MORNINGSTAR SS-6 SunSaver Solar Controller User Guide

June 6, 2024
Morningstar

MORNINGSTAR SS-6 SunSaver Solar Controller LOGO

MORNINGSTAR SS-6 SunSaver Solar Controller

MORNINGSTAR SS-6 SunSaver
Solar Controller PRO 2

Quick Start Guide

SunSaver Models:

SS‐6| SS‐10| SS‐20L
SS‐6L
| **SS‐10L***|

Automatic Load Control:
Load Control automatically disconnects and reconnects system loads based upon the Low Voltage Disconnect (LVD) and Low Voltage Reconnect (LVR) voltage thresholds.
The LVD and LVR thresholds are listed on Page 4 of this Quick Start Guide.
This feature is exclusive to models SS‐6L, SS‐10L, and SS‐20L only.

Scan QR Code to go directly to the SunSaver Installation Manual and warranty information online.

In the Box

Tools Required:

  • 2 Philips Screwdriver

  •   3/16  (5 mm) & 3/32″ (2.5 mm) Flathead Screwdriver— Drill with a 3/32″ (2.5 mm) bit
  •   Multimeter

Mounting

Step 1: Choose Mounting Location

Locate the SunSaver on a vertical surface within 10 feet (3 m) of the battery bank that is protected from direct sun, high temperatures, and water.

Step 2: Check for Clearance and Ventilation

  • Place the SunSaver in the location where it will be mounted.
  • Verify that there is sufficient room to run wires and that
  • there is ample room above and below the controller for airflow.

Step 3: Mark Holes

  • Use a pencil or pen to mark the four (4) mounting hole locations on the mounting surface.

Step 4: Drill Holes

  • Remove the controller and drill 3/32” (2.5 mm) holes in the marked locations.

Step 5: Secure Controller

  • Place the controller on the surface and align the mounting holes with the drilled holes in step 4. Secure the controller in place using the mounting screws (included).MORNINGSTAR SS-6 SunSaver Solar Controller FIG 5

Important Safety Information

WARNING: Shock Hazard
The SunSaver solar controller must be installed by a qualified technician in accordance with the electrical regulations of the country of installation.
This unit is not provided with a GFDI device. This charge controller must be used with an external GFDI device as required by Article 690 of the National Electrical Code for the installation location.
READ the SunSaver  Installation Manual for safety and regulatory information, instructions on configuration and operation, and warranty information.
Example only.  Actual wiring may vary.  READ the  SunSaver Installation, Operations, and Maintenance Manual for mandatory safety requirements. All configurations must comply with local and national electric codes. Consult your local electric authority to ensure compliance.

STATUS LED

Color| Indication| Operating State
None| OFF (with heartbeat 1)| Night
Green| ON Solid (with heartbeat 2)| Charging
Red| Flashing| Error
Red| ON Solid (with heartbeat 2)| Critical Error
BATTERY STATE-OF-CHARGE (SOC) LED

SOC LED| Indication| Battery Status| Load Status
Green| Fast Flashing (2 Flash / sec)| Equalize Charge| Load ON
Green| Medium Flashing (1 Flash / sec)| Absorption Charge| Load ON
Green| Slow Flashing (1 Flash / 2 sec)| Float Charge| Load ON
Green| ON Solid| Nearly Full| Load ON
Yellow| ON Solid| Half Full| Load ON
Red| Flashing (1 Flash / sec)| Battery Low| LVD Warning (Load ON)
Red| ON Solid| Battery Empty| LVD (Load OFF)
None| No LEDs ON| Battery Missing| Load OFF

Power UP Sequence:

1. Connect Battery/Battery Bank.
2. Connect Solar.

Power DOWN Sequence:

1. Disconnect Solar.
2. Disconnect Battery/Battery Bank.

LEGEND


Negative (–)


Positive (+)


Ground

Recommended Order of Installation WIRING AND TORQUE REQUIREMENTS
Component Wire Size

(Solid)

| Wire Size

(multistrand)

| Wire Size

(fine strand)

| Torque (Maximum)| Tool Required
1| Load Terminals| ****

10 AWG

5.2 mm2 (Maximum)

| ****

10 AWG

5.2 mm2 (Maximum)

| ****

10 AWG

5.2 mm2 (Maximum)

| ****

10.6 in‐lbs. (1.2 Nm)

| ****

3/16″(5 mm) Flathead Screwdriver

2| Battery Terminals
3| Solar Terminals
4| ****

Fuses or Disconnects

| *Fuse or breaker sizing must be based on required wire ampacity.

If using a fuse, do NOT insert the fuse in the fuse‐holder until after all the

other connections have been completed.

Specifications

| SS‐6/6L| SS‐10/10L| SS‐20L
---|---|---|---
Nominal System Voltage| 12 V| 12 V| 24 V| 12 V| 24 V
Maximum Solar Input Voltage| 30 V| 30 V| 60 V| 30 V| 60 V
Maximum Solar Current| 6.5 A| 10 A| 20 A
Battery Voltage Range| 6 V to 15 V| 6 V to 15 V| 6 V to 30 V| 6 V to 15 V| 6 V to 30 V
Maximum Load Current| 6 A| 10 A| 20 A

Battery Type Selection:MORNINGSTAR SS-6 SunSaver Solar Controller FIG
7

BATTERY SET POINTS

Set Point| Sealed| Flooded
12-volt| 24-volt| 12-volt| 24-volt
Absorption Voltage| 14.1 V| 28.2 V| 14.6 V| 29.2 V
Absorption Duration| 3 hours
Float Voltage| 13.7 V| 27.4 V| 13.7 V| 27.4 V
Time until Float| 3 hours
Equalize Voltage| N/A| 14.9 V| 29.8 V
Equalize Duration (hours)| N/A| 3 hours
Equalize Calendar (days)| N/A| 28 days
Maximum Regulation Voltage*| 15.0 V| 30.0 V| 15.0 V| 30.0 V
Low Voltage Disconnect (LVD)| 11.5 V| 23.0 V| 11.5 V| 23.0 V
Low Voltage Reconnect (LVR)| 12.6 V| 25.2 V| 12.6 V| 25.2 V
High Voltage Disconnect (HVD)| 15.3 V| 30.6 V| 15.3 V| 30.6V
High Voltage Reconnect (HVR)| 14 V| 28 V| 14 V| 28 V
Startup LVD| 11.7 V| 23.4 V| 11.7 V| 23.4 V
Instant LVD| 10.0 V| 20.0 V| 10.0 V| 20.0 V
***** Not temperature compensated. 15 V @ 12 V nominal, 30 V @ 24 V nominal.

**To Install the Terminal Cover (required by UL/ETL listed

systems):MORNINGSTAR SS-6 SunSaver Solar Controller FIG
7 Contact Information**

Technical Support: Support.morningstarcorp.com Phone: 1‐215‐321‐4457

Documents / Resources

| MORNINGSTAR SS-6 SunSaver Solar Controller [pdf] User Guide
SS 6, SunSaver Solar Controller, SS 6 SunSaver Solar Controller, Solar Controller, Controller
---|---

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

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