TOSHIBA TCB-PCIN4E Output Control Board Installation Guide

June 12, 2024
Toshiba

TOSHIBA-LOGO

TOSHIBA TCB-PCIN4E Output Control Board

TOSHIBA-TCB-PCIN4E-Output-Control-Board-PRODUCT

Product Information

The product is an Output Control Board with the model number TCB-PCIN4E. It is compatible with SMMS-u or SHRM-A systems. The board is used for controlling and monitoring the operation of the outdoor unit.

The installation manual provides important safety precautions, which should be read before proceeding with the installation.

External View

The board has a terminal block (M3) with 4-4 mm diameter mounting holes. It also includes various accessories such asconnection cables, wire clamps, binding bands, and clamp filters of  different diameters.

Optional PCB

There are two types of optional PCBs available, type A and type B. The number of optional PCBs that can be installed depends on the model. The optional PCBs are connected to the main interface PCB using connector cables.

Wiring

The output wiring should be connected to the board using clamp filters and binding bands. If multiple optional PCBs are installed, all the connection cables should be banded together and attached with one clamp filter. The redundant connection cables should also be banded together using a binding band.

The connection cable and output wiring should be fixed using wire clips and cable straps.

Product Usage Instructions

  1. Before starting the installation, make sure to turn off the power supply.
  2. Install the optional PCB at the specified position inside the electrical components box.
  3. Use the fixing support to secure the optional PCB in place.
  4. There are four mounting holes inside the electrical components box for attaching the fixing support.
  5. Connect the connector (PJ20) on the optional PCB to the connector (CN511 or CN514) on the interface PCB using the provided connector cable.
  6. Tie the cable using the binding band.

For detailed information on the operation and electrical wiring, refer to the product manual.

Precautions for Safety
As for the Precaution for Safety, please read the Installation Manual of outdoor unit.

External View

Accessories

TOSHIBA-TCB-PCIN4E-Output-Control-Board-FIG
2

Installation

  1. Before starting installation work, be sure to turn the power supply OFF.
  2. Install the “Optional PCB” at the position on the electrical components box shown in the figure on the right.
  3. Install the “Optional PCB” at the specified location inside the electrical components box using the fixing support.
  4. There are four mounting holes for the fixing support at specified locations inside the electrical components box.
  5. Connect the connector (PJ20 (green)) on the “Optional PCB” to the connector (CN511 (green) or CN514 (green)) on the “interface PCB” using the connector cable (provided). (See figure on right.)
  6. The cable (provided) is long. Tie it using the binding band.

[PCB Installation Position] PCB: Printed Circuit BoardTOSHIBA-TCB-PCIN4E-
Output-Control-Board-FIG 3

Wiring

  1. Attach the clamp filter (8) to the connection cable ( 1 or 2 ) and attach the clamp filter (10) to the output wiring as shown in the figure.
    Use binding band B (9) to fix the clamp filter (8 or 10) to the wiring.
  • When more than one optional PCBs are installed, band all the connection cables and attach one clamp filter. 2. Band the redundant connection cables ((1 or 2) as shown in the figure and tie them with binding band A (7). 3. Fix the connection cable ( 1 or 2 ) and the output wiring with wire clip and cable strap as shown in the figure.

Electrical Wiring Diagram

Details of Operation, Electrical Wiring Diagram

CAUTION

Output Relay (K1, K2) Contact Specifications

  • Output terminals (OUTPUT1, 2) must satisfy the following electrical rating.
  • When connecting a conductive load (e.g. relay coil) to loads K1 and K2, insert a surge killer CR (for an AC power supply) or a diode for preventing back electromotive force (for a DC power supply) on the bypass circuit.
220-240 VAC, 10 mA or more, 1A or less 24 VAC, 10 mA or more, 1 A or less (non-conductive load)

Trouble / Operation output

Functions
The operation trouble indication PCB can output operation and trouble states by connecting to the interface PCB of outdoor units.

Operation

  • Operation output: The operation indication is output when even one of the indoor units in the system is operating.
  • Trouble output: The trouble indication is output when a trouble has occurred on even one of the indoor units or outdoor units in the system.

Operation output and Trouble output are output simultaneously during outdoor unit automatic backup operation.

Wiring exampleTOSHIBA-TCB-PCIN4E-Output-Control-Board-FIG
5

C1 Connector cable 1 ( 1 )
CN511 Connector on interface side (green)
K1, K2 Relays
L1 Trouble indication Lamp
L2 Operation indication Lamp
OUTPUT1 Trouble output
OUTPUT2 Operation output
PJ20 Connector on optional PCB side
PS Power supply unit
TB1 Terminal block

Connect optional PCBs to the header outdoor unit.

Compressor Operation Output

Functions
This function can be applied, for example, to the elapsed operation time count of each compressor mounted on an outdoor unit since the compressor in operation signal can be output externally.

Operation
During compressor operation, the relay of the output terminal corresponding to that compressor turns ON (closes) and turns OFF (opens) when compressor operation stops.
As shown in the figure, the output terminals are “OUTPUT1” and “OUTPUT2” from the left compressor facing the front of the outdoor unit.

Wiring exampleTOSHIBA-TCB-PCIN4E-Output-Control-Board-FIG
7

C2 Connector cable 2 ( 2 )
CN514 Connector on interface side (green)
CTR1 Elapsed operation counter 1
CTR2 Elapsed operation counter 2
K1, K2 Relays
L1, L2 Operation indication LEDs
OUTPUT1 Compressor 1 operation output terminal
OUTPUT2 Compressor 2 operation output terminal
PJ20 Connector on optional PCB side
PS Power supply unit
TB1 Terminal block
Operating Rate Output

Functions
The operation state can be remotely checked since the system operating rate signal can be outputexternally.

Operation
As shown in the table, each of the output terminals turns ON (relay closes) and OFF (relay opens) according to the system operating rate.

Functions| Outdoor DN Code (O.DN)| OUTPUT 1| OUTPUT 2| OUTPUT 3| Operating rate FA
---|---|---|---|---|---

System operating rate output

|

O.DN [012] = 1

| OFF| OFF| OFF| FA = 0%
ON| OFF| OFF| 0% < FA < 20%
OFF| ON| OFF| 20% £ FA < 35%
ON| ON| OFF| 35% £ FA < 50%
OFF| OFF| ON| 50% £ FA < 65%
ON| OFF| ON| 65% £ FA < 80%
OFF| ON| ON| 80% £ FA < 95%
ON| ON| ON| 95% £ FA

OFF=relay open ON=relay closed

Wiring exampleTOSHIBA-TCB-PCIN4E-Output-Control-Board-FIG
8

C2 Connector cable 2 ( 2 )
CN514 Connector on interface side (green)
K1, K2 Relays
MONITOR Monitoring device
OUTPUT1 Output terminal for each function
OUTPUT2 Output terminal for each function
OUTPUT3 Output terminal for each function
PJ20 Connector on optional PCB side
TB1 Terminal block
  • Connect optional PCBs to the header outdoor unit.

“Compressor Operation Output” and “Operation Rate Output” can be switched with the Outdoor DN Code (O.DN).
To set Outdoor DN Code (O.DN), refer to the Installation Manual for the outdoor unit used.

Function Outdoor DN Code (O.DN)
Compressor Operation Output [012] = 0 (factory default)
Operation Rate Output [012] = 1

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