CleanSpace Ultra Half Face Mask Instruction Manual
- June 12, 2024
- CleanSpace
Table of Contents
Ultra Half Face Mask
Product Information
The CleanSpaceTM Respirator is a part of a system that helps
protect against certain airborne contaminants. It is designed to
provide respiratory protection and prevent overexposure to harmful
substances. The respirator features an internal lithium-ion battery
pack and is not intrinsically safe, meaning it should not be used
in flammable or explosive atmospheres.
For proper use of the CleanSpaceTM Respirator, it is important
to read and understand the entirety of the user instructions
provided. These instructions should be read in conjunction with the
appropriate CleanSpaceTM filter and accessories instructions, as
well as any relevant national standards.
Product Usage Instructions
-
Before using the CleanSpaceTM Respirator, ensure that you have
read and understood the user instructions and warnings. -
If you have any questions or need assistance with the system,
contact CleanSpace Customer Service at +612 8436 4000 or via email
at support@cleanspacetechnology.com. -
Do not use the CleanSpaceTM Respirator in flammable or
explosive atmospheres, as this may result in injury or death. -
If the Filter Change Alert is triggered (2 beeps, repeated
every second, red Filter Alarm Light flashes), it means that the
filter has exceeded its service limits and should be changed
immediately. Using an expired filter can lead to overexposure to
contaminants and sickness. -
If the Low Battery Alarm is triggered (3 beeps, repeated every
second, green Battery Indicator Light flashes), leave the
contaminated area immediately and recharge the battery. Continuing
to operate the respirator after the Low Battery Alarm may result in
overexposure to contaminants and sickness. -
Always use and maintain the internal lithium-ion battery packs
correctly. Failure to do so can result in fire, explosion, or
adversely affect respirator performance, leading to injury,
sickness, or death. -
Only charge the battery in non-hazardous areas. Move out of the
hazardous area before charging. -
Use the provided unique charger to charge the CleanSpaceTM
Respirator. Do not attempt to charge it with any other
charger. -
Do not clean the filter with compressed air or a brush. HEPA
filters are easily damaged by compressed air or brushing. Misuse of
the CleanSpaceTM Respirators by cleaning the filter may result in
overexposure to contaminants and sickness. -
Do not immerse the device in water or use, charge, or store it
outside the recommended temperature limits.
Following these usage instructions will help ensure proper and
safe use of the CleanSpaceTM Respirator.
1. Contents
1. Contents ………………………………………………………………………………………………………………………………………………………2 2.
Foreword ……………………………………………………………………………………………………………………………………………………..3 3.
Warnings & Limitations…………………………………………………………………………………………………………………………………..3
3.1. List of Warnings Within These User Instructions
………………………………………………………………………………………………………. 3 3.2.
Limitations…………………………………………………………………………………………………………………………………………………………. 4 3.3.
NIOSH Approval, Cautions and Limitations
…………………………………………………………………………………………………………… 5 3.4. S Special or Critical User
Instructions …………………………………………………………………………………………………………………… 6 3.5. Respirator
Program Management …………………………………………………………………………………………………………………………. 6 4. System
Description ………………………………………………………………………………………………………………………………………..6 4.1. System
Components ……………………………………………………………………………………………………………………………………………. 7 4.2.
Controls and Indicators………………………………………………………………………………………………………………………………………… 8
4.3. Alarms ………………………………………………………………………………………………………………………………………………………………. 9
4.4. Battery ……………………………………………………………………………………………………………………………………………………………. 10
4.5. Filters………………………………………………………………………………………………………………………………………………………………. 12
4.6. Accessories ………………………………………………………………………………………………………………………………………………………. 13
5. Before Donning the CleanSpace PAPR
……………………………………………………………………………………………………………. 14 5.1. Respirator Fit
……………………………………………………………………………………………………………………………………………………. 14 5.2. Pre-Use
Inspection …………………………………………………………………………………………………………………………………………….. 17 5.3.
Recalibration ……………………………………………………………………………………………………………………………………………………. 18
5.4. Flow Test …………………………………………………………………………………………………………………………………………………………. 18
6. Donning the Half Mask CleanSpace PAPR
……………………………………………………………………………………………………….. 19 Step 1 Fit a Neck Support to
the Power Unit ……………………………………………………………………………………………………………………… 19 Step 2 Fit a
Cleanspace Half Mask to the Power Unit
…………………………………………………………………………………………………………. 19 Step 3 Fit a Harness to the
Power Unit …………………………………………………………………………………………………………………………….. 19 Step 4 Turn
the Power Unit to Standby Mode …………………………………………………………………………………………………………………….
20 Step 5 Don the
Respirator………………………………………………………………………………………………………………………………………………. 20 Step 6
Adjust the Respirator …………………………………………………………………………………………………………………………………………… 21
Step 7 Complete Seal
Check……………………………………………………………………………………………………………………………………………. 21 7. Donning the
Full-Face Mask CleanSpace PAPR………………………………………………………………………………………………….22 Step 1
Fit a Neck Support to the Power Unit
……………………………………………………………………………………………………………………… 22 Step 2 Don the Full-Face
Mask………………………………………………………………………………………………………………………………………… 23 Step 3 Complete
Seal Check……………………………………………………………………………………………………………………………………………. 24 Step 4
Turn the Power Unit to Standby Mode
……………………………………………………………………………………………………………………. 24 Step 5 Don the
Respirator………………………………………………………………………………………………………………………………………………. 24 Step 6
Adjust the Respirator …………………………………………………………………………………………………………………………………………… 25
2
8. The Contaminated Area ………………………………………………………………………………………………………………………………..
25 8.1. Human Factor
Considerations……………………………………………………………………………………………………………………………… 25 8.2.
Entering and Exiting the Contaminated Area
…………………………………………………………………………………………………………. 26
9. Care and Cleaning ……………………………………………………………………………………………………………………………………….. 27
9.1. Cleaning ………………………………………………………………………………………………………………………………………………………….. 27
9.2. Storage……………………………………………………………………………………………………………………………………………………………. 29
9.3. Recalibration …………………………………………………………………………………………………………………………………………………….
29
10. Specifications & Warranty
……………………………………………………………………………………………………………………………. 30 10.1.
Specifications……………………………………………………………………………………………………………………………………………………. 30
10.2. Product Warranty………………………………………………………………………………………………………………………………………………
31
Important: Before use, the wearer must read and understand the entirety of
these user instructions. Read these instructions in conjunction with the
appropriate CleanSpaceTM filter and accessories instructions and any relevant
national
standards. WARNING
This product is part of a system that helps protect against certain airborne
contaminants. Misuse may result in sickness. For proper use, consult an
Occupational Health Specialist, these user instructions or contact CleanSpace
Technology Customer Support on sales@cleanspacetechnology.com or the website:
cleanspacetechology.com/welcome/
2. Foreword
Read all instructions and warnings before using this device. If you have
questions regarding this system contact CleanSpace Customer Service on +612
8436 4000 or e-mail support@cleanspacetechnology.com.
3. Warnings & Limitations
3.1. LIST OF WARNINGS WITHIN THESE USER INSTRUCTIONS
This product is part of a system that helps protect against certain airborne
contaminants. Misuse may result in sickness. For proper use, consult an
Occupational Health Specialist, these user instructions or contact CleanSpace
Technology Customer Support on sales@cleanspacetechnology.com or the website:
cleanspacetechology.com/welcome/
Properly selected, used and maintained respirators help to protect against
certain airborne contaminants. It is essential to follow all instructions and
government regulations on the use of this product, including wearing the
complete respirator system during all times of exposure, in order for the
product to help protect the wearer. Misuse of respirators may result in
overexposure to contaminants and lead to sickness. For proper use, consult an
Occupational Health Specialist, these user instructions or contact CleanSpace
Technology Customer
Support on sales@cleanspacetechnology.com or the website:
cleanspacetechology.com/welcome/ If the Filter Change Alert is triggered (2
beeps, repeated every second, red Filter Alarm Light flashes), the filter has
exceeded service limits and should be changed. Using a filter that has
exceeded service limits can cause the flow to fall below the minimum design
flow, which
may result in overexposure to contaminants and lead to sickness. If the Low
Battery Alarm is triggered (3 beeps, repeated every second, green Battery
Indicator Light flashes), leave the contaminated area
immediately and re-charge the battery. Operating the respirator after the Low
Battery Alarm has triggered can cause the flow to fall below the minimum
design flow, which may result in overexposure to contaminants and lead to
sickness.
Always correctly use and maintain the internal lithium-ion battery packs.
Failure to do so may result in fire or explosion or could adversely affect
respirator performance and result in injury, sickness or death. Do not charge
the on-board battery with unapproved chargers, in
3
enclosed cabinets without ventilation, near flammable liquids or gases, or
near sources of high heat. Do not immerse the device in water. Do not use,
charge or store the device outside the recommended temperature limits.
CleanSpace ULTRA is not intrinsically safe. Do not use in flammable or
explosive atmospheres. Doing so may result in injury or death.
In the extremely rare circumstance that the battery is damaged and electrolyte
comes in contact with eyes, flush with water immediately and seek urgent
medical attention.
The battery shall only be charged in non-hazardous areas. Move out of the
hazardous area before charging.
CleanSpace Respirators use a unique charger. Do not attempt to charge your
CleanSpace Respirator with any other charger.
Do not use compressed air or a brush to clean the filter! HEPA filters are
very easily damaged by the use of compressed air or by brushing. Misuse of
CleanSpace Respirators by cleaning the filter may result in overexposure to
contaminants and lead to sickness.
Use only NIOSH-approved CleanSpace filters. If used with other filters
CleanSpace Respirators are not NIOSH approved. Use of other filters may result
in overexposure to contaminants and lead to sickness.
It is essential that the correct filter type is selected for the chosen
application.
No Half Mask or Full-Face Mask PAPR can fully protect you if you are not clean
shaven. CleanSpace Respirators are not suitable for users with facial hair.
If a satisfactory quantitative fit factor or passing qualitative test cannot
be achieved with any of the masks, the CleanSpace Respirator must not be used.
A satisfactory quantitative fit factor for a tight-fitting half mask under
Power Off conditions is 100. A satisfactory quantitative fit factor for a
tight-fitting full-face mask under Power Off conditions is 500.
You must recalibrate the internal pressure sensor any time that your
CleanSpace Respirator is exposed to changes in temperature of more than 36°F
(20°C). It is best practice to also re-calibrate if the unit has been in
storage, particularly if the storage temperature is not known.
If a satisfactory seal check cannot be achieved, do not enter the contaminated
area.
Be sure to remove the Seal Check Cap before entering the contaminated area.
The cap blocks the exhalation valve, making it more difficult for your exhaled
air to be expelled from the mask. Failure to remove the cap will lead to
increased levels of rebreathed Carbon
Dioxide and may result in headache or dizziness. Never leave the cap in place
for more than 2 minutes!
If you cannot adjust the full-face mask to avoid your hairline, the mask is
not suitable for you and must not be worn. Do not remove the respirator until
you have vacated the contaminated area. If you have an acute and spontaneous
health episode (i.e. experiencing dizziness) and believe removing the
respirator while you leave the contaminated area may help, remove the
respirator with
caution.
Never dry the mask or exhalation valve with a cloth that may leave behind
lint. Lint contamination of the exhalation valve may cause it to leak,
resulting in overexposure to contaminants and lead to sickness.
The CleanSpace ULTRA Power Unit contains a battery, sensitive electronics and
a motor. NEVER immerse it in water.
3.2. LIMITATIONS
Use this respirator strictly in accordance with the information contained in
these user instructions. Never modify or alter this product.
· Do not remove the respirator until you have left the contaminated area,
unless you have immediate and sudden health reasons to do so (for example you
are experiencing dizziness and believe removing the respirator while you leave
the contaminated area may help).
· Only suitable for use by clean-shaven personnel. Facial hair under the seal
reduces protection and is not permitted. · This respirator, when used with the
half mask does not protect your eyes. In conditions that may damage or
irritate
eyes, use protective eyewear. · Only use your respirator with the parts and
accessories listed on the Approval Label. · Do not use the respirator unless
it is powered and running normally.
4
· Do not use the respirator while it is being charged. · Do not use in
airborne contaminant concentrations above those specified in your national
regulations. · Do not use for respiratory protection against unknown
atmospheric contaminants or when concentrations of
contaminants are unknown or immediately dangerous to life or health (IDLH). ·
Do not use in oxygen deficient or oxygen enriched atmospheres. Do not use in
flammable or explosive
environments. · Only for use by trained personnel. · Filters need to be
changed regularly. The frequency of change depends on use and the
concentration of
contaminants in the atmosphere. · Do not use for escape purposes. National
regulations may impose specific limitations on the use of filters depending
on the filter class and the facemask used. · If the respirator has been used
in an area that has caused it to become contaminated with a substance
requiring
special decontamination procedures it should be placed in a suitable container
and sealed until it can be decontaminated. · Do not disassemble the respirator
case. There are no user serviceable parts inside. · Failure to follow all
instructions on the use of this product, and/or failure to use the respirator
during times of exposure, may lead to adverse effects on the wearer’s health
and may render the warranty void.
Immediate Evacuation
Leave the contaminated area immediately if any of the following occurs. · The
respirator warning lights and/or sounds activate for the Low Battery Alarm or
the Filter Change Alert. · Any part of the respirator is damaged. · Airflow
into the mask decreases or stops. · Breathing becomes difficult or increased
resistance occurs. · You feel dizzy or your airway is irritated. · You can
taste or smell contaminants.
Operating Conditions
Your respirator is suitable for use in the following atmospheric conditions. ·
Temperature: 14°F to 113°F (-10°C to 45°C). · Relative humidity: 0 to 90% non-
condensing.
The respirator will stop functioning if its internal temperature rises above
140°F (60°C) or falls below 14°F (-10°C).
WARNING This product is part of a system that helps protect against certain
airborne contaminants. Misuse may result
in sickness. For proper use, consult an Occupational Health Specialist, these
user instructions or contact CleanSpace Technology Customer Support on
sales@cleanspacetechnology.com or the website:
cleanspacetechology.com/welcome/
3.3. NIOSH APPROVAL, CAUTIONS AND LIMITATIONS NIOSH Approval
CleanSpace ULTRA is a NIOSH-approved respirator system. Refer to these User
Instructions and to the NIOSH approval label provided with each CleanSpace
ULTRA for a listing of components that can be used to form a NIOSH-approved
respirator.
NIOSH Cautions and Limitations
A – Not for use in atmospheres containing less than 19.5 percent oxygen. B –
Not for use in atmospheres immediately dangerous to life or health. C – Do not
exceed maximum use concentrations established by regulatory standards.
5
F – Do not use powered air-purifying respirators if airflow is less than four
cfm (115 lpm) for tight fitting facepieces or six cfm (170 lpm) for hoods
and/or helmets.
I – Contains electrical parts that may cause an ignition in flammable or
explosive atmospheres. J – Failure to properly use and maintain this product
could result in injury or death. L – Follow the manufacturer’s User’s
Instructions for changing cartridges, canister and/or filters. M – All
approved respirators shall be selected, fitted, used, and maintained in
accordance with MSHA, OSHA, and other
applicable regulations. N – Never substitute, modify, add, or omit parts. Use
only exact replacement parts in the configuration as specified by the
manufacturer. O – Refer to User’s Instructions, and/or maintenance manuals for
information on use and maintenance of these respirators. P – NIOSH does not
evaluate respirators for use as surgical masks. S – Special or critical User’s
Instructions and/or specific use limitations apply. Refer to User’s
Instructions before donning.
3.4. S SPECIAL OR CRITICAL USER INSTRUCTIONS
This respirator contains a system for synchronizing with your breathing and
regulating mask pressure. This system requires recalibration whenever it
experiences a change in temperature of more than 36°F (20°C). It is best
practice to also re-calibrate if the unit has been in storage, particularly if
the storage temperature is not known. For the most accurate battery charge
indication, the respirator must be plugged into its charger. To be sure it is
fully charged, plug into the charger and wait for all three (3) Battery
Indicator Lights to light solidly without flashing. If the 3rd Battery
Indicator Light is flashing rapidly, the battery is 95% charged.
3.5. RESPIRATOR PROGRAM MANAGEMENT
Occupational use of respirators must be in compliance with applicable health
and safety standards. Before occupational use of this respirator, a written
respiratory protection program must be implemented meeting all the local
government requirements. In the United States, employers must comply with OSHA
29 CFR 1910.134 which includes medical evaluation, training, and fit testing.
Employers must also meet the requirements of Standard Practice for Respiratory
Protection ASTM F3387 and any applicable OSHA substance specific standards.
For additional information on this contact OSHA at www.OSHA.gov. In Canada,
CSA standard Z94.4 requirements and/or the requirements of the applicable
jurisdiction must be met. Contact an industrial hygienist or CleanSpace
Technical Service with questions concerning the applicability of the
respirator to your job requirements.
4. System Description
CleanSpace ULTRATM (“ULTRA”) is a complete NIOSH approved respiratory
protection system (“respirator”). When used in accordance with its NIOSH
approval, the respirator helps reduce exposure to certain particulates.
CleanSpace ULTRA does not provide protection against vapors or gases. See
NIOSH Cautions and Limitations and the Approval Labels for CleanSpace ULTRA
for additional information on approvals. CleanSpace ULTRA is a Powered Air
Purifying Respirator (PAPR) which means that it filters ambient air and
delivers it to the wearer using a fan. The fan produces enough flow to ensure
that the pressure inside the mask is positive, which helps to provide a high
level of protection to the user. CleanSpace Respirators are breath responsive,
which means that they provide more flow during inhalation and less flow during
exhalation whilst maintaining positive pressure in the mask. The components
approved for use in the CleanSpace ULTRA respiratory system are shown below in
Section 4.1.
WARNING Properly selected, used and maintained respirators help to protect
against certain airborne contaminants. It
is essential to follow all instructions and government regulations on the use
of this product, including wearing the complete respirator system during all
times of exposure, in order for the product to help protect
the wearer. Misuse of respirators may result in overexposure to contaminants
and lead to sickness. For proper use, consult an Occupational Health
Specialist, these user instructions or contact CleanSpace Technology Customer
Support on sales@cleanspacetechnology.com or the website:
cleanspacetechology.com/welcome/
6
4.1. SYSTEM COMPONENTS
7
Throughout this manual reference is made to various commonly used components
and features of the respirator. Familiarize yourself with these parts before
reading the rest of the manual.
A. Mask AirClip B. Mask Release Button C. Power Unit AirClip D. Bellow E.
Adjust Button F. Filter Latch Button
A. Fit Test Port B. Exhalation Valve C. Rain Cover D. Sensing Ball Port
4.2. CONTROLS AND INDICATORS
A keypad is located on the top side of the Power Unit. It contains all
controls and indications, including a Flow Test Button (A), three (3) Battery
Indicator Lights (B), a Power Button (C), a Filter Alarm Light (D) and an On
Light (E).
8
Power Button
The Power Button (C) is used to switch the operating mode. There are three (3)
operating modes. i) Off Mode is when the green Battery Indicator Light(s) (B)
are off, the motor is not running, and there is no airflow to the mask.
CleanSpace Respirators automatically switch into Off Mode three (3) minutes
after the respirator has been removed from the user’s face and the sensors
detect that there is no breathing. Note: The Power Button cannot be used to
switch a CleanSpace Respirator to Off Mode. ii) Standby Mode is when the green
Battery Indicator Light(s) are on, the motor is not running, and there is no
airflow to the mask. If the CleanSpace Respirator is in Off Mode, it will
switch to Standby Mode when the Power Button is pressed once. The CleanSpace
Respirator will automatically switch to Standby Mode within ten (10) seconds
of the user doffing the respirator. iii) On Mode is when the green Battery
Indicator Light(s) and the blue On Light (E) are on, the motor is running, and
there is powered airflow to the mask. If the CleanSpace Respirator is in
Standby Mode, it will switch to On Mode when breathing is detected, or when
the Power Button is pressed once.
Automatic mode switching The CleanSpace Respirator switches to On Mode when in
Standby Mode and breathing is detected. The CleanSpace Respirator can only
switch to On Mode from Standby Mode. To conserve battery life when not being
worn, CleanSpace Respirators are designed to automatically switch from On Mode
to Standby Mode after ten seconds with no breathing detected, and then to Off
Mode after three (3) minutes in Standby Mode.
Battery Indicator Lights
CleanSpace Respirators are equipped with a battery charge indicator comprised
of three (3) Battery Indicator Lights. The battery is fully charged when the
charger is connected to the Power Unit and all three (3) lights are solid
green. A fully charged Power Unit has a minimum of four (4) hours operating
time. CleanSpace Respirators should be fully charged before use. A CleanSpace
Respirator will operate with one (1), two (2), or three (3) green Battery
Indicator Lights illuminated. When a single Battery Indicator Light is
flashing, the Power Unit has less than 20% of battery charge remaining and the
user should exit the contaminated area and recharge the battery. For
approximate operating times, refer to Section 4.4.
Flow Test Button
The Flow Test measures the rate of flow produced by the CleanSpace Respirator
to ensure it can deliver a minimum design flow of 115 liters per minute
(l/min). When CleanSpace Respirators are in Standby Mode (not On Mode),
pressing the Flow Test Button (A) initiates the Flow Test. This lasts about 5
seconds. Refer to Section 5.4 for instructions on running the flow test.
4.3. ALARMS
Filter Change Alert
The Filter Change Alert is triggered when the filter exceeds service limits
and needs to be changed. The Filter Change Alert consists of two (2) beeps,
repeated once per second, and the red Filter Alarm Light (D) will flash. The
Filter Change Alert can be muted by pressing the Power Button once. Unless the
filter is changed, the alert will resume when the respirator is next switched
to Standby Mode or doffed. If the Filter Change Alert is triggered, the filter
has exceeded service limits and should be changed.
WARNING If the Filter Change Alert is triggered (2 beeps, repeated every
second, red Filter Alarm Light flashes), the filter has exceeded service
limits and should be changed. Using a filter that has exceeded service limits
can cause the flow to fall below the minimum design flow, which may result in
overexposure to contaminants
and lead to sickness.
9
Low Battery Alarm
The Low Battery Alarm is triggered when the battery charge decreases below the
level at which it may be able to supply the minimum design flow of 115 l/min.
The Low Battery Alarm consists of three (3) beeps, repeated once per second
and a single green Battery Indicator Light will flash. If the Low Battery
Alarm is triggered, you must leave the contaminated area IMMEDIATELY and
recharge the battery. The Low Battery Alarm cannot be muted.
WARNING If the Low Battery Alarm is triggered (3 beeps, repeated every second,
green Battery Indicator Light flashes), leave the contaminated area
immediately and re-charge the battery. Operating the respirator after the Low
Battery Alarm has triggered can cause the flow to fall below the minimum
design flow, which may result in
overexposure to contaminants and lead to sickness.
4.4. BATTERY
CleanSpace Respirators have an internal lithium ion (Li-ion) polymer battery.
Lithium ion (Li-ion) batteries have the highest energy density of all battery
types and are widely used in portable electronic devices. The commonly
available Li-ion polymer batteries are packaged in a soft polymer film. The
soft packaging allows the cells to expand under extreme heat, making the
battery safer in fault conditions. CleanSpace Respirators use quality Li-ion
polymer batteries and are designed to be viable over a minimum of 500 complete
charge and discharge cycles while still maintaining at least 70% of their
specified full capacity.
Battery Precautions
The following precautions must be followed during use: · Avoid mechanical
shocks or impacts from any sharp or hard objects. · Do not use the respirator
if there are any signs of severe mechanical damage. · Do not use or place the
respirator in extreme heat, such as in direct sunlight, near heat sources,
etc. The battery will be damaged if its temperature rises above 158°F (70°C).
The respirator will stop functioning if its internal temperature rises above
140°F (60°C) or falls below 14°F (-10°C). · Do not dispose of the respirator
in a fire. · Do not use the respirator in heavy rain or allow it to get wet or
immersed in liquid. · Do not disassemble the Power Unit case. Disassembly will
void the Manufacturer’s Warranty. There are no user serviceable parts inside.
WARNING Always correctly use and maintain the internal lithium-ion battery
packs. Failure to do so may result in fire or explosion or could adversely
affect respirator performance and result in injury, sickness or death. Do not
charge the on-board battery with unapproved chargers, in enclosed cabinets
without ventilation, near flammable liquids or gases, or near sources of high
heat. Do not immerse the device in water. Do not use, charge or store the
device outside the recommended temperature limits.
WARNING CleanSpace ULTRA is not intrinsically safe. Do not use in flammable or
explosive atmospheres. Doing so may
result in injury or death.
WARNING In the extremely rare circumstance that the battery is damaged and
electrolyte comes in contact with eyes,
flush with water immediately and seek urgent medical attention.
10
Assessing the Level of Charge
The level of battery charge of the respirator can be estimated using the three
(3) green Battery Indicator Lights on the keypad. The battery percentage and
the approximate operating time of the respirator when it is NOT on charge are
shown in the table below.
Battery Indicator Lights
Charge
Approximate Operating Time*
80 100%
6 8 hours
50 80%
4 6 hours
20 50%
2 4 hours
Flashing
5 20%
< 2 hours
Flashing + Low Battery Alarm
< 5%
< 15 minutes (Leave contaminated area immediately)
*Operating time is strongly affected by filter type, filter loading, mask seal, work rate, altitude, and other factors. The
operating times quoted above are average durations at moderate work rates at sea level. Actual operating times may vary
widely from the quoted average durations.
Important: To ensure the battery is 100% charged, plug in the charger and wait until all three (3) green Battery Indicator Lights turn on solidly without flashing.
Charging the Battery
The battery can only be charged at temperatures between 32°F -95°F (0°C and
35°C), should not be charged in electromagnetic environments (such as near
welding machines) and should not be worn while being charged. To charge the
battery.
· Turn the Power Unit upside down and locate the charging port.
· Ensure the charger is plugged into a power source and then insert the
charger connector into the charging port.
· The green Battery Indicator Lights on the keypad should light up and be
flashing as the Power Unit charges.
· If none of the indicators are flashing, the unit is not charging. Check the
charger is connected securely at both ends. If the Power Unit is still not
charging, contact CleanSpace Customer Service.
· Charging is complete when the Power Unit shows three (3) green solid Battery
Indicator Lights. If the third green indicator light is flashing rapidly,
charging is 95% complete.
· When the Power Unit is fully charged, disconnect the charger cable from the charging port.
WARNING The battery shall only be charged in non-hazardous areas. Move out of the hazardous area before charging.
WARNING CleanSpace Respirators use a unique charger. Do not attempt to charge
your CleanSpace Respirator with
any other charger.
11
4.5. FILTERS Filter Precautions
The following precautions must be followed during use: · Always change the
filter outside of the contaminated area and with the respirator doffed. ·
CleanSpace filter media cannot be cleaned. Cleaning the filter media may cause
damage. The filter media is contained within a filter case. The filter case
may be wiped with a dry cloth free of chemicals. · Used filters should be
disposed of responsibly and treated as non-recyclable hazardous waste
(dependent on the contaminant being filtered). · Change the filter if it is
damaged or there is suspected damage. · Filters should be changed regularly.
The frequency of filter replacement depends on several factors: period of use,
concentration of airborne contaminants, exertion levels and workplace
protocols where hazards present a risk for cross contamination (e.g.
biohazards or asbestos).
WARNING Do not use compressed air or a brush to clean the filter! HEPA filters
are very easily damaged by the use of
compressed air or by brushing. Misuse of CleanSpace Respirators by cleaning
the filter may result in overexposure to contaminants and lead to sickness.
WARNING Use only NIOSH-approved CleanSpace filters. If used with other filters
CleanSpace Respirators are not NIOSH
approved. Use of other filters may result in overexposure to contaminants and
lead to sickness.
WARNING It is essential that the correct filter type is selected for the
chosen application.
Changing the Filter
Change the filter when · The Filter Change Alert triggers audible (2 beeps
per second) and visual (red Filter Alarm Light flashes). · The Flow Test
indicates that the respirator is not able to produce the minimum design flow
of 115 l/min. · The filter has been exposed to water or other liquids. · The
outside of the filter case is soiled. · There is any sign of damage or
suspected damage to the filter. · The filter reaches its expiry date. The
expiry date is marked on the filter label. · There are signs of dust or
contaminants on the inside surface of the filter.
A CleanSpace Respirator with a clean filter will run for much longer than one
with a filter that contains dust contaminants. To maximize your work time
between battery charges, change the filter often in high dust environments. To
remove a used filter, simply press down on both Filter Latch Buttons (see
Section 4.1) and the filter will be released. To install a new filter, align
the filter so that the `CleanSpace’ text faces up (in the same direction as
the keypad) and push the filter towards the Power Unit until you hear a click.
The filter should be seated securely in place.
12
4.6. ACCESSORIES Blower Cover (PAF-0058)
The CleanSpace Blower Cover is an optional accessory used to cover the Power
Unit and remove coarse particulates. It may be useful in high dust
environments to enhance the life of the particulate filter, as coarse
particles are removed before the particulate filter. As shown in the images
below, the cover should be donned after fitting a neck support (if required)
but before attaching a CleanSpace full face mask to the Power Unit (i.e.
between Step 1 and Step 2 of Section 7). The Blower Cover can be removed
whilst the respirator is still being donned by tearing it along the seam. This
is useful in situations where the cover has been used in more hazardous
environments (e.g. asbestos, silica), as it allows it to be dispos ed of
responsibly whilst maintaining the respiratory protection of the user.
13
5. Before Donning the CleanSpace PAPR
5.1. RESPIRATOR FIT Mask Fitting
Before using your respirator, you must determine the right mask for your face
and know how to adjust the system to achieve a good fit. It is vital that your
mask is the right size for your face and fits properly. Mask fit must be
confirmed with a fit test performed by a specialist / designated mask fitter
(see the Fit Testing’ heading below for more information). WARNING No Half Mask or Full-Face Mask PAPR can fully protect you if you are not clean shaven. CleanSpace Respirators are not suitable for users with facial hair. No set of guidelines can ensure that you have the right size mask for your face, however the information below will help your mask fitting specialist to select the mask most likely to fit you and may therefore save time. TheFace Width’ and Face Length’ of a user are defined by the images below. Using these definitions, the face size of a user can be determined by employing the following table. To determine which CleanSpace mask is likely to provide the best fit for each face size, use the tables below. Thefitting sequence’ is simply the order in
which the face masks should be checked for fit.
14
Half Mask Fitting Sequence
Panel Number
First Try
Then Try
1-2
Small
Medium
3-7
Medium
Small OR Large*
8-10
Large
Medium
- If the medium mask fails initially, the mask fitting specialist will determine whether to try the small or large mask next. Full-Face Mask Fitting Sequence
Panel Number
First Try
Then Try
1-4, 6
Small
Medium/Large
5, 7-10
Medium/Large
Small
Neck Supports
Your CleanSpace Respirator is supplied with two sizes of neck support, Small
(“S”) and Medium (“M”). “S” is for people with smaller necks and heads while
“M” is for those with medium sized heads and necks. Users for whom the “M”
neck support does not provide enough room (both bellows are fully extended but
mask is still too tight on face) should use the respirator without a neck
support. This configuration provides extra room and is comfortable due to the
curved design of the case. As a general rule, use the smallest size neck
support that is comfortable. Start with a size smaller than you think will be
right and work up (E.g. start with “S” and then move to “M” if required). A
smaller neck support positions the Power Unit further from your neck and will
give you the greatest freedom of movement, particularly for looking up.
Half Mask
Selecting the right size of neck support is vital to achieving a good half
mask fit. You should be able to fully tighten the half mask on your face and
achieve a good seal without using up all the travel in the respirator’s
adjustment system. If you have to fully compress the bellows to achieve a good
fit, change to a smaller neck support (for instance use the support marked “S”
instead of “M”). If the mask is too tight around your neck even with the
adjustment system at full extension change to a larger neck support (for
instance use the support marked “M” instead of “S”).
Full Face Mask The neck support is for comfort only and does not form part of
the seal. Nevertheless, you may find that comfort is improved by selecting the
right size neck support. In particular, if your job involves a lot of vigorous
movement, selecting the right size neck support and adjusting the machine
correctly will stabilise the respirator against your neck and reduce
distracting movement.
Harness
The CleanSpace Respirator is supplied with a harness that is used to support
the weight of the respirator and to ensu re a good, comfortable fit when used
with a half mask. This harness has a rear strap that can be adjusted by the
user to fit a variety of different head sizes. Users with a larger head should
use the hole which elongates’ the rear strap (left-hand arrow in image below) while users with smaller heads should use the hole whichshortens’ the rear
strap (right-hand arrow in image below). The harness should sit comfortably on
the crown of the head and support the weight of the respirator. If the size
chosen is t oo small, the straps will not be long enough to sit flat on the
user’s head. If the size chosen is too large, the rear strap will not sit
tightly on the back of the user’s head and may slip.
15
Fit Testing
Mask fitting must be carried out by a specialist / designated mask fitter. The
fit must be confirmed by a fit test performed according to OSHA regulations
1910.134. A fit test must be performed during initial selection of a
respirator, or whenever the user’s face changes shape (for instance due to
weight gain or loss) and at least annually. There are two types of fit test,
qualitative and quantitative. Qualitative To perform a qualitative fit test,
follow the relevant standard and/or the instructions provided with the test
substance. A qualitative test provides only a PASS/FAIL result, not a fit
factor. Quantitative To perform a quantitative fit test with a half mask your
specialist mask fitter will require PAF-0025 PortaCount Adaptor and the
accompanying S005-7174 Quantitative Fit Test Instructions. The PortaCount
Adaptor is an accessory that fits between the mask and the exhalation valve
and allows the air in the mask to be sampled. It comes with detailed
instructions on how to carry out a quantitative fit test. To perform a
quantitative fit test with a full-face mask you can use the built-in Fit Test
and Sensing Ball ports (see Section 4.1). To set up for the fit test, do the
following.
· Pull the orange plug from the Sensing Ball Port. · Locate the Sensing Ball
which was supplied with your mask. · Fit the Sensing Ball by pushing it all
the way into the port. There are small fins on the stem of the ball to ensure
the
correct orientation. · Raise the Rain Cover. · Remove the sealing plug from
the Fit Test Port. · Fit the mask sensing tube to the Fit Test Port (on a TSI
PortaCount it is the clear tube).
After completing these steps, refit the inner mask, don the respirator (see
Section 7) and complete the fit test following the protocol provided with the
fit testing machine. At the end of the fit test, do the following to prepare
your full-face mask for use.
16
· Remove the Sensing Ball and refit the orange plug to the Sensing Ball Port.
Push it all the way in. · Remove the mask sensing tube from the Fit Test Port.
Refit the plug to the Fit Test Port. · Lower the Rain Cover. If the Rain Cover
is raised during use the exhalation valve can vibrate. According to OSHA
regulations 1910.134, a tight-fitting half facepiece shall achieve a Power Off
fit factor above 100 and a tightfitting full facepiece shall achieve a Power
Off fit factor above 500. If your result is below these values adjust the mask
and try again. If your result continues to be below these values, try changing
the size of the mask or neck support, or adjusting the harness.
WARNING If a satisfactory quantitative fit factor or passing qualitative test
cannot be achieved with any of the masks, the CleanSpace Respirator must not
be used. A satisfactory quantitative fit factor for a tight-fitting half mask
under Power Off conditions is 100. A satisfactory quantitative fit factor for
a tight-fitting full-face mask under
Power Off conditions is 500.
Once you have achieved an acceptable mask fit and confirmed it with a fit
test, record the mask size, neck support size (if any), harness rear strap
position (for half mask) and, if a quantitative test has been performed, the
fit factor achieved.
If doing a Power On fit test, a CleanSpace Respirator with either half mask or
full-face mask should generally achieve a fit factor above 1000.
5.2. PRE-USE INSPECTION
Before each entry into a contaminated area, the following inspections must be
performed. · Visually check all required parts including the Power Unit, mask,
harness, neck supports and filter. If parts are missing or damaged replace
them only with approved parts before proceeding. Take particular care in
ensuring that all parts used in the configuration match those of the approved
(ULTRA) configuration row on the NIOSH Approval Label. The half mask will have
multiple part numbers on it as they are used for multiple approved
configurations. Make sure the half mask bears a part number as listed on the
approved (ULTRA) configuration row. Additional to the Approval Label and Mask
Part Numbers, one may ensure that the correct half mask is chosen by ensuring
the Mask AirClips look like those pictured in the image to the right. If a
half mask designed for use with a different CleanSpace Respirator is chosen
you will not be able to connect it to the ULTRA Power Unit. · Check the POWER
UNIT for cracks, holes or other damage or missing parts. Do not use the device
if there is any damage or misuse. Check both bellows for splits or holes.
Check that the bellows have not become distorted as this may obstruct the air
supply to the mask. Check the neck support (if required). Check that the
battery has sufficient charge to complete the work period by pressing the
Power Button. The Battery Indicator Light(s) will illuminate to indicate the
approximate charge. Refer to Section 4.2 and Section 4.4. A full charge is
recommended. · Check the FILTER carefully. The filter seal must be clean and
free from damage of any kind. Examine the visible internal surfaces for any
sign that dust has penetrated the media. If dust is found, do not use the
filter. The body of the filter must be free of cracks or signs of damage. If
any sign of impact or scratching is found, discard the filter. Fit the filter
to the respirator (see Section 4.5). · Check the MASK to ensure that there are
no cracks, tears or dirt; check the mask is not distorted. Check the mask
exhalation valve for damage or dirt build up. If it is dirty, remove any dirt,
hairs or anything that could affect the seal of the valve against its seat.
Check that the valve seat is clean. If the valve is damaged, replace it. If
using a fullface mask, ensure the rain cover is lowered before use. · Check
the HARNESS is intact, is not frayed or damaged and has good elasticity.
17
5.3. RECALIBRATION
This respirator contains a system for synchronizing with your breathing and
regulating mask pressure. This system should be recalibrated if it experiences
a change in temperature of more than 36°F (20°C). It is best practice to also
re-calibrate if the unit has been in storage and the storage temperature is
unknown. Steps to re-calibrate:
1. Remove the filter (and mask if fitted) from the respirator and place the
respirator on a stable surface such as a table. 2. With the respirator in
Standby Mode (i.e. one or more Battery Indicator Lights on), press the Power
Button and the Flow
Test Button on the keypad at the same time. 3. When both the blue On Light and
the red Filter Alarm Light turn on, release both buttons. Do not touch or move
the
respirator. 4. After 5 10 seconds, the motor will run and air will blow from
the left-hand bellows for 5 10 seconds. 5. When the motor/airflow stops,
calibration is complete, and the Battery Indicator Lights will return to
indicating battery
charge status. 6. Re-fit the filter.
Important: Failure to remove the filter prior to calibration may result in
reduced run times. To restore the performance of the respirator, calibration
must be performed again with the filter removed.
WARNING You must recalibrate the internal pressure sensor any time that your
CleanSpace Respirator is exposed to changes in temperature of more than 36°F
(20°C). It is best practice to also re-calibrate if the unit has been
in storage, particularly if the storage temperature is not known.
5.4. FLOW TEST
This test checks that the CleanSpace Respirator can deliver a minimum design
flow of 115 l/min. This test should be completed before entry into a
contaminated area.
1. Remove the mask if fitted. Leave the filter in place.
2. Place the respirator flat on a table or other support.
3. Ensure the Power Unit is in Standby Mode (press the Power Button once). Press and release the Flow Test Button.
4. The respirator will automatically run the Flow Test. During the test, the motor will run fast and air will blow from the lefthand bellows.
5. After 2 seconds the respirator reports the test result using the Battery Indicator Lights on the keypad. Use the table below to interpret the indicators.
LIGHTS
Meaning
3 LIGHTS:
PASS (Excellent: flow > 180 l/min)
2 LIGHTS:
PASS (Good)
1 LIGHT:
PASS (Acceptable)
ALL LIGHTS FLASH
FAIL (Flow <115 l/min)
Do not use the respirator until a new filter has been fitted and/or the
battery has been fully charged and the test has been repeated with a PASS
result. Reset the respirator by pressing the Power Button. Replace the filter
and/or fully charge the battery. Repeat the Flow Test. If the respirator fails
the test but the filter is new and the battery is fully charged, contact
CleanSpace Technology and do not use until it has been evaluated.
Important: The Flow Test is not a battery charge test. Three Battery Indicator
Lights means that, at the moment it is tested, the unit can deliver high flow.
It does not mean the battery is fully charged. You must check the battery
charge
separately. See Section 4.4.
18
6. Donning the Half Mask CleanSpace PAPR
Locate your Power Unit, half mask, neck support and harness. Make sure the
half mask and neck support are the same size that you used for your last
successful fit test. Ensure a clean filter is fitted to the Power Unit.
Important: Read through this entire chapter (and the information in previous
chapters) before beginning to don the CleanSpace Respirator.
STEP 1 FIT A NECK SUPPORT TO THE POWER UNIT
The neck support has circular openings at each end which snap over buttons on
the Power Unit case. Position the neck support in place against the buttons
and then press firmly until the neck support clips securely into place as
shown in the images below. If your last successful fit test was completed
without a neck support, skip this step.
STEP 2 FIT A CLEANSPACE HALF MASK TO THE POWER UNIT
Ensure that the peak of the mask and the keypad on the Power Unit are both
facing up. Bring the right-hand Mask and Power Unit AirClips together until
they click into place as shown. Loosen the bellows as far as they will go by
pressing the Adjust Buttons (see Section 4.1) on either side of the Power Unit
and gently pulling the mask away from the Power Unit.
STEP 3 FIT A HARNESS TO THE POWER UNIT
Connect the two side straps of the harness to the circular clips located on
the inside of the mask, ensuring that the harness strap with the front marker
is pointing in the direction of the mask. Loosen the side straps as far as
they will travel. Ensure the rear strap setting is the same as used for your
last successful fit test.
19
STEP 4 TURN THE POWER UNIT TO STANDBY MODE
Press the On Button once to turn the Power Unit from Off Mode to Standby Mode.
The Battery Indicator Lights should display the level of charge. The
respirator should be fully charged before use.
STEP 5 DON THE RESPIRATOR
Connect the left-hand Mask and Power Unit AirClips as shown below. The breath
responsive Power Unit will switch to On Mode (fan running) automatically when
donned and breathing is detected. Pull the harness upwards and over the face
until it sits comfortably on the crown of your head and you can feel it
supporting the weight of the respirator. Locate the rear hook of the harness
and clip it securely to the rear hoop located on the top of the Power Unit,
ensuring that it supports some of the weight of the Power Unit.
20
STEP 6 ADJUST THE RESPIRATOR
If required, the CleanSpace Respirator can be adjusted after donning by either
tightening the bellows or tightening the harness. 1. Tighten the bellows by
placing one hand on the back of the Power Unit and one hand over the front of
the mask. Push the Power Unit forwards and the mask backwards, tightening the
fit. Ensure bellow adjustments are symmetrical. If the bellows have been
overtightened and the mask is too tight on your face, loosen them by pressing
the Adjust Buttons. 2. Tighten the harness by pulling the side straps
downwards as shown. The harness can also be loosened if required by lifting
the ratchet clips upwards and pulling the base of the side straps downwards.
3. Tighten the rear hook by pulling upwards on the back strap. The respirator
should sit roughly level.
Before checking the fit of the respirator using a seal check (see Step 7),
there are some simple signs that may signal that the respirator has not been
fitted properly.
· Gaps: There should be no visible gaps between your face and the mask. ·
Creases: If the mask is pulled too tight, or is too large for the face,
creases may develop at around the level of the
mouth or on the centerline at the bottom of the cushion. Loosen the mask a
little. · Look down: Look down and check the gap between the bridge of the
nose and the mask. Also check that the mask
has not come loose around the chin. Try to fit the chin further into the mask.
· Air in eyes: With the respirator running, check no air leaks into your eyes.
If it does, try tightening the mask, or
loosen the harness a little. If those adjustments do not fix the problem, try
a different size mask. · Distortion: Ensure the mask has not become distorted.
You should be able to achieve a good fit without the mask
being uncomfortably tight or becoming distorted. · Over-tightening: Do not
over-tighten the mask! If the front of the masks starts to curve in towards
the face
(becomes concave) the mask is too tight and may leak. Press the Adjust Buttons
to loosen the mask a little.
STEP 7 COMPLETE SEAL CHECK
A seal check is used to ensure that an adequate seal is achieved each time the
respirator is donned and shall be completed before entering the contaminated
area. To complete a Seal Check, place the Seal Check Cap over the exhalation
valve of the half mask, ensuring that no air is flowing from the valve. With
the respirator in On Mode and while breathing normally, use your fingers to
feel around the perimeter of the mask for leaks. For extra sensitivity,
breathe out firmly to increase the mask pressure and wet your fingers to make
it easier to feel tiny leaks. If there are any leaks, readjust the respirator
(harness, adjust button) and try again. Tilt your head down, up, left, and
right and check that there are still no leaks. Once you can feel no leaks from
the mask, the seal check is complete. Remove the Seal Check Cap by gently
twisting the handle so that one side of the cap comes loose from the
exhalation valve. Be careful not the dislodge the exhalation valve cover.
21
WARNING If a satisfactory seal check cannot be achieved, do not enter the
contaminated area.
WARNING Be sure to remove the Seal Check Cap before entering the contaminated
area. The cap blocks the exhalation valve, making it more difficult for your
exhaled air to be expelled from the mask. Failure to remove the cap
will lead to increased levels of rebreathed Carbon Dioxide and may result in
headache or dizziness. Never leave the cap in place for more than 2 minutes!
7. Donning the Full-Face Mask CleanSpace PAPR
Locate your Power Unit, full face mask and neck support. Make sure the full-
face mask and neck support are the same size that you used for your last
successful fit test. Ensure a clean filter is fitted to the Power Unit. If you
have long hair, it is recommended that you tie your hair back so that it does
not interfere with the seal between the mask and your face.
Important: Read through this entire chapter (and the information in previous
chapters) before beginning to don the CleanSpace Respirator.
STEP 1 FIT A NECK SUPPORT TO THE POWER UNIT
The neck support has circular openings at each end which snap over buttons on
the Power Unit case. Position the neck support in place against the buttons
and then press firmly until the neck support clips securely into place as
shown in the images below. If your last successful fit test was completed
without a neck support, skip this step.
22
STEP 2 DON THE FULL-FACE MASK
Loosen all five (5) straps on the mask harness to their fullest extent. Hold
the mask in one hand while you use the other hand to pull the harness back and
away from the mask. Place your chin in the cup of the mask face seal and then
pull the harness over your head. Adjust the top strap so that the hanger for
the back strap sits a couple of centimetres above your ears. Settle your face
into the mask face seal. Gently tighten each harness strap in turn, starting
with the bottom straps. As you pull each strap, use your other hand to steady
the mask on your face. Continue to adjust the straps, loosening and tightening
as necessary, until the mask face seal presses evenly on your face around its
entire length. If necessary, adjust the mask up or down so that the inner mask
sits comfortably around your nose.
Before checking the fit of the mask using a negative pressure seal check (see
Step 3), there are some simple signs that may signal that the mask has not
been fitted properly.
a) Gaps: There should be no visible gaps between your face and the mask. b)
Distortion: You should be able to achieve a good fit without the mask being
uncomfortably tight or becomin g
distorted. c) Hairline: The mask seal must not cross your hairline. Check all
the way around the mask seal, paying particular
attention to your forehead and temples. WARNING
If you cannot adjust the full-face mask to avoid your hairline, the mask is
not suitable for you and must not be worn.
23
STEP 3 COMPLETE SEAL CHECK
A seal check is used to ensure that an adequate seal is achieved each time the
respirator is donned and shall be completed before entering the contaminated
area. To complete a seal check, cover both Mask AirClips with your thumbs.
Breathe in sharply. You should not be able to draw any air into the mask. The
mask should be sucked in towards your face as you inhale. Listen for squeaking
or whistling noises which indicate air is leaking past the seal. Hold your
breath for 10 seconds. The mask should stay collapsed against your face. If
the mask seal slowly recovers (mask moves away from your face) there is a
leak. Readjust the mask fit and repeat the negative pressure seal check until
no leakage is observed.
WARNING If a satisfactory seal check cannot be achieved, do not enter the
contaminated zone.
STEP 4 TURN THE POWER UNIT TO STANDBY MODE
Press the On Button once to turn the Power Unit to Standby Mode from Off Mode.
The Battery Indicator Lights should display the level of charge. The
respirator should be fully charged before use.
STEP 5 DON THE RESPIRATOR
Loosen the bellows as far as they will go by pressing the Adjust Buttons on
either side of the Power Unit (see Section 4.1) and gently pulling the mask
away from the Power Unit. Place the Power Unit behind your head, ensuring that
the rear hoop on the Power Unit is facing upwards. Grab the right-hand Mask
AirClip in one hand and the right-hand Power Unit AirClip in the other and
join them together. Breathe normally. The CleanSpace Respirator should start.
If the motor does not start, it was not in Standby Mode. Take the respirator
off, press the Power button to activate Standby Mode and don it again as
described above. Join the AirClips on the left-hand side. Finally, reach
behind your head and find the harness back strap. Connect the hook located on
the bottom of the back strap to the rear hoop of the Power Unit so that the
back strap supports the weight of the Power Unit.
24
STEP 6 ADJUST THE RESPIRATOR
If required, the CleanSpace Respirator can be adjusted after donning by
tightening the bellows or the harness back strap. 1. Tighten the bellows by
placing one hand on the back of the Power Unit and one hand over the front of
the mask. Push the Power Unit forwards and the mask backwards, tightening the
fit. Ensure bellow adjustments are symmetrical. If the bellows have been
overtightened and the mask is too tight on your face, loosen them by pressing
the Adjust Buttons. 2. Tighten the rear hook by pulling upwards on the back
strap. The respirator should sit roughly level.
8. The Contaminated Area
8.1. HUMAN FACTOR CONSIDERATIONS Noisy Environments
In most noisy environments, the respirator alarms are still clearly audible to
the user. However, if there is a chance you will not hear them, you must take
the following extra precautions.
· Do not enter the contaminated area unless all three (3) green Battery
Indicator Lights are illuminated. · Do not work in a high noise area for more
than four (4) hours. At the end of four (4) hours, leave the contaminated
area and check; – the Filter Alarm Light is not illuminated; AND – all three
(3) green Battery Indicator Lights are still illuminated.
25
· If two (2) or fewer green Battery Indicator Lights are illuminated, recharge
the CleanSpace Respirator until three (3) lights are showing again (and the
3rd one has stopped flashing).
· If the Filter Alarm Light is illuminated, change the filter. · Be
particularly aware of difficulty breathing or of the powered airflow stopping.
If either of these things occur, exit
the contaminated area immediately.
Communication
The following recommendations are suggested to aid communication whilst
wearing a CleanSpace Respirator. · Speak 30% louder in volume. · Truncate
sentences shorten communication to ensure it is clear and concise. · Use
closed loop communication exchange information, acknowledge receipt of that
information and confirm the recipient has interpreted the information
correctly.
8.2. ENTERING AND EXITING THE CONTAMINATED AREA
Prior to entering the contaminated area, complete the inspections and checks
listed in these user instructions. 1. Ensure a seal check has been done and
the motor is responding to your breathing. 2. Familiarize yourself with the
Adjust Buttons and the Mask Release Buttons. 3. Check no alarms are sounding
or flashing. If your work environment is noisy you may be unable to hear the
alarms. In this case you must follow the special precautions set out in
Section 8.1. 4. If additional PPE is required, ensure this is donned also.
Enter the contaminated area. 5. Do not remove the respirator until you have
left the contaminated area. If you have an acute and spontaneous health
episode (i.e. experiencing dizziness) and believe removing the respirator
while you leave the contaminated area may help, remove the respirator with
caution. 6. Leave the contaminated area immediately if any of the following
conditions occur: a. The Low Battery Alarm or the Filter Change Alert
triggers. b. Any part of the system becomes damaged. c. Airflow into the mask
decreases or stops. d. Breathing becomes difficult. e. You feel dizzy or your
vision is impaired. f. You smell or taste contaminants. g. Your face, eyes,
nose or mouth experience irritation. h. You suspect the concentration of
environmental contaminants has reached levels at which this respirator may no
longer provide protection. i. Oxygen/carbon dioxide levels change such that
PAPRs should no longer be worn. 7. Follow the exiting and decontamination
procedures as documented in the workplace Respiratory Protection Program.
Follow those procedures with the instructions below when removing the
respirator.
Doffing the Half Mask CleanSpace PAPR
Unclip the rear hook of the harness from the rear hoop of the Power Unit.
Slide the harness forward off your head, toward the nose of the mask. Locate
one of the Mask Release Clips (see below) on either side of the respirator.
Press the clip and gently pull the Power Unit away from the mask. The
respirator should then be able to be removed from your face. After the
respirator is removed, the air will continue to blow for 10 seconds and then
automatically switch to Standby Mode when no breathing is detected. There is
no need to turn the respirator off, after three (3) minutes in Standby Mode,
the respirator will automatically switch off.
26
Doffing the Full-Face Mask CleanSpace PAPR
Unclip the rear hook of the harness from the rear hoop of the Power Unit.
Locate the Mask Release Clips on either side of the respirator. One side at a
time, press the clip and gently pull the Power Unit away from the mask. After
the Power Unit is removed, the air will continue to blow for 10 seconds and
then automatically switch to Standby Mode when no breathing is detected. There
is no need to turn the respirator off, after three (3) minutes in Standby
Mode, the respirator will automatically switch off. To remove the full-face
mask, loosen the harness straps, pull the harness over your head and then
remove the mask from your face.
WARNING Do not remove the respirator until you have vacated the contaminated
area. If you have an acute and spontaneous health episode (i.e. experiencing
dizziness) and believe removing the respirator while you leave
the contaminated area may help, remove the respirator with caution.
9. Care and Cleaning
9.1. CLEANING
We recommend that you clean your respirator after every use. The Power Unit,
mask, neck support and harness should be cleaned separately. To start, remove
the mask, neck support, harness and used filter from the Power Unit before
cleaning.
Important: The methods to clean the equipment (outlined below) are not a
disinfection or sterilization protocol. If disinfection or sterilization is
required, contact CleanSpace Customer Service sales@cleanspacetechnology.com
or visit our
website: www.cleanspacehealth.com and download the recommended protocols for
disinfection and sterilization.
Half Mask
Determine the method most appropriate to your cleaning requirements. If using
a wipe, refer to the chemical agent and disinfectant supplement information
available from CleanSpace Technology.
27
If washing the mask, remove the valve cover. To do this, locate the snap
feature on the cover that secures it to the valve seat. This feature is
located on the bottom edge of the valve seat. Using your thumb nail or a small
blunt object such as a pen, press on the snap until the cover springs free of
the valve seat as shown in the image below. Then, wash the mask (including the
exhalation valve leaf and cover) thoroughly with a mild detergent in warm
water (less than 122°F (50°C)). Rinse well in warm running water to ensure any
residue from the cleaning solution has been removed.
After cleaning, allow the mask to air dry in a clean environment (valve up to
prevent pooling) or hand dry with a clean, lint-free cloth. Do not dry the
mask by exposing directly to heat. Before use, ensure that the exhalation
valve leaf is flatly seated against the valve body and operates freely and
then reinstall the valve cover. Visually check the valve leaf again after the
cover is reinstalled for a complete flat seal against the valve body.
Full Face Mask
Determine the method most appropriate to your cleaning requirements. If using
a wipe, refer to the chemical agent and disinfectant supplement information
available from CleanSpace Technology. Before washing the full-face mask,
remove the inner mask (pinch snaps together and pull the top of the inner mask
back) and raise the rain cover to improve access. Then, wash the full-face
mask (including the exhalation valve leaf and rain cover) and the inner mask
thoroughly with a mild detergent in warm water (less than 122°F (50°C)). Rinse
well in warm running water to ensure any residue from the cleaning solution
has been removed.
After cleaning, allow the mask to air dry in a clean environment (valve up to
prevent pooling) or hand dry with a clean, lint-free cloth. Do not dry the
mask by exposing directly to heat. Before use, ensure that the exhalation
valve leaf operates freely, the inner mask has been refitted and the rain
cover has been lowered.
WARNING Never dry the mask or exhalation valve with a cloth that may leave
behind lint. Lint contamination of the
exhalation valve may cause it to leak, resulting in overexposure to
contaminants and lead to sickness.
28
Power Unit
Use cleaning wipes or a cloth dampened with cleaning agent to wipe down the
outside of the Power Unit. After cleaning, use a clean cloth to remove any
residue from the cleaning agent. Allow the Power Unit to air dry in a clean
environment or dry the Power Unit using use a clean, lint-free cloth. Install
a clean filter before use.
WARNING The CleanSpace ULTRA Power Unit contains a battery, sensitive
electronics and a motor. NEVER immerse it
in water.
Filter
CleanSpace particulate filter media cannot be cleaned. The filter media is
contained within a filter case. Dispose of the filter responsibly when a
change is required. Refer to Section 4.5 for more information.
Harness and Neck Supports
The harness and neck supports can be cleaned using the methods described for
the half mask.
Blower Cover
The CleanSpace Blower Cover (PAF-0058) cannot be cleaned. Dispose of it
responsibly when a change is required.
9.2. STORAGE
Power Unit
To maintain the integrity of the internal battery, the respirator must be stored under the following conditions when
not being used:
· Short term storage (< 30 days):
0% – 90% RH, 14°F to 113°F (-10°C to 45°C)
· Long term storage (> 30 days):
30% – 50% RH, 65°F to 82°F (18°C to 28°C)
Out of direct sunlight, in a clean, dry environment.
Other Components
Other components should be stored at 0% – 90% RH, 14°F to 113°F (-10°C to
45°C) out of direct sunlight, in a clean dry environment when not in use.
9.3. RECALIBRATION
This respirator contains a system for synchronizing with your breathing and
regulating mask pressure. This system should be recalibrated if it experiences
a change in temperature of more than 36°F (20°C). It is best practice to also
re-calibrate if the unit has been in storage and the storage temperature is
unknown. See Section 5.3 for information on how to calibrate your respirator.
29
10. Specifications & Warranty
10.1. SPECIFICATIONS
Air Flow
Operating Temperature Range
Operating Humidity Range Operating Altitude Range Charging Temperature Range
Storage Conditions
Battery Run Time
Recharge Time Low Battery Alarm
Filter Change Alert
Charger Weights Ingress Protection
Greater than 115 l/min. Breath-responsive, with maximum inflow to mask of 115
220 l/min, dependent on filter type, filter loading, altitude and battery
condition. 14°F to 113°F (-10°C to 45°C). The motor will shut down while the
temperature of the battery pack is above 140°F (60°C) or below 14°F (-10°C).
Zero to 90%, non-condensing. Approximately -3280 ft to 13780 ft (-1000m to
4200m). 32°F to 95°F (0°C to 35°C). The battery will not accept charge outside
of this range. Power Unit Short term storage (< 30 days): 14°F to 113°F (-10°C
to 45°C) & 0% – 90% RH. Long term storage (> 30 days): 65°F to 82°F (18°C to
28°C) & 30% – 50% RH.
Other Components: 14°F to 113°F (-10°C to 45°C) & 0% – 90% RH. Out of direct
sunlight, in a clean, dry environment. Lithium-Ion Polymer – 1800 mAh
Approximately 4 8 hours. Run time is strongly influenced by filter type,
filter loading, mask seal, work rate, altitude and other factors. Run times
may vary widely. Actual use time is likely to range from 4 hours (heavy work,
clogged filter, higher altitude) to around 8 hours (light work, clean filter,
sea level). 2 hours (to 95%). Triggers when the remaining run time is
approximately 15 minutes. Audible alarm: 3 beeps, repeated every second,
75dB(A) at ear. Visual alarm: Single green Battery Indicator Light flashes.
Triggers when the filter has exceeded service limits and needs to be changed.
Audible alarm: 2 beeps repeated every second, 75dB(A) at ear. Visual alarm:
Red Filter Alarm Light flashes. Input: 100 240VAC, 50 60 Hz. Output: 14.7
VDC, 24 Watts Complete system: 600g (Power Unit, filter, half mask (M), neck
support (M), harness). Half Masks: 110g to 140g, Full Face Masks: 690g to
730g. IP65 dust tight, protected against powerful water jets.
30
10.2. PRODUCT WARRANTY
This product has been manufactured using quality parts and processes.
CleanSpace Technology Pty Ltd warrants that the product is free from defective
workmanship and parts for a period of two (2) years from the date of original
purchase provided the product has been used, cleaned and maintained in
accordance with these instructions and CleanSpace Technology’s
recommendations. This warranty does not include consumable parts, such as
filters and face masks, which must be replaced regularly by the user.
Consumable parts are warranted up to the point of use, provided they have been
stored correctly and are within their expiry date. This warranty does not
cover:
· Where the product has been used for industrial purposes outside the
recommendations of CleanSpace Technology Pty Ltd;
· Where damage has been caused by misuse, neglect, accident, or excessive wear
and tear. Any claim under this warranty must be made within two (2) years of
the date of purchase of the product. All warranty claims must be made by
returning the defective product to your supplier together with the proof of
purchase. The purchaser is responsible for all freight. In the event that any
part of the product is found by CleanSpace Technology to be defective,
CleanSpace Technology will either repair or at its discretion replace the
faulty part. This warranty is given by:
CleanSpace Technology Pty Ltd ABN 24 146 453 554, Unit 5. 39 Herbert Street
St. Leonards, NSW 2065 Australia; T: +61 2 8436 4000 E:
sales@cleanspacetechnology.com
This warranty is provided in addition to other rights and remedies you have
under law. You are entitled to replacement or refund for a major failure. You
are also entitled to have the goods repaired or replaced if the goods fail to
be of acceptable quality and the failure does not amount to a major failure.
Disclaimer:
Whilst CleanSpace Technology has made every effort to ensure that the details
and information given in both our printed and online publications are accurate
at the time of issue, full technical specifications are not necessarily
included. Furthermore, CleanSpace Technology has a policy of continuous
improvement and the right is reserved to alter details and information as the
need arises. Accordingly, the Customer should check any details and
information they wish to rely on with CleanSpace Technology at the time of
purchase. CleanSpace Technology cannot accept liability in respect of any
errors or omissions herein contained or for any loss or damage malfunction or
consequential loss arising from reliance upon our publication. The Customer
will be responsible for any risk to health or safety from goods in the
Customer’s possession and/or control. The Customer’s attention is drawn to the
fact that statutory regulations and recognized codes of practice exist
covering the use and handling of some goods (including safety products). The
Customer must ensure that persons who use the goods receive adequate training
and safety literature. ©2022 CleanSpace Technology Pty Ltd. All rights
reserved. No page or part of this manual may be reproduced in any form without
written permission of the copyright owner shown above. CleanSpace Technology
reserves the right to correct typographical errors. All information is correct
at the time of going to print.
S008-7047 Rev 2, 14th September 2022 Released on Change Note ECN1787
31
References
- CleanSpace Technology - Award-Winning Respirators
- Home | Occupational Safety and Health Administration
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