Weller WTCP-S Soldering Station Instruction Manual

WTCP-S
Operating Instruction

1. Magnastat soldering iron TCP-S 24V/50W
2. High performance heating element
3. Longlife soldering tip
4. Temperature resistant silicon cord
5. 3-channel connection socket for soldering irons, interlocking
6. Socket for potential equalisation
7. Mains fuse T0.315A 5×20
8. Mains switch
9. Safety support rack, can be free-standing or connected either to the left or right side of the control unit
10. Cleaning sponge
11. Holder for additional tips.

Description

The soldering Station WTCP-S is best suited for soldering electrically or thermally sensitive electronic components. Temperature regulation is carried out using the WELLER Magnastat principle.
The permanent magnet is attracted to the ferromagnetic temperature sensor when the tip is cold. This causes the switch to switch on. As the sensor approaches the Curiepoint, it loses its ferromagnetic properties and can no longer hold the permanent magnet.
The magnet releases causing the switch to switch off, thereby interrupting the feed to the heating element. When the tip cools, the temperature sensor attracts the permanent magnet again and restores the current feed. There is little deviation between different temperature sensors (Magnestats) and they are not subject to wear due to ageing or material fatigue. An addition feature of this arrangement is that the soldering iron is switched off when changing tips. The heating element cannot burn out from use without a soldering tip.
Picture: Weller Magnastat system, see page 55
Selection of the correct working temperature is carried out by simply selecting the temperature coded soldering tip. The WELLER “Longlife” soldering tips are available in the temperatures 260°C, 310°C, 370°C, 400°C and 480°C. The lifetime of the WELLER
“Longlife” soldering tip is lengthened substantially by the electroplated finish on the copper core. There are 21 different soldering tip forms to choose from. You can choose the optimal tip from one of these.
The Magnastat soldering iron TCP-S is electrically isolated from mains and operates with a protective low voltage of 24V AC or DC. The soldering iron comes standard with a temperature resistant silicon cord and a WELLER “Longlife” PT-B7 soldering tip. Potential equalisation of the soldering tip can be achieved using the corresponding connection socket on the front side of the unit. Information contained in the Operation Manuals of any other connected WELLER tools should be observed in addition to the information contained in this Operation Manual.
Technical Data
Dimensions W X D X H : 115 X 150 X 94
Mains voltage : 230 V (240V, 120V) 50(60) Hz
Heating voltage : 24V 50(60) Hz
Soldering iron power : max. 50W at 24V
Mains fuse : T0.315 A
Regulation : 2-point regulation with temperature sensor
Weight : 2.0 kg
Picture: Soldering tip choices, see page 53+54

Commissioning

Fasten the holder spring with funnel to the foot plate of the soldering iron holder (see exploded view) and soak the cleaning sponge with water (10). Place the soldering iron into the safety support rack (9). Insert the soldering iron plug (5) into the 3-channel connection socket of the control unit and lock it. Connect the control unit to mains. Be sure to check for the correct voltage. Switch on the unit at the mains switch (8). When using a tip for the first time, tin the end of the soldering tip with solder. This removes any layers of oxidation and contaminants from the soldering tip.

Potential equalisation

Potential equalisation of the soldering tip can be achieved using the 4mm metal socket on the front side of the unit. Building up of a potential-free work place including a good earthing is recommended, e.g. when soldering highly integrated MOS components.
Potential equalisation is factory wired for 0 Ohm. A resistance of 120KOhm can be achieved by using a potential equalisation adapter (52509999).
As a practical supplement for building up a ESD work place, we recommend the push button adapter (52609699).
Picture: Push button adapter, see page 49

Working recommendations

Always be sure that the soldering tip is properly tinned during pauses in soldering and when replacing the soldering iron into the holder. Don’t use aggressive fluxing agents. Any mechanical treatment of the soldering tip destroys the electro-plated protective coating of the soldering tip and decreases its lifetime.
There is a possibility to attach the safety support rack to the control unit. The safety support rack can be attached to the left or the right side of the control unit and locked by sliding it back.
Do not immediately run the heating element along iron or expose it to an alternating electrical field. This can influence the regulation system.
When soldering and desoldering, take into consideration the soldering instructions of the components, particularly their temperature limits.

Safety Notices

The manufacturer assumes no liability for uses other than those specified in the Operation Manual as well as any self-made changes to the unit.
This Operation Manual and the warning notices therein should be read carefully as well as kept in good view and near the soldering unit. Failure to observe these warning notices can lead to accidents, injuries or damage to health.
The WELLER Soldering Station WTCP-S complies with the EU Declaration of Conformity according to the fundamental safety standards of the directive 89/336/EWG, 73/23/ EWG and 89/392/EWG.

Accessories List

53215299| FE50M Magnastat soldering iron with device for solder vapour suction with picture
---|---
53209999| Extension cord 4m
52509999| A120K potential equalisation adapter
52609699| Press button adapter for potential equalisation
54173499| DIL-16-WG desoldering tip dual in line 16
54173899| DIL-24-WG desoldering tip dual in line 24 RM 7.62
54173999| DIL-24 desoldering tip dual in line 24 RM 15.24
54174599| DS-TO desoldering tip for round ICs TO-5
54173299| FP-7 Flat Pack soldering tip 9mm wide
51304099| Desoldering set DS-7
51302099| Tin-a-Print for tinning strip conductors

Extent of Delivery

Power unit PU-S / Soldering iron TCP-S / Safety support rack KH-20 / Operation Manual
Picture: Circuit diagram, see page 59+60
Picture: Exploded view, see page 61
Picture: ESD work place, see page 57

WARNING NOTICES!

1. Keep your work area in proper order.
   Always return the soldering tool to its original holder when not in use. Do not bring combustible materials near the hot soldering tools.

2. Take care for the surroundings.
   Don’t use the soldering tool in a moist or wet environment.

3. Protect yourself against electrical shocks.
   Avoid touching grounded parts with your body, e.g. pipes, heating radiators, stoves, refrigerators.

4. Keep children at a distance.
   Don’t allow other persons to touch or disturb the soldering tool or cord. Keep other persons away from your work area.

5. Store your soldering tool in an appropriate place
   Unused soldering tools should be stored in a dry location which is out of the reach of children (some place high or in a locked cabinet). Switch off all unused soldering tools.

6. Do not overload your soldering tool.
   Use the soldering tool only with the specified voltage or specified pressure and pressure range.

7. Use the appropriate soldering tool.
   Don’t use a soldering tool whose performance is not adequate for your work. Never use the soldering tool for purposes for which is was not designed.

8. Wear suitable work cloths.
   There is a danger of burning yourself with liquid solder. Wear the corresponding protective clothing in order to protect yourself against burns.

9. Protect your eyes.
   Wear protective eyewear. When working with bonding agents, it is particularly important to observe the warning notices of the bonding agent manufacturer. Protect yourself against spattering solder. There is a danger of burning yourself with liquid solder.

10. Use a soldering vapour suction device
    If devices for solder vapour suction are available, ensure that these are connected and correctly used.

11. Do not use the cord for purposes for which it is not designed.
    Never carry the soldering tool by the cord. Don’t use the cord to pull the power plug from the socket. Protect the cord from heat, oil, and sharp edges.

12. Protect the work piece.
    Use clamping devices to hold the work piece in place. This is more secure than using your hands, and leaves both hands free to work with the soldering tool.

13. Avoid abnormal posture.
    Set-up your work place with proper ergonomics. Avoid bad posture when working. Always use the suitable soldering tool.

14. Take care of your soldering tool.
    Keep the soldering tool clean for better and safer work. Follow the maintenance instructions and the notices concerning changing the soldering tips. Regularly inspect all connected cords and hoses. Repairs should only be carried out by a qualified technician. Use only original WELLER replacement parts.

15. Remove the power plug from the socket before opening the unit.

16. Remove all maintenance tools .
    Before switching on the unit, check that all maintenance tools have been removed from the unit.

17. Avoid unexpected operation.
    Make sure that the mains switch is turned off when inserting the plug into the socket or connecting to mains. Don’t hold a soldering tool which is connected to a mains supply while touching the mains switch.

18. Extension cords outside.
    Use only extension cords outside which are authorised and correspondingly labelled.

19. Pay attention.
    Be careful of what you do. Work with caution. Don’t use the soldering tool if you are not concentrated on your work.

20. Inspect the soldering tool for any damage.
    Before further use of the soldering tool, safety devices or slightly damaged parts must be carefully checked for error-free and intended operation. Inspect moving parts for error-free operation and that they don’t bind, or whether any parts are damaged. All parts must be properly mounted and all requirements fulfilled for guaranteed error-free operation of the soldering tool. Damaged safety devices and parts must be repaired or replaced by a qualified technician, so long as nothing else is indicated in the Operation Manual.

21. Attention
    Use only accessories or attachments which are listed in the accessories list of the Operation Manual. Use only WELLER accessories or attachments on original WELLER equipment. Use of other tools and other accessories can lead to a danger of injury.

22. Repairs to your soldering tool should be carried out by qualified technician
    This soldering tool is in accordance with the relevant safety regulations. Repairs should only be carried out by a qualified electrician using original WELLER replacement parts. Failure to do so can lead to accidents for the operator.

23. Do not work on electrically live parts.
    The grip of antistatic designed soldering tools is conductive.

24. Applications with other WELLER equipment
    If the soldering tool is to be used together with other WELLER equipment and attachments, also observe the warning notices given in the corresponding Operation Manual.

25. Observe the valid safety regulations for your work place.

PU-S power supply unit – operating instructions

Description

The PU-S power supply unit (safety transformer) acts as a power supply for Weller units with a connected load of 24V AC / max. 50W. The PU-S power supply unit is equipped with a mains switch incorporated into the front panel, a fuse holder and a 3-pin lockable connector socket (24V AC output).
Technical data
Dimensions W x D x H : 115 x 150 x 94
Mains voltage : 230V (240V, 120V) 50 (60) Hz
Output voltage : 24V 50 (60) Hz
Max. power capacity : 50W
Mains fuse : T 0.315A

Commissioning

Insert the 3-pin plug of the unit to be connected into the 3-pin connector socket of the power supply unit and lock in place. Check whether the mains voltage is consistent with the information on the type plate. If the mains voltage is correct, connect the power supply unit to the mains and turn on at the mains switch.

 Operating guidelines

The operating instructions of the connectable Weller units are applicable in addition to these operating instructions.
The PU-S power supply unit is not suitable for the connection of Weller accessories for which electronic temperature control is required.

Safety guidelines

The manufacturer accepts no liability for usage other than that specified in the operating instructions, nor for any unauthorised modifications.
These operating instructions and the warning information they contain should be read carefully and kept in a clearly visible place adjacent to the soldering unit. Failure to adhere to warning instructions could cause accidents and injuries or prove detrimental
to health. The WELLER PU-S power supply unit complies with the EC certificate of conformity in accordance with the basic safety standards of EC guidelines 89/336/EEC, 73/23/EEC and 89/392/EEC.

Accessories

Scope of supply

PU-S power supply unit Operating instructions

Warning information

see WTCP-S – page 22

1. DIL-16-WG 5 41 734 99|
---|---
2. DIL-24 5 41 739 99|
3. DS-TO 5 41 745 99|
4. FP-7 5 41 732 99|
5-7. DS-7 5 13 040 99|
8. Tin-A-Print 5 13 020 99|
9. FE50M 5 32 152 99|

Accessories for Magnastat Soldering Iron TCP

1. Desoldering Tip for IC’s dual-in-line
2. Desoldering Tip for IC’s dual-in-line with 24 pins, to use with TCP iron
3. Desoldering Tips for round IC’s in TO-5 housings, to use with TCP iron
4. Flat Pack soldering tip 9 mm width for TCP soldering iron
5. Desoldering assembly for TCP iron
6. Rubber ball for DS-7 and DS-7-N
7. Suction tip 1,5 mm ø for DS-7 and DS-7-N
8. For coating of circuit boards for use with TCP.
9. Magnastat soldering iron 24V/50W with fume extraction device for connection to Weller Zero-Smog

Model| Width| Best.-Nr. mit Standard-260°C| 310°C| Order Number for standard
temperatures of regular tips| 425°C| standard 480°C
---|---|---|---|---|---|---
Flachform
Screwdriver Tip
For me tournevis| 0.8
1.6
2.4
3.2| PT-H 5
5 41 115 99
PT-A 5
5 41 125 99
PT-B 5
5 41 135 99
PT-C 5
5 41 145 99| PT-H 6
5 41 116 99
PT-A 6
5 41 126 99
PT-B 6
5 41 136 99
PT-C 6
5 41 146 99| PT-H 7
5 41 117 99
PT-A 7
5 41 127 99
PT-B 7
5 41 137 99
PT-C 7
5 41 147 99| PT-H 8
5 41 118 99
PT-A 8
5 41 128 99
PT- B 8
5 41 138 99
PT-C 8
5 41 148 99| 6.10
PT-B 9
5 41 139 99
PT-C 9
5 41 149 99
Flachform
Screwdriver type
Forme tournevis| 4.6
5.6| PT-D 5
5 41 155 99
–
–5| PT-D 6
5 41 156 99
–
–5| PT-D 7
5 41 157 99
PT-E 7
–5 41 167 99| PT-D 8
5 41 158 99
PT-E 8
5 41 168 99| PT-D 9
6.10
5 41 159 99
PT-E 9
5 41 169 99
Langform
Long Screwdriver Tip
Forme tournevis longue| 1.2
2.0
3.2| PT-K 5
5 41 175 99
PT-L 5
5 41 185 99
PT-M 5
5 41 195 99| PT-K 6
5 41 176 99
PT-L 6
5 41 186 99
PT-M 6
5 41 196 99| PT-K 7
5 41 177 99
PT-L 7
5 41 187 99
PT-M 7
5 41 197 99| PT-K 7
5 41 177 99
PT-L 7
5 41 187 99
PT-M 7
5 41 197 99| PT-M 9
5 41 199 99
Rundform
Conical Blunt Tip
Forme conique| 2.4
3.2
5.0| –
–| –
–| PT-BS 7
5 41 207 99
PT-CS 7
5 41 217 99
PT-DS 7
5 41 227 99| PT-BS 8
5 41 208 99
PT-CS 8
5 41 218 99
PT-DS 8
5 41 228 99| PT-BS 9
5 41 209 99
PT-CS 9
5 41 219 99
PT-DS 9
5 41 229 99
Conical spade tip| 1.2
1.6
2.4
3.2
5.0| PT-F 5
5 41 235 99
PT-AA 5
5 41 245 99
PT-BB 5
5 41 255 99
–
–| PT-F 6
5 41 236 99
PT-AA 6
5 41 246 99
PT-BB 6
5 41 256 99
–
–| PT-F 7
5 41 237 99
PT-AA 7
5 41 247 99
PT-BB 7
5 41 257 99
PT-CC 7
5 41 267 99
PT-DD 7
5 41 277 99| PT-F 8
5 41 238 99
PT-AA 8
5 41 248 99
PT-BB 8
5 41 258 99
PT-CC 8
5 41 268 99
PT-DD 8
5 41 278 99| PT-F 9
5 41 239 99
PT-AA 9
5 41 249 99
PT-BB 9
5 41 259 99
PT-CC 9
5 41 269 99
PT-DD 9
5 41 279 99
Conical Long Tip| 1.2
1.6
2.4
3.2
5.0| PT-F 5
5 41 235 99
PT-AA 5
5 41 245 99
PT-BB 5
5 41 255 99
–
–| PT-F 6
5 41 236 99
PT-AA 6
5 41 246 99
PT-BB 6
5 41 256 99
–
–| PT-F 7
5 41 237 99
PT-AA 7
5 41 247 99
PT-BB 7
5 41 257 99
PT-CC 7
5 41 267 99
PT-DD 7
5 41 277 99| PT-F 8
5 41 238 99
PT-AA 8
5 41 248 99
PT-BB 8
5 41 258 99
PT-CC 8
5 41 268 99
PT-DD 8
5 41 278 99| PT-F 9
5 41 239 99
PT-AA 9
5 41 249 99
PT-BB 9
5 41 259 99
PT-CC 9
5 41 269 99
PT-DD 9
5 41 279 99
Conical Long Tip| 0.8
0.4| PT-O 5
5 41 285 99
–| PT-O 6
5 41 286 99
–| PT-O 7
5 41 287 99
PT-S 7
5 41 367 99| PT-O 8
5 41 288 99
PT-S 8
5 41 368 99| –
Screwdriver Tip| 1.6| PT-R 5
5 41 295 99| PT-R 6
5 41 296 99| PT-R 7
5 41 297 99| PT-R 8
–
5 41 298 99| –
Flat Tip, slightly bent,
one side wettable| 3.2| PT-MX 5
5 41 305 99| PT-MX 6
5 41 306 99| PT-MX 7
5 41 307 99| PT-MX 8
5 41 308 99| –
5 87 060 43| Tool for tip-exchange| | | | |

1. Conducting material antistatic
2. Electric connecting-line
3. Additional connection
4. Mains
5. Low-Ohm service ground without connection to mains-earth or SL.
6. Socket for potential balance.
7. Electric connecting-line

1. Mains plug
2. Screw terminal
3. Mains switch 1-pole not illuminated
4. Potential equalisation socket
5. Magnastat switch
6. Heating element

Cooper Tools GmbH
Carl-Benz-Straße 2, D-74354 Besigheim
Postfach 1351, D-74351 Besigheim,
Tel.: 07143/580-0
Fax: 07143/580-108
CooperTools S.A.
ZA des Petits Carreaux; B.P. 63
4, avenue des Coquelicots
F-94382 Bonneuil-sur-Marne CEDEX
Tél.: (1) 45.13.16.80; Fax: (1) 43.77.94.24
Cooper Industries Italia S.p.A.
CooperTools Division
Via Lazio 65, I-20094 Buccinasco (MI)
Tel.: (02)45700053
Fax: (02)48843706

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