CRAFTMADE BRK60 Burke 60 Inch Ceiling Fan Installation Guide

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Burke
Installation Guide
For Model: BRK60

Activating Your New Smart Fan;
Downloading the Bond Home App

• Using your smart device, navigate to the application store (Apple App store or Google Play), download the free Bond Home app, and create an account.
• Ensure the fan and receiver are receiving power from the housing supply using the remote control to turn the fan and light ON and OFF.
• Open the Bond Home App on your smart device and follow the step-by-step instructions included in the app to add your fan.
• Enjoy fan features and functionality that you can only get from activating the fan through the app.

SAFETY TIPS.

WARNING: To reduce the risk of electrical shock, turn off the electricity to the fan at the main fuse box or circuit panel before you begin the fan installation
or before servicing the fan or installing accessories.

1. READ ALL INSTRUCTIONS AND SAFETY INFORMATION CAREFULLY BEFORE INSTALLING YOUR FAN AND SAVE THESE INSTRUCTIONS.
   CAUTION: To avoid personal injury, the use of gloves may be necessary while handling fan parts with sharp edges.

2.  Make sure all electrical connections comply with Local Codes or Ordinances, the National Electrical Code, and ANSI/NFPA 70-1999. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the instructions, please use a qualified electrician.

3. Make sure you have a location selected for your fan that allows clear space for the blades to rotate, and at least seven (7) feet (2.13 meters) of clearance between the floor and the fan blade tips. The fan should be mounted so that the tips of the blades are at least thirty (30) inches (76 centimeters) from walls or other upright structures.

4. The outlet box and ceiling support joist used must be securely mounted, and capable of supporting at least 35 pounds (16 kilograms). The outlet box must be supported directly by the building structure. Use only CETL or CUL in Canada or ETL or UL in USA listed outlet boxes marked “FOR FAN SUPPORT.”
   WARNING: To reduce the risk of fire, electrical shock, or personal injury, mount to the outlet box marked “Acceptable for Fan Support of 15.9 kg (35 lb) or less,” and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
   WARNING: To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this fan are designed to accept only one 12 gauge house wire and two lead wires from the fan. If your house wire is larger than 12 gauge or there is more than one house wire to connect to the corresponding fan lead wires, consult an electrician for the proper size wire connectors to use.

5. Electrical diagrams are for reference only.

6. After installation is complete, check that all connections are absolutely secure.

7.  After making electrical connections, spliced conductors should be turned upward and pushed carefully up into the outlet box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on opposite sides of the outlet box.
   WARNING: To reduce the risk of serious bodily injury, DO NOT use power tools to assemble any part of the fan, including the blades.
   WARNING: To reduce the risk of fire or electrical shock, do not use this fan with any solid state speed control device or control fan speed with a full range dimmer switch. [Using a full range dimmer switch to control fan speed will cause a loud humming noise from the fan.]

8. Do not operate the reverse switch until the fan has come to a complete stop. [Note: If using a remote control with reverse capability, reverse fan blade direction only when on LOW speed.]

9. Do not insert anything between the fan blades while they are rotating.
   WARNING: To reduce the risk of personal injury, do not bend the blades during assembly or after installation.
   WARNING: To avoid personal injury or damage to the fan and other items, be cautious when working around or cleaning the fan.

10. Do not use water or detergents when cleaning the fan or fan blades. Dry dust cloth or lightly dampened cloth will be suitable for most cleaning.
    WARNING: To reduce the risk of personal injury, use only the parts provided with this fan. The use of parts OTHER than those provided with this fan will void the warranty.
    WARNING: This fan MUST be installed with the safety cable provided with the fan. Failure to use the safety cable provided may result in personal injury, damage to the fan, or damage to other property.
    WARNING: Metal cover for use without light kit will be HOT if the light is left on. To reduce the risk of personal injury, the light kit must be OFF or disconnected before installing a metal cover.
    CAUTION: Do NOT tamper with or attempt to repair the LED component of the fixture. The light source is designed for this specific application and should not be serviced by untrained personnel. If any servicing is required, call our customer service department.

11. The light kit is dimmable to 10% with select dimmers.

Modifications not approved by the party responsible for compliance could void the user’s authority to operate the equipment. [The equipment refers to the remote and/or wall control and/or LED light kit.] NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to  provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

The LED light kit complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this LED light kit may not cause harmful interference, and (2) this LED light kit must accept any interference received, including interference that may cause undesired operation.
Distributed by: Craftmade, 3901 S. 20th Avenue, DFW Airport, TX 75261; 1-800-486-4892
NOTE: The important safety precautions and instructions appearing in the manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense and caution are necessary factors in the installation and operation of this fan.

Unpacking Your Fan.

Carefully open the packaging. Remove items from Styrofoam inserts. Remove motor housing and place on carpet or Styrofoam to avoid damage to the finish. Do not discard the fan cartons or Styrofoam inserts should this fan need to be returned for repairs. Check against parts inventory that all parts have been included

Parts Inventory.

a. mounting plate. 1 piece
b. housing ring. 1 piece
c. motor assembly. 1 piece
d. motor housing. 1 piece
e. wall plate.1 piece
f. remote control cover. 1 piece
g. faceplate. 3 pieces
h. wall control. 2 pieces
i. fitter plate. 1 piece
j. LED light kit. 1 piece
k. shade. 1 piece
l. metal cover. 1 piece
m. blade. 3 pieces
n. blade plate. 3 pieces
o. hardware packs|
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IMPORTANT REMINDER: You must use the parts provided with this fan for proper installation and safety. ****

Installation Preparation.

To prevent personal injury and damage, ensure that the hanging location allows the blades a clearance of 7 feet (2.13m) from the floor and 30in. (76cm) from any wall or obstruction.
This fan is suitable for room sizes up to 400 square feet (37.2 square meters).
This fan can be mounted as a flush mount on a regular (no-slope) ceiling only. Download installations are not available for this fan.

Installation requires these tools:
Phillips screwdriver, flat-head screwdriver, adjustable pliers or wrench, stepladder, wire cutters, and rated electrical tape.

Mounting Plate Installation

Turn off circuit breakers to the current fixture from the breaker panel and be sure the operating light switch is turned to the OFF position.
WARNING: Failure to disconnect the power supply prior to installation may result in serious injury. Remove existing fixture.
WARNING: When using an existing outlet box, be sure the outlet box is securely attached to the building structure and can support the full weight of the fan. Ensure the outlet  box is clearly marked “Suitable for Fan Support.” If not, it must be replaced with an approved outlet box. Failure to do so can result in serious injury.

CAUTION: Be sure the outlet box is grounded properly and that a ground wire (GREEN or bare) is present. Locate the 4 screws/lock washers on the underside of the mounting plate and remove the screw/lock washer next to the green ground screw. Also, remove the screw/lock washer directly opposite the screw/lock washer that was just removed. Partially loosen the other 2 screws/lock washers.

Install mounting plate to outlet box using original screws, spring washers, and flat washers provided with new or original outlet box.* Pull electrical wiring from outlet box through the center hole in the mounting plate.
*Note: It is very important that you use the proper hardware when installing the mounting plate as this will support the fan.

Preparation for Wiring.

Lift motor assembly to the mounting plate and then hang motor assembly on the j-hook on the underside of the mounting plate. (Use one of the non-slotted holes on the rim of the motor  assembly to do so.) This will allow the motor assembly to hang out of the way while wiring. Tip: Seek the help of another person to hold the stepladder in place and lift the fan up to you once you are set on the ladder.

Find a secure attachment point (wood ceiling joist highly recommended) and secure safety cable. It will be necessary to use a heavy-duty wood screw, washer, and lock washer  (not supplied) with the safety cable loop. If necessary, adjust the loop at the end of the safety cable. The loop at the end of the safety cable should just fit over the threads on the wood screw. Test safety cable by pulling on the loose end of the cable with pliers. If the safety cable slips, the loop must be adjusted to smaller. Extra cable slack can be left in the ceiling area.

Wiring.

WARNING: Turn off circuit breakers to the current fixture from the breaker panel and be sure the switch is turned to the OFF position.
CAUTION: Be sure the outlet box is grounded properly and that a ground wire (GREEN or Bare) is present. Make sure all electrical connections comply with Local Codes or  Ordinances and the National Electrical Code. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to below, please use a qualified electrician.

One fan has been temporarily hung on the mounting plate, electrical wiring can be made as follows:
Connect BLACK wire from fan to BLACK wire from ceiling with wire connector provided. Connect WHITE wire from fan to WHITE wire from ceiling with wire connector provided. Connect GROUND (GREEN) wire from mounting plate to BARE/GREEN wire from the ceiling with wire connector provided.

• Wrap each wire connector separately with electrical tape as an extra safety measure. [“Wiring” continued on the next page.] [PLEASE NOTE: Wall and/or handheld remote control must be used for the fan to operate. If you do not wish to use the wall control, please proceed to Section 7 below to  continue with fan installation.] To install wall control, remove the existing wall switch. Wire one of the wall controls with wire connectors provided as shown in the diagram at right.

*Wrap each wire connector separately with electrical tape as an extra safety measure.
Gently push wires and taped wire connectors into the outlet box.
Install one 12-volt battery (included) in-wall control.
IMPORTANT: Wall control will not function unless the battery is installed.
WARNING: Battery is to be inserted with the correct polarity.
Select a faceplate (almond or white) and press firmly onto the front of the wall control. Attach the wall control to the outlet box and secure it with screws from the original wall switch. Attach wall plate (included) to wall control using 2 screws provided with the wall control.

Fan Assembly.

Remove motor assembly from the j-hook on the mounting plate. Then, raise the motor assembly to the mounting plate again, aligning slotted holes at top of the motor assembly with loosened screws on the mounting plate. Twist motor assembly to lock. Re-insert the 2 screws that were previously removed (Section 4, page 5) and then tighten all 4 screws to secure the motor assembly.

WARNING: It is extremely important to tighten motor mounting screws completely so that fan is mounted securely.

Motor Housing Assembly.

Locate 4 screws on the outer rim at top of the motor assembly and partially loosen 2 of the screws that are directly opposite each other. Remove the other 2 screws from the motor assembly.
Now, raise the motor housing to the motor assembly, aligning slotted holes in the motor housing with loosened screws in the motor assembly. Twist motor housing to lock. Re-insert the 2 screws that were previously removed and then tighten all 4 screws to secure the motor housing.

Locate 4 tabs inside the housing ring. Place housing ring at bottom of motor housing with the wider opening facing up (toward the ceiling). Gently begin pushing the housing ring toward top of the motor housing, aligning tabs in the housing ring with 4 elongated indentations at top of the motor housing.
IMPORTANT: Each tab should slide into one of the 4 indentations to ensure the housing ring fits securely.

Blade Assembly.

WARNING: To reduce the risk of serious bodily injury, DO NOT use power tools to assemble the blades. If blade screws are overtightened, blades may crack and break.
Locate 6 blade screws/lock washers/flat washers in the hardware pack.

Before installing each blade, make sure the end of the blade with holes for installation is turned so the FLAT side is toward the ceiling. Raise the blade to the motor, aligning holes in the blade with corresponding holes in the motor. Then, hold the blade plate up to the blade, aligning holes as shown, and partially insert 2 blade screws/lock washers with fingers first to attach the blade to the motor. Before securing screws permanently, repeat the procedure for the remaining blades. Securely tighten all screws only after all 3 blades have been attached.
NOTE: Tighten blade screws twice a year.

Light Kit Assembly (Optional).

Remove 1 screw from the motor plate (on the underside of the motor) and partially loosen the other 2 screws. Align slotted holes in the fitter plate with loosened screws in the motor plate,  allowing Molex connections from the motor housing to come through a hole in the middle of the fitter plate. Twist the fitter plate to lock. Re-insert the screw that was just removed and tighten all 3  screws securely with a Phillips screwdriver.

Remove 1 screw and partially loosen the other 2 screws from the underside of the fitter plate.

Connect the WHITE wire from the motor housing to the WHITE wire from the LED light kit. Connect BLUE (or BLACK) wire from motor housing to BLUE wire from the LED  light kit. Be sure Molex connections snap together securely.

Carefully arrange wiring within the fitter plate. Align slotted holes in an LED light kit with loosened screws in the fitter plate. Twist LED light kit to lock. Re-insert the screw that was previously removed and tighten all 3 screws securely.
If you wish to USE the light kit, align grooves on the shade with nodules on the inside of the fitter plate and push up gently on the shade. Twist shade to the RIGHT (clockwise) until shade locks into place. Pull down VERY GENTLY on the shade to make sure that shade is secure.

If you do NOT wish to use the light kit, locate slots on the metal cover and align them with nodules inside the fitter plate. Gently push up on the metal cover and turn to the RIGHT  (clockwise) until it no longer turns.

WARNING: The metal cover will be HOT if the light is left on.

Handheld Remote Control Assembly.

IN ORDER TO USE THE HANDHELD REMOTE CONTROL, PLEASE CONTINUE WITH SECTION 10 for remote control assembly instructions. If you have already installed the wall control but do not wish to use the handheld remote control, please proceed to Section 11.
Gently pull on the remote control cover to separate the top and bottom parts. [Refer to diagram 1.]

In order to use wall control as a handheld remote control, cut each wire on wall control (that was not previously used)–use wire cutters to cut off each wire as close to the wall control as possible. [Refer to diagram 2.] Install one 12-volt battery (included) in-wall control. [Refer to diagram 2.]
WARNING: Battery is to be inserted with the correct polarity.
Attach black faceplate to the front of wall control; press down firmly. [Refer to diagram 3.]
Align holes in the wall control with posts located on the inside of the TOP part of the remote control cover and press together firmly. Place wall control into the BOTTOM part of the remote control cover, aligning posts on top of the remote control cover with post holes in the bottom. [Refer to diagram 3.]
(NOTE: Make sure to align narrower ends of the remote control  cover before closing.) Squeeze the top and bottom of the remote control cover together until you hear a click at each end, indicating that the remote control cover has closed completely.

IMPORTANT: Store the handheld remote control away from excess heat or humidity. To prevent damage to the handheld remote control, remove the battery if the handheld remote control will not be used for long periods.
NOTE: Remove batteries with low or no charge and dispose of them properly.

CAUTION: “DO NOT DISPOSE OF BATTERIES IN FIRE, BATTERIES MAY EXPLODE OR LEAK.” – When disposing of household alkaline batteries, it is best to check with your local and state recycling or household hazardous waste coordinators concerning the specifics of the program in your area. You may also locate a recycling center by calling 1-800-8-BATTERY or 1-877-2-RECYCLE or visiting www.epa.gov/epawaste/index.htm or www.earth911.org for more information.
WARNING: Choking Hazard –  Small parts. Keep batteries away from children.
WARNING: Batteries are NOT rechargeable.
Non-rechargeable batteries are not to be recharged.

Automated Learning Process./Activating Code.

CAUTION: The wall and/or handheld remote control can be programmed to multiple receivers or fans. If this is not desired, turn the wall switch off to any other programmable receiver or fan.
Restore electrical power and then, if using wall control, set the slider switch on wall control to the ON position.
Within 60 seconds of turning on the wall control, press and hold the OFF button on the wall control for 5 seconds (or until the light blinks twice or fan blades begin to turn).
Turn the power off again for at least 5 seconds and then turn the power back on. Within 60 seconds of restoring the power, press and hold the OFF button on the front of the handheld remote control for 5 seconds (or until the light blinks twice or fan blades begin to turn).
Test the light and fan functions to confirm the learning process is complete–see Section 15 on the following page.

Remote/Wall Control Operation.

ON/OFF slider switch – turns
HIGH button
MED button
LOW button
OFF button
L1 button
L2 button
REV button| – turns wall control ON or OFF (switch is not functional on handheld remote)
– turns fan to HIGH speed
– turns fan to MEDIUM speed
– turns fan to LOW speed
– turns to fan OFF
– turns light kit ON/OFF when pressed once; dims light kit when pressed and held down
– (not applicable for this fan)
– reverses blade direction (fan must be set on low before reversing blade direction)
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Smart Ceiling Fan Wi-Fi Control.
(Optional) Without Wi-Fi activation, you will not enjoy the expanded features and functions of your ceiling fan: Breeze speed setting, Creating Schedules, and Voice Activation.
To enjoy all the potential of your new device, refer to the following steps to complete the Smart setup.

1. Download the Bond Home App, available on the Google Play Store and Apple App Store, or use the QR code to download the app.

2. Open the Bond application.

3. If you already have a Bond account, simply log in and continue to Step 4. If you do not have a Bond account, press “Create Account” and enter your name, and email and create a password.

4. Select “+” to add a device.

5. Select “Smart By Bond” (SBB).

6. Select this smart ceiling fan.

7. Once the Bond application connects to the fan, select “CONTINUE” to proceed.
   [“Smart Ceiling Fan Wi-Fi Control” continued on the next page.]

8. Test the fan functions:- You have the option to disable the light function if your fan does not have a light.

9. Select “YES, IT WORKS.”

10. Specific information about your fan:
    -Select “Location” and choose from one of the predefined entries or add your own by selecting “OTHER”. When finished, select “Save”.
    – Select the device name and enter the name for your device. When finished, select “OK” to save. PLEASE NOTE: This name will be used for integrations so a simple, easy-to-remember name is best.

11. Select “Continue”.

12. Select the Wi-Fi network you would like to connect to the SBB.

13. Enter the Wi-Fi password and select “OK”.

14. If there is an issue with the connection or the wrong password is entered, you will receive an error message. Select “OK, I’ve Got It”.

15. Once the connection is made, select “DONE”.

16. If the SBB fan is not displayed in the Bond application, swipe down to refresh.

For assistance at any time during this process, go to the “Help” section of the app:

• Tap on “Settings”
• Tap on “Help Center”
• Choose “Open a Ticket” or “Live Chat”

**Testing Your Fan.

**

It is recommended that you test the fan before finalizing installation. Restore power from the circuit box and light switch (if applicable). Test wall control (optional installation) by locating the ON/OFF slider switch on the wall control, then setting it to the ON position. A test light and dimmer function and then test fan speeds. Next, locate the handheld remote control. Test the light ON/OFF function by pressing the L1 button; test the dimmer function by pressing the L1 button and holding it down for up to 5 seconds. Test fan speeds with the different fan speed buttons. If the wall and/or handheld remote control operate(s) all of the functions of the fan and light, battery/batteries have (have) been installed correctly. If the wall and/or handheld remote control do (does) not operate all of the fan/light functions, refer to the “Troubleshooting” section to solve any issues before contacting Customer Service.

The fan must be on LOW before setting the fan to reverse direction. Use the “reverse” button (REV) to recirculate air depending on the season.
NOTE: If the wall control/handheld remote control interferes with other appliances, turn the power off first and then go back to the instructions in Section 12 (page 11).

Troubleshooting.

WARNING: Failure to disconnect the power supply prior to troubleshooting, any wiring issues may result in serious injury.
Problem: Fan fails to operate.
Solutions:

1. Check the wall switch to fan/wall control.
2. Check to be sure wall control (optional use) is wired properly.
3. Check to be sure the fan is wired properly.
4. The learning process between fan, handheld remote control, and, if applicable, wall control may not have been successful, and the code was not activated. Turn off the power and repeat the instructions in Section 12 (page 11).
5. Check that the red light on the handheld remote control turns on when a button is pressed indicating that the battery is good.
6. Verify that Molex connections in the LED light kit are connected properly.

Problem: Light kit not lighting.
Solutions:

1. Check the wall switch to fan/wall control.
2. Check that wires in the canopy are wired properly.
3. Verify that Molex connections in the LED light kit are connected properly.
4. Learning process between fan, handheld remote control and, if applicable, wall control may not have been successful, and code was not activated. Turn off the power and repeat the instructions in Section 12 (page 11).

Problem: Fan operates but light fails.
Solutions:

1. Check that wires in the canopy are wired properly.
2. Verify that Molex connections in the LED light kit are connected properly.

Problem: Fan and light fail to operate with wall control (optional) and/or handheld remote control.
Solutions:

1. Check battery power in the handheld remote control.
2. Learning process between fan, handheld remote control and, if applicable, wall control may not have been successful, and code was not activated. Turn off the power and repeat the instructions in Section 12 (page 11).
3. If using optional wall control, check that battery in wall control is still good.

Problem: Fan wobbles.
Solutions:

1. Use the balancing kit provided in one of the hardware packs. If no blade balancing kit is provided, please call Customer Support, at 1-800-486-4892, to request one.
2. The mounting plate is secure.
3. Check to be sure motor housing is turned completely and that mounting plate screws are secure.

Warranty.

CRAFTMADE™ LIFETIME LIMITED WARRANTY:
craftmade warrants this fan to the original household purchaser for indoor use under the following provisions: 1-YEAR WARRANTY: CRAFTMADE will replace or repair
any fan which has faulty performance due to a defect in material or workmanship. Contact Craftmade Customer Service at 1-800-486-4892 to arrange for the return of the fan.
Return fan, shipping prepaid, to Craftmade. We will repair or ship you a replacement fan, and we will pay the return shipping cost.
5-YEAR WARRANTY: CRAFTMADE will repair or replace, at no charge to the original purchaser, any fan motor that fails to operate satisfactorily when failure results from
normal use.
RETURN FAN MOTOR ONLY, shipping prepaid, to Craftmade Industries. We will repair or ship the purchaser a replacement motor and Craftmade will pay the return shipping cost.
6-YEAR to LIFETIME LIMITED WARRANTY: CRAFTMADE will repair the fan, at no charge for labor only to the original purchaser, if the fan motor fails to operate
satisfactorily when failure results from normal use. Parts used in the repair will be billed to the purchaser at prevailing prices at the time of repair.
The purchaser shall be responsible for all costs incurred in the removal, reinstallation, and shipping of the product for repairs.
This warranty does not apply when damage from mechanical, physical, electrical, or water abuse results in causing the malfunction. Deterioration of finishes or other parts due to time or exposure to salt air is specifically exempted under this warranty.
Neither Craftmade nor the manufacturer will assume any liability resulting from improper installation or use of this product. In no case shall the company be liable for any consequential damages for breach of this, or any other warranty expressed or implied whatsoever. This limitation as to consequential damages shall not apply in states where prohibited.

Parts Replacement.

For parts and information, please refer to
“Parts Inventory” on page 4.
Craftmade Customer Support:
1-800-486-4892
www.craftmade.com
KHLI2110

| APPROVED FOR
INDOOR USE ONLY
[Model: BRK60BNK3]
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| APPROVED FOR USE IN
DAMP LOCATIONS
[Models: BRK60FB3, BRK60W3]

net weight of fan: 22.49 lb (10.2 kg)

Documents / Resources

| CRAFTMADE BRK60 Burke 60 Inch Ceiling Fan [pdf] Installation Guide
BRK60, Burke, 60 Inch Ceiling Fan, Burke 60 Inch Ceiling Fan, BRK60 Burke 60 Inch Ceiling Fan, Ceiling Fan
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