices are provided for the connec-tion of dust extraction and collection fa-cilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
- POWER TOOL USE AND CARE
- Do not force the power tool. Use the cor-rect power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjust-ments, changing accessories, or storing power tools. Such preventive safety meas-ures reduce the risk of starting the power tool accidentally.
- Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools. Check for mis-alignment or binding of moving parts, breakage of parts and any other condi-tion that may affect the power tool’s op-eration. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for op-erations different from those intended could result in a hazardous situation.
- SERVICE
- Have your power tool serviced by a qual- ified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
ADDITONAL SAFETY INSTRUCTIONS FOR SANDERS
-
This power tool is intended to function as a sander. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
-
Operations such as grinding, wire brushing, polishing or cut off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
-
Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
-
The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
-
The outside diameter and the thick-ness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
-
Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbor hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
-
Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks. If power tool or accessory is dropped, inspect for damage or install an undam-aged accessory. After inspecting and installing an accessory, position your-self and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
-
Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. -
Hold the power tool by insulated grip-ping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a „live“ wire may make exposed metal parts of the power tool „live“ and could give the opera-tor an electric shock.
-
Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
-
Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the sur-face and pull the power tool out of your control.
-
Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
-
Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
-
Do not operate the power tool near flammable materials. Sparks could ignite these materials.
-
Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
KICKBACK AND RELATED WARNINGS
Kickback is a sudden reaction to a pinched or snagged rotating wheel or any
other accessory. Pinching or snagging causes rapid stalling of the rotating
accessory which in turn causes the uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
- Maintain a firm grip on the power tool and position your body and arm to al-low you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
- Never place your hand near the rotating accessory. Accessory may kickback over your hand.
- Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
- Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
- Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
SAFETY WARNINGS SPECIFIC FOR SANDING OPERATIONS:
- Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper ex-tending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
- Use the machine only for dry sanding. Penetration of water into the machine in-creases the risk of an electric shock.
- Pay attention that no persons are put at risk through sparking. Remove any combustible materials in the vicinity. Sparking occurs when sanding metal materials.
- Caution, fire hazard! Avoid overheating the object being sanded as well as the sander. In unfavorable conditions, e.g., when sparks emit from sanding metals, sanding debris in the dust bag, micro filter or paper sack (or in the filter sack or filter of the vacuum cleaner) can self-ignite. Particularly when mixed with remainders of varnish, poly-urethane or other chemical materials and when the sanding debris is hot after long periods of working.
- When working with the machine, always hold it firmly with both hands and pro-vide for a secure stance. The power tool is guided more secure with both hands.
- Do not touch and/or inhale harmful/toxic dust generated during sanding. All persons in the vicinity of the work area must wear appropriate personal protective equipment for protection against harmful/toxic dusts. Use the dust extraction facility and keep the work area well ventilated.
- Ensure that you have removed foreign objects such as nails and screws from the dry-wall before commencing sanding.
- Do not force sander, let the tool do the work at a reasonable speed. Overloading will occur if too much pressure is applied and the motor slows resulting in inefficient sanding and possible damage to the sander motor.
- Don’t continue to use worn, torn or heavily clogged sanding paper.
- Don’t touch the moving sanding paper.
ADDITIONAL SAFETY INSTRUCTIONS ON RISKS DUE TO VIBRATION
- The declared vibration data represents the main applications of the tool, but different uses of the tool or poor maintenance can result in different vibration data. This may significantly increase the vibration level over the total working period.
- Additional safety measure shall be taken to protect the user from effects of vibration. Maintain the tool and its accessories, keep hands warm and organize work pat-terns and periods.
Technical Data
- Nominal voltage 220-240 V~ / 50 Hz
- Rated power 750 W
- No-load speed (n0) 1000 – 1800/min
- Base plate (ø) 214 mm
- Sandpaper (ø) 225 mm
- Length (Short / Long) 140 / 170 cm
- Weight (Short / Long) 3.6 / 4.8 kg
- Protection Class / II
- Sound pressure level (LpA) 95 dB(A) / Uncertainty K = 3 dB(A)
- Sound power level (LwA) 106 dB(A) / Uncertainty K = 3 dB(A)
- Max. vibration emission (ah) 4.28 m/s2 / Uncertainty K = 1.5 m/s2
Dust collection system
Use of dust collection can reduce dust-related hazards.
To prevent personal injuries, make sure to connect a suitable vacuum cleaner
to the dust hose 7. The dust hose is capable of a twisting or 35 mm connector.
Noise & Vibration
The values given in these instructions have been measured in accordance with a
standardized measurement procedure specified in EN 60745 and can be used to
compare tools. It may be used for a preliminary assessment of exposure.
Warning! It is necessary to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time). The vibration emission during actual use can differ from the declared total value depending on the use of the tool.
Caution! Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (white finger disease).
Product overview
- Power cord
- Main handle
- Lock on button
- Speed dial
- Hinge
- Release button
- Dust hose
- Dust hose connector
- On / Off switch
- Hinge locking lever
- Extension tube
- Spring
- Brush cap
- Sanding pad
Intended use
The tool is intended for dry sanding of dry-walls, ceilings and walls, as well
as removing adhesives and loose plaster. The tool is not intended for
commercial use or for removing material containing toxic materials e.g. Asbes-
tos.
Any other use or modification to the tool is considered as improper use and
could cause considerable dangers.
Using the tool
- Place the tool on the drywall so that the complete sanding paper is in contact.
- To switch on the tool, press and hold the on / off switch 9. To lock the on / off switch in position, press the lock on button 3 while the on / off switch is pressed. Start working, while holding the tool firmly with both hands.
- Move the tool slowly over the drywall in parallel lines, circles or crosswise movements and successive passes.
- To switch off the tool, press and release the on / off switch 9.
Warning! Only switch the tool on when the sanding paper is in full contact with the workpiece and with an ap-propriate dust collection system connect-ed.
UNFOLDING
- Unfold the tool at the hinge 5. Set the bolt at the hinge, so that you can hook it into the opposite part of the hinge and the locking lever 10 snaps in tightly when closing
- Push down the hinge locking lever 10 until it clicks into place.
Pull the hinge locking lever to fold the tool for storage.
-
FIXING THE SANDING HEAD
For processing upper walls you may fixate the sanding head vertically. For this hook the spring 12 into the bolt at the tube and into the eye at the motor. -
RELEASING THE SANDING HEAD
Push down the hinge locking lever 10 until it clicks into place.
Pull the hinge locking lever to fold the tool for storage.
EXTENSION
- To use the extension tube, loosen the dust hose connector 8 and slide in the extension tube.
- Set the extension tube to the desired length by sliding it in and out (observe the max. marking).
Tighten the dust hose connector 8.
Caution! Make sure the tool is switched off and unplugged.
DUST HOSE
- Loosen the dust hose connector 8 on the tool or on the extension tube and slide in the dust hose 7.
- Tighten the dust hose connector 8 on the tool or on the extension tube and connect the hose 7 to a suitable vacu-um cleaner.
Never use the tool without a dust collection system.
-
SANDING PAPER
Align the holes in the sanding paper with the ones in the sanding pad 14 and press the sanding paper into place. -
SANDING PAD
For cleaning purposes, the sanding pad 14 can be removed using the allen key.
Re-install the sanding pad perfectly centred.
Caution! Make sure the tool is switched off and unplugged.
-
SANDING ALONG EDGES
For sanding along edges press the re-lease button and remove the protec-tive cover. When re-installing the cover insert it on the right first and then snap it in on the left side. -
SPEED SETTING
Use speed dial 4 to set the operation speed:
MIN = 1000/min – MAX = 1800/min
Caution! Re-install the cover after sanding along edges.
Grain size
Do not use the same sanding paper for differ-ent materials.
Depending on the operation purpose, choose the correct grain size from the
table below:
OPERATION GRAIN SIZE
- Removal 40 – 60
- Preparation 80 – 120
- Finish 180 – 240
Care & Maintenance
Caution! Make sure the tool is switched off and unplugged.
-
Always keep the tool clean, dry and free of oil or grease.
Wear safety glasses to protect your eyes whilst cleaning. -
For safe and proper working, always keep the machine and ventilation slots clean. Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the on/off switch. Use a soft brush to remove any accumulated dust.
-
If the body of the tool needs cleaning, wipe it with a soft damp cloth. A mild detergent can be used but nothing like alcohol, petrol or other cleaning agent.
-
Never use caustic agents to clean plastic parts.
-
Lubricate all moving parts at regular intervals.
-
Periodically check all fixings. These could become loose with time due to vibration.
Caution! If the supply cord is dam-aged, it must be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid hazard.
Brush replacement
- Warning! Make sure the tool is switched off and unplugged. Electrical work and repairs must be performed by a qualified electrician.
Brushes are consumables. Replace them in case of sparks or reduced power. Always re-place brushes in pairs.
- Remove the brush caps 13 on both sides using a slotted screw driver. Remove the worn brushes. Insert new brushes charcoal first.
- Tighten the caps carefully.
Warning! Risk of electrocution. Do not connect the tool to the mains without both caps screwed in place.
Declaration of conformity
CE We declare, that the product described in Technical Data:
750 W Drywall Sander PWD750T
manufactured for:
HORNBACH Baumarkt AG Hornbachstraße 11 76879 Bornheim / Germany
is in conformity with the following directives:
Machinery Directive 2006/42/EC
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
and in accordance to the following applicable harmonized standards:
- EN 60745-1:2009+A11:10
- EN 60745-2-3:2011+A2:13+A11+A12:14+A13:15
- EN 55014-1:2017
- EN 55014-2:2015
- EN 61000-3-2:2014
- EN 61000-3-3:2013
Andreas Back
Head of Quality Management, environment & CSR Person authorized to compile the
technical file
Bornheim, 16.03.2021
HORNBACH Baumarkt AG
Hornbachstraße 11
76879 Bornheim / Germany
Disposal
The crossed-out wheeled bin symbol requires separate disposal for waste electrical and electronic equipment (WEEE). Such equipment may contain valuable, but dangerous and hazard-ous substances. You are required by law to return these products to a designated collec-tion point for the recycling of WEEE and must not under any circumstances dispose of them as unsorted municipal waste. In this way, you can help to conserve resources and protect the environment.
In Germany, HORNBACH is obliged:
- To take back old appliances of the same type free of charge in HORNBACH stores when you purchase a new electrical or electronic appliance.
- To take back up to 3 WEEE of the same type (up to max. 25 cm edge length) free of charge in HORNBACH stores, even if you do not purchase a new appliance.
- When delivering a new electrical or electronic appliance to a private household, to collect an old appliance of the same type free of charge or to enable you to return it in your immediate vicinity.
For further details, please consult www.hornbach.com or your local authorities.
Children must not play with plastic bags and packaging material, due to the risk of injury and suffocation. Store such material safely or dispose of it in an environmentally friendly way.
Manufactured for
HORNBACH Baumarkt AG Hornbachstraße 11 76879 Bornheim / Germany
Pattfield PE-160KS 1200W Circular Saw
Thank you!
We are convinced that this tool will exceed your expectations and wish you joy
while us-ing it.
Please read this user manual completely and observe the safety instructions.
Scope of delivery
- 1x Circular saw
- 1x Saw blade / pre-installed
- 1x Parallel guide
- 1x Hex key
If any parts are missing or damaged, please contact your HORNBACH Store.
Symbols
Please read this user manual carefully and keep it for further reference.
Warning of accident and injury to per-sons and serious damage to property.
Laser Class 2! Do not stare into the beam.
Wear safety glasses for protection of your eyes.
Wear hearing protection for protection of your ears.
Wear dust mask for protection of your respiratory tract.
Do not
use the tool outdoors or in damp environments.
Protection Class II
Material: HW 24 teeth
suitable for cutting timber
Safety Instructions
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious
injury.
Save all warnings and instructions for future reference.
The term „power tool“ in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
- WORK AREA SAFETY
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
- ELECTRICAL SAFETY
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, ra-diators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for out-door use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp loca-tion is unavoidable, use a residual cur-rent device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
- PERSONAL SAFETY
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influ-ence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
- Use personal protective equipment. Al-ways wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protec-tion used for appropriate conditions will re-duce personal injuries.
- Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or bat-tery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench be-fore turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpect-ed situations.
- Dress properly. Do not wear loose cloth-ing or jewellery. Keep your hair, cloth-ing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
- If devices are provided for the connec-tion of dust extraction and collection fa-cilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
- POWER TOOL USE AND CARE
- Do not force the power tool. Use the cor-rect power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjust-ments, changing accessories, or storing power tools. Such preventive safety meas-ures reduce the risk of starting the power tool accidentally.
- Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools. Check for mis-alignment or binding of moving parts, breakage of parts and any other condi-tion that may affect the power tool’s op-eration. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for op-erations different from those intended could result in a hazardous situation.
- SERVICE
- Have your power tool serviced by a qual- ified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
MACHINE SPECIFIC SAFETY WARNINGS FOR CIRCULAR SAWS
- DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
- Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
- Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
- Never hold piece being cut in your hands or across your leg. Secure the workpiece to a stable platform. It is important to sup-port the work properly to minimize body exposure, blade binding, or loss of control.
- Hold the power tool by insulated grip-ping surfaces only, when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a ”live“ wire will also make exposed metal parts of the power tool ”live“ and could give the operator an electric shock.
- When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
- Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not match the mount-ing hardware of the saw will run eccentrically, causing loss of control.
- Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.
KICKBACK CAUSES AND RELATED WARNINGS
-
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
when the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rap-idly back toward the operator; -
if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precau-tions as given below.
- Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
- When blade is binding, or when inter-rupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
- When restarting a saw in the workpiece, centre the saw blade in the kerf and check that saw teeth are not engaged into the material. If saw blade is binding, it may walk up or kickback from the work-piece as the saw is restarted.
- Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
- Do not use dull or damaged blades. Un-sharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
- Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
- Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.
LOWER GUARD FUNCTION
- Check lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped, lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
- Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
- Lower guard may be retracted manually only for special cuts such as „plunge cuts“ and „compound cuts“. Raise lower guard by retracting handle and as soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically.
- Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
SAFETY WARNING FOR THE LASER
- Do not stare directly at the laser beam. A hazard may exist if you deliberately stare into the beam.
- The laser shall be used and maintained in accordance with the manufacturer’s in-structions.
- Never aim the beam at any person or an ob-ject other than the work piece.
- The laser beam shall not be deliberately aimed at another person and shall be pre-vented from being directed towards the eye of a person for longer than 0.25 seconds.
- Always ensure the laser beam is aimed at a sturdy work piece without reflective sur-faces, e.g wood or rough coated surfaces are acceptable. Bright shiny reflective sheet steel or similar is not suitable for laser appli-cations as the reflective surface may direct the laser beam back at the operator.
- Do not change the laser device with a differ-ent type. Repairs must be carried out by the manufacturer or an authorized agent.
- CAUTION: Use of controls or adjustments other than those specified herein may result in hazardous radiation exposure.
FOR USE OF BATTERIES
- CAUTION! Danger of explosion if batteries are incorrectly replaced. Replace only with the same or equivalent type. Observe cor-rect polarity.
- Batteries (battery pack or batteries in-stalled) shall not be exposed to excessive heat such as sunshine, fire or the like. Pro-tect from mechanical shock. Keep dry and clean. Keep away from children.
- Do not open, dismantle, shred or short-circuit batteries. Do not mix old and new batteries.
- Dispose of properly. Pay attention to environmental aspects of battery disposal. Do not dispose of in household waste.
- Refer to safety and other instructions on the battery or its packaging.
- In case of battery leakage, remove the bat-teries and clean the battery compartment thoroughly. Avoid contact with skin and eyes.
Product overview
- Power cord
- On / Off switch
- Dust extraction port
- Saw blade guard knob
- Saw blade / pre-installed
- Saw blade clamp washer
- Base plate
- Saw blade safety guard
- Auxiliary handgrip
- Safety button
- Cutting depth locking lever
- Depth protractor guide
- Laser On / Off switch
- Parallel guide slide in
- Parallel guide clamping knob
- Angle clamping knob
- Angle protractor guide
- Spindle lock pin
- Laser
- Laser battery compartment
Intended use
The tool is intended for sawing longitudinal, cross and mitre cuts in firmly
supported solid wood, plywood, plastic and lightweight nonferrous construction
materials. The tool is not intended for commercial use.
Any other use (e.g. abrasive wheels) or modification to the tool is considered
as improper use and could cause considerable dangers.
The pre-installed saw blade is intended for use with wood only!
Using the tool
- Check the correct function of the saw blade safety guard 8 using the saw blade guard knob 4.
- Connect the power plug to a suitable socket (see “Technical Data”)
- To switch on the tool, press and hold the safety button 10 and press the On / Off switch 2. After start let go the safety button.
- Start working, when the tool is at maximum speed. While holding it firmly with both hands, slowly push the tool forward through the safely fixed workpiece.
- To switch off the tool, release the On / Off switch 2.
Caution! Do not overheat the blade tips of the saw blade.
Using the laser
- To activate the laser slide the laser On / Off switch 13.
- The laser generates a visible red line on the surface of the workpiece. The tool will cut along this line.
- To deactivate the laser slide the laser On / Off switch 13 back.
Caution! Never stare directly into the laser beam and do not point it at anybody.
-
PARALLEL GUIDE
Slide the parallel guide into the parallel guide slide in 14. -
Set the desired distance and tighten the parallel guide clamping knob 15.
Caution! Make sure the tool is switched off and unplugged.
-
CUTTING DEPTH
Pull the cutting depth locking lever 11 upwards. -
Set the desired cutting depth and press down the cutting depth locking lever 11 to secure it.
Caution! Make sure the tool is switched off and unplugged.
MITRE CUTS
- Open the angle clamping knob 16.
- Set the desired angle and tighten the angle clamping knob 16 securely.
Caution! Make sure the tool is switched off and unplugged.
SAW BLADE REPLACEMENT
- Press the spindle lock pin 18 and loos-en the saw blade clamp washers 6 with the hex key anti-clockwise.
- Open the saw blade safety guard 8 pushing the saw blade guard knob 4 clockwise and remove the saw blade 5. Make sure to keep the inner washer at its place.
- Place a new saw blade upon the inner washer (printed side pointing outward) and close the saw blade safety guard 8.
- Press the spindle lock pin 18 again and tighten the saw blade clamp washers 6 with the hex key.
Caution! Make sure the tool is switched off and unplugged and wear
protective gloves.
Caution! Observe that the rotation direction of the saw blade corresponds
with the tool.
Caution! The mounting flange of the big washer must point outwards.
LASER BATTERY REPLACEMENT
- Open the laser battery compartment 20 with a cross-head screwdriver.
- Insert two button cells as indicated. Afterwards close the laser battery compartment 20 with a cross-head screwdriver. Caution! Make sure the tool is switched off and unplugged.
Noise & Vibration
The declared vibration total value and the de-clared noise emission values
have been meas-ured in accordance with a standard test meth-od (EN 62841-1 &
EN 62841-2-5) and may be used for comparing one tool with another. The
declared vibration total value may also be used in a preliminary assessment of
exposure.
Caution! The vibration and noise emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used, in particular, what kind of work piece is machined.
It is necessary to identify safety measures to protect the operator that are
based on an estimation of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as the times when the tool is
switched off and when it is running idle in addition to the trigger time)
Try to minimize the impact of vibration and noise. Exemplary measures to
reduce vibra-tion exposure include wearing gloves while using the tool,
limiting working time, and using accessories in good condition.
Residual risks
Even if you are operating this product in accordance with all the safety
require-ments, potential risks of injury and dam-age remain. The following
dangers can arise in connection with the structure and design of this product:
- Injuries and damage to property due to bro-ken application tools or the sudden impact of hidden objects during use.
- Danger of injury and property damage caused by flying objects.
Dust collection system
Use of dust collection can reduce dust-related hazards.
To prevent personal injuries, make sure to connect a suitable vacuum cleaner
to the dust extraction port 3. The port is capable of a con-nector of 35 mm.
Care & Maintenance
Caution! Make sure the tool is switched off and unplugged.
-
Always keep the tool clean, dry and free of oil or grease.
-
Wear safety glasses to protect your eyes whilst cleaning.
For safe and proper working, always keep the machine and ventilation slots clean. -
Regularly check to see if any dust or foreign matter has entered the grills near the mo-tor and around the on/off switch. Use a soft brush to remove any accumulated dust.
If the body of the tool needs cleaning, wipe it with a soft damp cloth. A mild detergent can be used but nothing like alcohol, petrol or other cleaning agent.- Never use caustic agents to clean plastic parts.
- Lubricate all moving parts at regular intervals.
- Periodically clean the laser generator from sawdust.
- Periodically check all fixings. These could become loose with time due to vibration.
Caution! If the supply cord is dam-aged, it must be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid hazard.
Technical Data
- Nominal voltage 230-240 V / ~50 Hz
- Rated power 1200 W
- No-load speed (n0) 5000/min
- Weight 3.7 kg
- Blade 160 mm x 20 mm x 24 T
- Max. cutting depth (Wood) 90° = 55 mm / 45° = 35 mm
- Bevel degree 0 – 45°
- Protection Class / II
- Laser class 2 (Max. rad. 1 mW, 650 nm)
- Sound pressure level (LpA) 96.5 dB(A) / Uncertainty K = 3.0 dB(A)
- Sound power level (LWA) 107.5 dB(A) / Uncertainty K = 3.0 dB(A)
- Max. vibration emission (ahw)
main handle 3.562 m/s2 / Uncertainty K = 1.500 m/s2
aux handle 4.060 m/s2 / Uncertainty K = 1.500 m/s
The values given are valid for nominal voltages U of 230 V. For lower voltage
and models for specific countries, these values may vary.
Please observe the article number on the type plate of the tool. The trade
names of the individual tool may vary.
Declaration of conformity
CE We declare, that the product described in Technical Data:
1200 W Circular saw PE-160KS
manufactured for:
HORNBACH Baumarkt AG Hornbachstraße 11 76879 Bornheim / Germany
is in conformity with the following directives:
Machinery Directive 2006/42/EC
EMC Directive 2014/30/EU
and in accordance to the following applicable harmonized standards:
- EN 60745-1:2009+A11:10
- EN 60745-2-3:2011+A2:13+A11+A12:14+A13:15
- EN 55014-1:2017
- EN 55014-2:2015
- EN 61000-3-2:2014
- EN 61000-3-3:2013
Andreas Back
Head of Quality Management, environment & CSR Person authorized to compile the
technical file
Bornheim, 16.03.2021
HORNBACH Baumarkt AG
Hornbachstraße 11
76879 Bornheim / Germany
Disposal
The crossed-out wheeled bin symbol requires separate disposal for waste electrical and electronic equipment (WEEE). Such equipment may contain valuable, but dangerous and hazard-ous substances. You are required by law to return these products to a designated collec-tion point for the recycling of WEEE and must not under any circumstances dispose of them as unsorted municipal waste. In this way, you can help to conserve resources and protect the environment.
In Germany, HORNBACH is obliged:
- To take back old appliances of the same type free of charge in HORNBACH stores when you purchase a new electrical or electronic appliance.
- To take back up to 3 WEEE of the same type (up to max. 25 cm edge length) free of charge in HORNBACH stores, even if you do not purchase a new appliance.
- When delivering a new electrical or electronic appliance to a private household, to collect an old appliance of the same type free of charge or to enable you to return it in your immediate vicinity.
For further details, please consult www.hornbach.com or your local authorities.
Children must not play with plastic bags and packaging material, due to the risk of injury and suffocation. Store such material safely or dispose of it in an environmentally friendly way.
Manufactured for
HORNBACH Baumarkt AG Hornbachstraße 11 76879 Bornheim / Germany
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>