HPS Ford F-150 Ecoboost 3.5L V6 Shortram Cold Air Intake Kit Instruction Manual

June 12, 2024
HPS

HPS Ford F-150 Ecoboost 3.5L V6 Shortram Cold Air Intake Kit

HPS-Ford-F-150-Ecoboost-3.5L-V6-Shortram-Cold-Air-Intake-Kit-
product

Product Information

  • Product : Performance Air Intake Kit
  • Part Number : 827-634

Compatible Vehicles:

  • 2015-2016 Ford F-150 Ecoboost 3.5L V6
  • 2015-2020 Ford F-150 Ecoboost 2.7L V6

Bill of Materials

Kit Number: 827-634

Kit Contents:

Line # Description Part Number Qty
1 Air intake pipe 529-424 1
2 Air Filter HPS-4298 1
3 Heat shield 531-425 1
4 Heat-shield bracket 530-437 1
5 3.5 – 4 Silicone Reducer x 3 Length P3SR-350-400-L3 1
6 3 Silicone Coupler x 3 Length P3SC-300-L3 1
7 T-bolt clamp for 4″ SSTC-108-116 1
8 T-bolt clamp for 3.5″ SSTC-89-97 1
9 T-bolt Clamp for 3″ SSTC-79-87 2
10 Edge trim with bulb x 48 Inches 7750B2X1/16C 1
11 Thin Edge trim x 28 inches 75B7X1/16 1
12 6mm Bolt x 16mm long HW-B6-16 1
13 6mm Flange Nut HW-N6 1
14 6mm Flat Washer 16mm OD HW-FW6L 2
15 M6 x 13mm OD, 5mm thick spacer 94669A165 1
  • Before installing any parts of this intake system, please read the instructions thoroughly.
  • Verify the contents of this intake kit before disassembling your vehicle.
  • DO NOT INSTALL IF ANY PARTS ARE MISSING OR DAMAGED. CONTACT tech@hpsperformanceproducts.com IMMEDIATELY. WE ARE NOT RESPONSIBLE FOR ANY DAMAGE CAUSED DUE TO IMPROPER INSTALLATION.
  • Installation requires moderate mechanical skills. A qualified mechanic is highly recommended.
  • Do not attempt to install the intake system while the engine is hot.
  • This installation may require removal of coolant lines that may be hot.
  • For technical inquiries, please e-mail us at tech@hpsperformanceproducts.com

Product Usage Instructions

Before starting the installation

This installation is not for the novice customer. Install this system with EXTREME caution! Misuse of this product can destroy your engine! If you are not well versed in the installation of intakes and if you are not mechanically inclined, please have a tuner shop install this kit.

  • Read the instructions thoroughly.
  • Verify the contents of the intake kit. Do not proceed if any parts are missing or damaged.
  • If you have any technical inquiries, contact tech@hpsperformanceproducts.com.
  • This installation requires moderate mechanical skills. A qualified mechanic is highly recommended.
  • Do not attempt to install the intake system while the engine is hot. Allow it to cool down.

NOTE: HPS holds no responsibility for any engine damage that results from misuse of this product.

Note: This installation is not recommended for novice customers. If you are not experienced with intakes or lack mechanical knowledge, please have a tuner shop install the kit. HPS holds no responsibility for any engine damage resulting from misuse of this product.

GETTING STARTED

Installation Steps

  1. Turn the ignition OFF and disconnect the vehicle’s negative battery cable. If the engine has run within the past two hours, let it cool down.
    NOTE: Disconnecting the negative battery cable erases pre-programmed electronic memories. Write down all memory settings before disconnecting the negative battery cable. Some radios will require an anti-theft code to be entered after the battery is reconnected. The anti-theft code is typically supplied with your owner’s manual. In the event your vehicles’ anti-theft code cannot be recovered, contact an authorized dealership to obtain your vehicles anti-theft code. We also highly recommend NOT discarding any stock parts after the installation.

  2. Disconnect the intake air temperature (IAT) sensor electrical connector.

  3. Loosen the two hose clamps indicated in the image.

  4. Unclip the air box buckles.

  5. Remove the air intake tube and upper air box from the engine bay.

  6. Remove the air filter from the lower air box.

  7. Install the thin edge trim onto the bottom side of the heat shield. Measure and cut to fit each indicated section.

  8. Install the bulbed edge trim along the upper perimeter of the heat shield.

  9. Loosen and remove the bolt holding the lower air box.

  10. Push the air box buckles up.

  11. Place the heat shield onto the lower air box, ensuring the alignment of the two tabs at the rear and front.

  12. To install the bracket, use the factory lower air box bolt to secure it to the body. Use the M6 hardware included in the intake kit to secure the bracket to the heat shield. Install the 5mm tall spacer between the bracket and heat shield.

  13. Install the silicone couplers onto the factory air i ntake tubes as shown. Secure the couplers using the provided T-bolt clamps.

  14. Transfer the IAT from the factory intake tube onto the HPS intake pipe.

  15. Loosely place the remaining T-bolt clamps onto the silicone couplers, then install the HPS intake pipe i nto the couplers. Secure the clamps once you have positioned the pipe to your liking.

  16. Install the air filter onto the end of the intake pipe.

  17. Re-connect the IAT electrical connector.

Final Steps
Once the intake has been positioned, tighten all of the clamps and secure all of the parts.
Upon completion of the installation, reconnect the negative battery terminal before you start the engine. Double check to make sure everything is tight and properly positioned before starting the vehicle.
Start the engine. Let the car idle for 3 minutes. Perform a final inspection before driving vehicle. Listen carefully for any odd noises, rattles and/or air leaks prior to taking it for a test drive. If any problems arise go back and check the vacuum l ines, hoses and clamps that may be causing leaks or rattles and correct the problem.
Periodically, recheck the alignment of the intake system and make sure there is proper clearance around and along the l ength of the intake. Failure to follow proper maintenance procedures may cause damage to the intake and will void the warranty.HPS-Ford-F-150-Ecoboost-3.5L-V6-Shortram-Cold-Air-Intake-
Kit-product-17

If you have any further technical inquiries, please email tech@hpsperformanceproducts.com for assistance.

For technical inquiries please email us at tech@hpsperformanceproducts.com In the email, please include the following information for faster response:

  • Year / Make / Model / Engine of your vehicle.
  • If it is a fitment issue, please include pictures showing the fitment problem.
  • If there are missing parts, please list the part number(s) from the bill of materials on the 2nd page.
  • Optional but recommended – Your contact phone number and preferred call back time.

You can also give us a call via 626-747-9200 for tech support Monday- Friday, 9:00am-5:00pm Pacific Time.
KC12102021

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