LAZER Defender 2020 Plus Expedition Roof Rack Mounting Kit Instruction Manual

June 12, 2024
LAZER

Defender 2020 Plus Expedition Roof Rack Mounting Kit

Product Information

  • Product Name: Defender 2020+ Expedition Roof Rack Mounting Kit
  • Difficulty Level: Moderate

Included Tools

  • Socket Set
  • Allen Key Set
  • Spanner Set
  • Rivnut Gun
  • Drill Bit
  • Switch Hole – 20mm
  • Bracket Hole – 12mm
  • Cable Tie Hole – 3mm
  • Plastic Trim Tool Set
  • Centre Punch Tool
  • Ruler
  • Wire Cutters
  • Wire Strippers and Ratchet Crimpers
  • Cable Ties

Product Usage Instructions

Pre-installation Checks

  1. Ensure the vehicle’s battery is disconnected

Templates
Left-Hand Side Template and Right-Hand Side Template are provided at the end of the instructions for drilling and marking purposes.

WHAT’S INCLUDED

  • 2x Linear Side Mounting Bracket (LH/RH)
  • 2x M8 Rivnuts
  • 2x M8 Bolts

ALSO REQUIRED

  • 1x Linear-36
  • 1x One-Lamp Harness (1L-LP-220)
  • 1x Extension Kit (8213-2C)

DIFFICULTY LEVEL

TOOLS REQUIRED

LAZER-Defender-2020-Plus-Expedition-Roof-Rack-Mounting-Kit-
fig-2

PRE-INSTALLATION CHECKS

Ensure battery is disconnected.

INSTALLATION

  • Step 1
    • Remove the rubber trim to reveal the T30 security bolts. Remove these T30 bolts (x1 left-hand side and x1 right-hand side).
  • Step 2
    • Slide the slat back to reveal the 8mm bolts. Remove these 8mm bolts (x1 left-hand side and x1 right-hand side).
  • Step 3
    • Slide the front of the rack off carefully.LAZER-Defender-2020-Plus-Expedition-Roof-Rack-Mounting-Kit-fig-3
  • Step 4
    • Mark where to drill (both sides of the roof rack) using the measurements shown or the paper templates provided at the end of the instructions (please ensure Page Sizing / Scaling is set to Actual Size or 100% scale).
  • Step 5
    • Drill a 12mm hole where you have marked on both left and right sides of the roof rack.
  • Step 6
    • Install the supplied M8 rivnut into the drilled holes and tighten with a rivnut gun.
  • Step 7
    • Assemble the linear side bracket and bolts as shown (Bolt, spring washer, washer) and install onto the roof rack.LAZER-Defender-2020-Plus-Expedition-Roof-Rack-Mounting-Kit-fig-5
  • Step 8
    • Install the lamp onto the roof rack using the security bolts included with the lamp.
  • Step 9
    • Install the front of the roof rack back onto the car and bolt into place.
  • Step 10
    • Plug the 3m extension cable into the lamp and run the cable down to the vehicle roof.
  • Step 11
    • Tidy the lamp plug by drilling a 3mm hole to cable tie the lamp plug.
  • Step 12
    • Re-install the roof rack slat and run the cable in between the roof rail and the roof ditch.LAZER-Defender-2020-Plus-Expedition-Roof-Rack-Mounting-Kit-fig-7
  • Step 13
    • Run the extension cable down to the engine bay by tucking the cable inside of the ‘A’ pillar trim.
  • Step 14
    • Remove all the screws holding the scuttle panel trim. Then, run the extension cable across the scuttle.
  • Step 15 – Relay Location
    • Mount the relay and connect the live and earth connections.
  • Step 15 – Wiring with Switch
    • Run the switch cable through the factory grommet. Drill a 20mm hole and install the switch. LAZER-Defender-2020-Plus-Expedition-Roof-Rack-Mounting-Kit-fig-10
  • Step 15 – Wiring with Splice
    • High beam trigger can be found on some models at the right-hand side headlight plug (Purple/Red wire). Please test the wires for a 12V signal beforehand.

Can Information
Where the vehicle has the LED Matrix headlight system as standard, it may not be possible to detect a 12V high beam signal. In these instances, it will be necessary to complete the electrical installation using a Lazer CAN Interface. For vehicle-specific CAN instructions, please download the CANM8 Cannect App.

LAZER-Defender-2020-Plus-Expedition-Roof-Rack-Mounting-Kit-
fig-12

CONTACT

  • Address: Lazer Lamps Ltd, Units 1&2 Harlow Mill Business Centre, Riverway, Harlow, Essex. CM20 2FD. United Kingdom
  • Tell +44 (0)1992 677374E
  • Web: WWW.LAZERLAMPS.COM
  • E-Mail: sales@lazerlamps.com

References

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