INFICON IC1000 Interface Adapter Instruction Manual

Translation of the Original Operating Instructions
IC1000
Interface adapter
Catalog No.
525-200
From software version
V1.11
Instruction Manual

About this manual

This document applies to the software version stated on the title page.
Product names may occur in the document, which are added for identification purposes only and belong to the respective owner of the rights.
1.1 Other associated documents

Operating manual of the connected leak detector|
---|---
Operating manual of the connected BM1000| jiqb10
Protocol descriptions of the connected leak detector|

1.2 Warnings
DANGER
Imminent hazard resulting in death or serious injuries
WARNING
Hazardous situation resulting in potential death or serious injuries
CAUTION
Hazardous situation resulting in minor injuries
NOTICE
Hazardous situation resulting in damage to property or the environment
1.3 Target groups
This instruction manual is intended for operators and technically qualified personnel with experience in leak detection technology and the integration of leak detectors in leak detection systems. In addition, the installation and use of the device require knowledge of electronic interfaces.

Safety

2.1 Intended use
The IC1000 is an interface adapter between a leak detector and a BM1000.
Interference due to emission of high frequencies
Devices in the immediate vicinity may be disturbed.
► Do not use the device in living areas.
► Only use the device in rooms that are closed on all sides and dry.
► Operate the device only according to this instruction manual.
2.2 Duties of the operator

• Read, observe, and follow the information in this manual and in the work instructions provided by the owner. This concerns in particular the safety and warning instructions.
• Always observe the complete operating instructions for all work.
• If you have any questions about operation or maintenance that are not answered in this manual, contact customer service.

2.3 Owner requirements
The following notes are for companies or any person who is responsible for the safety and effective use of the product by the user, employees or third parties.
Safety-conscious operation

• Operate the device only if it is in perfect technical condition and has no damage.

• Only operate the device properly in accordance with this instruction manual, in a safety and risk conscious manner.

• Adhere to the following regulations and observe their compliance:
  – Intended use
  – Universally valid safety and accident prevention regulations
  – International, national and local standards and guidelines
  – Additional device-related provisions and regulations

• Only use original parts or parts approved by the manufacturer.

• Keep this instruction manual available on site.

Personnel qualifications

• Only instructed personnel should be permitted to work with and on the device. The instructed personnel must have received training on the device.
• Make sure that authorized personnel have read and understood the instruction manual and all other applicable documents, see “Other associated documents [} 4]“.

2.4 Dangers
The measuring instrument was built according to the state-of-the-art and the recognized safety regulations. Nevertheless, improper use may result in risk to life and limb on the part of the user or third parties, or damage to the unit or other property may occur.

• Reverse polarity of the power supply (plus / minus at nominal voltage)
•  Connection of a voltage supply that is too high > Nominal voltage
• Connection of an AC power supply
• Connection of a voltage supply that is too low < Nominal voltage
• Connecting a non-compatible device to the RS232 interface
• Connecting a non-compatible device to the LD interface
• Assignment of the actually unused RS485 terminals
• Use in radioactive areas
• Operation under unsuitable ambient conditions
• Use outside the technical specifications.
• Use of wrong cables and wires

Scope of delivery, transport, storage

Scope of delivery

► Check the scope of delivery after receipt of the product to make sure it is complete and to check for external damage.
Transport
NOTICE
Damage caused by transport
Transport in unsuitable packaging material can damage the device.
► Keep the original packaging.
► Only transport the device in its original packaging.
Storage
► Always store the device in compliance with the technical data, see “Technical data [} 10]”.

Description

** The IC1000 does not perform a safety function
In the event of strong electromagnetic interference, communication may be distorted.
► Regularly check the function of the device.
4.1 Function**
The system at a glance

The IC1000 is an interface between a leak detector and a BM1000.
It allows the BM1000 to be used on a leak detector without LD interface (M12 connector).
A prerequisite is that the leak detector has an RS232 interface that can handle the LD protocol with 19200 or 38400 baud.
For this purpose, the IC1000 has an RS-232 port for connection to the leak detector and an LD interface for connection to the BM1000. this only applies to the ECOTEC E3000 from software version V3.33.
4.2 Structure of the IC1000

DIP switch and fuse

Under the cover there is a fuse (0.75 A, Schurter 7010.9800.xx) for the power supply of the BM1000 via LD interface of the IC1000.
Also two DIP switch blocks (S1 and S2). The baud rate for the LD protocol on the RS232 interface can be selected via DIP switch S2 / 1 on the IC1000.
The IC1000 supports 19200 or 38400 baud (8 data bits, no parity, 1 stop bit, no hardware flow control).
S2 / 1 = On means 38400 baud.
S2 / 1 = Off means 19200 baud.
All other switches must be OFF for proper operation.
LD port RS232
Connection for BM1000
Connection for leak detector
Galvanic isolation (max. 60 V (DC), 25 V (AC ) against GND)
Pin assignment:

► Connect the leak detector to the supplied cable via this connection.
Status LED

available
Cyan| illuminates| Ready for operation; communication to leak leak detector available
Green| Flashes quickly| Boot loader active, ready for software update
Green| Flashes slowly| Data reception on RS232
Yellow| Flashes slowly| Data reception on RS485
–| off| No operating voltage

24V IN
24 V input
Pin assignment:

The voltage supply is normally provided by the leak detector.
Use the appropriate cable from the supplied cable set for this purpose.
4.3 Technical data

Mechanical data

Dimensions (L × W × H)| 107.6mm x 89.7mm x 76.6mm
Weight| 0.5 kg
Electrical data

Protection class| EN 60529 IP20 UL 50E type 1
Nominal voltage| 24 V ±10% DC voltage
Nominal current| < 0.5 A
Overvoltage category| II

1. The power supply must meet the requirements for energy-limited circuits according to DIN EN 61010-1.

Ambient conditions

Max. height above sea level| 2000 m
Max. relative humidity above 40 °C| 50 %
Max. relative humidity from 31°C to 40°C| 80% to 50% (decreasing linearly)
Max. humidity up to 31 °C no condensation| 80 %
Max. storage temperature| -20°C … 60°C
Permissible ambient temperature (during operation)| 5°C … 50°C
Degree of contamination| II

4.4 Cleaning the device
The housing of the device is composed of synthetic material.

1. Switch off the device and disconnect it from the mains.
2. When cleaning the housing, use an agent accepted for synthetic surfaces (for example a light household cleaner). Do not use any solvents that attack synthetic materials.

Installation and removal

5.1 Mount IC1000 and DIN-TS35 top-hat rail

1. Hook device on top hat rail at bottom.
2. Press device onto top hat rail at top.

5.2 Establish connections
Connect IC1000 with leak detector
► Connect the RS232 and 24V IN ports to the leak detector using the cables supplied in cable set 200010785.
If for some reason you want to operate the IC1000 with a separate 24 V supply voltage, observe the following note:
NOTICE
The device must be supplied with a circuit that meets the requirements of “Energy limited circuits” of DIN EN 61010-1 (VDE 0411-1).
Connect IC1000 with BM1000
► Use the data cable to connect the LD connector on the IC1000 to the LD connector on the BM1000.

Table 1: Data cable
The data cables cannot be connected in series.
The voltage supply is normally provided by the leak detector. The length must not exceed 30 meters.
► Do not use other cable lengths.
► Then make the necessary settings on the leak detector. Refer to instructions of the leak detector.
5.3 Remove the IC1000 from the DIN-TS35 top hat rail

1. Use the flat-tip screwdriver to pull out the locking device.
2. Pull the device off of the top hat rail.

Decommissioning

6.1 Disposing of the device
The device can either be disposed of by the operator or be sent to the manufacturer.
The device consists of materials that can be recycled. This option should be exercised to prevent waste and also to protect the environment.
During disposal, observe the environmental and safety regulations of your country.
** Device cannot be disposed of as normal domestic waste.
6.2 Returning the device for maintenance, repair or disposal
WARNING
Danger due to harmful substances**
Contaminated devices could endanger health. The contamination declaration serves to protect all persons who come into contact with the device. Devices sent in without a completed Declaration of Contamination will be returned to the sender by the
manufacturer.
► Fill in the declaration of contamination completely.

1. Contact the manufacturer and send in a completed declaration of contamination before return shipment.
   ⇒ You will then receive a return number and the shipping address.

2. Use the original packaging when returning.

3. Before shipping the instrument, attach a copy of the completed contamination declaration to the outside of the package.

Declaration of Contamination
The service, repair, and/or disposal of vacuum equipment and components will only be carried out if a correctly completed declaration has been submitted. Non-completion will result in delay. This declaration may only be completed (in block letters) and signed by authorized and qualified staff.

Appendix

7.1 Accessories

Table 2: Data cable
The data cables cannot be connected in series.
The voltage supply is normally provided by the leak detector. The length must not exceed 30 meters.
► Do not use other cable lengths.
7.2 CE Declaration of Conformity
EU Declaration of Conformity
We — INFICON GmbH – herewith declare that the products defined below meet the basic requirements regarding safety and health and relevant provisions of the relevant EU Directives by design, type and the versions which are brought into circulation by us. This declaration of conformity is issued under the sole responsibility of INFICON GmbH.
In case of any products changes made, this declaration will be void.
Designation of the product:
Interface-Adapter
Models: IC1000
Catalogue numbers: 525-200
Cologne, May 30th, 2022

H. Bruhns, Vice President LDT
The products meet the requirements of the following Directives:

• Directive 2014/35/EU (Low Voltage)
• Directive 2014/30/EU (EMC)
• Directive 2011/651EU (RoNS)

Applied harmonized standards:

• EN 61010-1:2010+A1:2019
• EN 61326-1:2013 Class A according to EN 55011:2016+A1:2017
• EN /EC 63000:2018

Cologne. May 30th, 2022

W. Schneider, Research and Development
INFICON GmbH
Bonner Strasse 498 D-50968 Cologne
Tel.: +49 (0)221 587880
Fax: +49 (0)221 5878893
www.inficon.com
E mail: leakdetection@inficon.com
EU Declaration of Conformity
We — INFICON GmbH – herewith declare that the products defined below meet the basic requirements regarding safety and health, and relevant provisions of the relevant legislation by design, type and the versions, which are brought into circulation by us. This declaration of conformity is issued under the sole responsibility of INFICON GmbH.
In case of any products changes made, this declaration will be void.
Designation of the product:
Interface-Adapter
Models: IC1000
Catalogue numbers: 525-200
Cologne, May 30th, 2022

H. Bruhns, Vice President LDT
The products meet the requirements of the following Directives:

• Si 2016 No. 1091 (EMC)
• Si. 2012 No. 3032 (RoHS)

Applied harmonized standards:

• EN 61326.1:2013
  Class A according to EN 55011:2016+A1:2017

• EN !EC 63000:2018

Cologne, May 30th. 2022

W. Schneider, Research and Development
INFICON GmbH
Bonner Strasse 498 D-50968 Cologne
Tel.: +49 (0)221 587880
Fax: +49 (0)221 5878893
www.inficon.com
E mail: leakdetection@inficon.com
7.3 RoHS
Restriction of Hazardous Substances (China RoHS)

diphenyl ethers (PBDE)
PCB Mainboard
PC134.tei| X| 0| 0| 0| 0| 0
PCB Interface board
PCB4t I It&| X| 0| 0| 0| 0| 0
Cable Connectors Via fri II| X| 0| 0| 0| 0| 0
This table is prepared in accordance with the provisions of SJ/T 11364.
0: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB/T 26572.
(Enterprises may further provide in this box technical explanation for marking “X” based on their actual circumstances.)

IC1000-Operating-Instructions-jiqn22en1-02-(2305)
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Due to our continuing program of product Improvements, specifications are subject to change without notice.
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