MORNINGSTAR ProStar Solar Charging System Controller User Guide

June 4, 2024
Morningstar

MORNINGSTAR ProStar Solar Charging System Controller

Safety Information

Warning: Shock Hazard
The ProStar Gen3 controller must be installed by a qualified technician in accordance with the electrical regulations of the country of installation.
Warning: Shock Hazard
This unit is not provided with a GFDI device. This charge controller must be used with an external GFDI device as required by Article 690 of the National Electrical Code for the installation location.

IMPORTANT:  READ the ProStar Gen 3 Installation  Manual for safety and regulatory information, instructions on configuration and operation, and warranty information.

Warranty Registration: https://www.morningstarcorp.com/product‐registration/

In the box:

Tools Required:

  • 2 Philips Screwdriver

  • 3/16  (5 mm) & 3/32″ (2.5 mm) Flathead Screwdriver

Optional Accessories

Caution: Equipment Damage
Do not expose the ProStar CC to weather. Locate in a dry, protected area to prevent equipment damage. Ensure the minimum clearance requirements are followed to provide adequate ventilation and prevent the unit from overheating.

Mounting

  1. Push tabs outward to release the terminal cover.
  2. Pull the terminal cover forward to remove it.
  3. Tighten the 4 self‐tapping screws just enough to hold the ProStar in place.

IMPORTANT : Do NOT over tighten.

Wiring and Torque Requirements

Component| Wire Size| Tool Required| Torque (Max)
Power Terminals| 2.5 ‐ 16 mm2 /

14 ‐ 6 AWG

| 3/16″(5 mm)

Flathead Screwdriver

| 35 in‐lbs. (3.9 Nm)
Battery Voltage

Sense

| 0.25 ‐ 1.0 mm2 /

24 ‐ 16 AWG

| 3/32″ (2.5 mm)

Flathead Screwdriver

| 5 in‐lbs. (0.56 Nm)
Remote Temperature

Sensor

| (included)| 3/32″ (2.5 mm)

Flathead Screwdriver

| 5 in‐lbs. (0.56 Nm)
Mounting Screws| ‐‐‐| #2 Philips Screwdriver| 5 in‐lbs. (0.56 Nm)
LEGEND

Negative (–)
Positive (+)
Ground

Specifications

| PS‐15/PS‐15M| PS‐30/PS‐30M
---|---|---
Nominal Battery Voltage| 12/24 V| 12/24 V
Max. PV Open‐Circuit Voltage| 30/60 V| 30/60 V
Maximum Input Current| 15 A| 30 A
Rated Load Current| 15 A| 30 A

Operational Configuration

Switch 1: Load/Lighting

Mode Switch 1
Normal OFF
Lighting ON


Switches 2 & 3: System Voltage

System Voltage Switch 2 Switch 3
Auto OFF OFF
12 OFF ON
24 ON OFF

Switches 4, 5, & 6: Battery Type Selection NOTE: The ProStar Gen3 can be programmed to accommodate a wide range of charging parameters. Consult the battery manufacturer for optimal battery charging settings.

To Change Settings:

See the ProStar Installation, Operations, and Maintenance Manual for additional information/guidance.

“Sealed” battery types include Gel and AGM Batteries
Lithium‐ion and some other battery types require custom programming. Morningstar provides downloadable settings for selected battery manufacturers here: https://www.morningstarcorp.com/energy‐storage‐partner‐program/

Shared Settings Set Point
Absorption Extension Voltage 12.50 Volts
Absorption Extension Time Absorption Time +30 minutes
Float Exit Time‐Out 30 minutes
Shared Settings Set Point
--- ---
Float Cancel Voltage 12.10 Volts
Equalize Time‐Out Equalize Time +60 minutes
Temperature Compensation Co‐Efficient –30 millivolts / °C / 12 Volts

Switch 7: Battery Equalization

Mode Switch 7
Manual Equalization OFF
Auto‐Equalization ON


Switch 8: Current Switching

Mode Switch 8
PWM Switching OFF
Slow Switching ON

Contact Information:
Technical Support: Support.morningstarcorp.com Phone: 1‐215‐321‐4457

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