LAZER Defender 2020 Plus Expedition Roof Rack Mounting Kit Instruction Manual

Defender 2020 Plus Expedition Roof Rack Mounting Kit

Product Information

• Product Name: Defender 2020+ Expedition Roof Rack Mounting Kit
• Difficulty Level: Moderate

Included Tools

• Socket Set
• Allen Key Set
• Spanner Set
• Rivnut Gun
• Drill Bit
• Switch Hole – 20mm
• Bracket Hole – 12mm
• Cable Tie Hole – 3mm
• Plastic Trim Tool Set
• Centre Punch Tool
• Ruler
• Wire Cutters
• Wire Strippers and Ratchet Crimpers
• Cable Ties

Product Usage Instructions

Pre-installation Checks

1. Ensure the vehicle’s battery is disconnected

Templates
Left-Hand Side Template and Right-Hand Side Template are provided at the end of the instructions for drilling and marking purposes.

WHAT’S INCLUDED

• 2x Linear Side Mounting Bracket (LH/RH)
• 2x M8 Rivnuts
• 2x M8 Bolts

ALSO REQUIRED

• 1x Linear-36
• 1x One-Lamp Harness (1L-LP-220)
• 1x Extension Kit (8213-2C)

DIFFICULTY LEVEL

TOOLS REQUIRED

PRE-INSTALLATION CHECKS

Ensure battery is disconnected.

INSTALLATION

• Step 1
  • Remove the rubber trim to reveal the T30 security bolts. Remove these T30 bolts (x1 left-hand side and x1 right-hand side).
• Step 2
  • Slide the slat back to reveal the 8mm bolts. Remove these 8mm bolts (x1 left-hand side and x1 right-hand side).
• Step 3
  • Slide the front of the rack off carefully.
• Step 4
  • Mark where to drill (both sides of the roof rack) using the measurements shown or the paper templates provided at the end of the instructions (please ensure Page Sizing / Scaling is set to Actual Size or 100% scale).
• Step 5
  • Drill a 12mm hole where you have marked on both left and right sides of the roof rack.
• Step 6
  • Install the supplied M8 rivnut into the drilled holes and tighten with a rivnut gun.
• Step 7
  • Assemble the linear side bracket and bolts as shown (Bolt, spring washer, washer) and install onto the roof rack.
• Step 8
  • Install the lamp onto the roof rack using the security bolts included with the lamp.
• Step 9
  • Install the front of the roof rack back onto the car and bolt into place.
• Step 10
  • Plug the 3m extension cable into the lamp and run the cable down to the vehicle roof.
• Step 11
  • Tidy the lamp plug by drilling a 3mm hole to cable tie the lamp plug.
• Step 12
  • Re-install the roof rack slat and run the cable in between the roof rail and the roof ditch.
• Step 13
  • Run the extension cable down to the engine bay by tucking the cable inside of the ‘A’ pillar trim.
• Step 14
  • Remove all the screws holding the scuttle panel trim. Then, run the extension cable across the scuttle.
• Step 15 – Relay Location
  • Mount the relay and connect the live and earth connections.
• Step 15 – Wiring with Switch
  • Run the switch cable through the factory grommet. Drill a 20mm hole and install the switch. LAZER-Defender-2020-Plus-Expedition-Roof-Rack-Mounting-Kit-fig-10
• Step 15 – Wiring with Splice
  • High beam trigger can be found on some models at the right-hand side headlight plug (Purple/Red wire). Please test the wires for a 12V signal beforehand.

Can Information
Where the vehicle has the LED Matrix headlight system as standard, it may not be possible to detect a 12V high beam signal. In these instances, it will be necessary to complete the electrical installation using a Lazer CAN Interface. For vehicle-specific CAN instructions, please download the CANM8 Cannect App.

CONTACT

• Address: Lazer Lamps Ltd, Units 1&2 Harlow Mill Business Centre, Riverway, Harlow, Essex. CM20 2FD. United Kingdom
• Tell +44 (0)1992 677374E
• Web: WWW.LAZERLAMPS.COM
• E-Mail: sales@lazerlamps.com

References

• Lazerlamps: Superior LED Driving Lights - Made In UK

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