milwaukee 2660-20 M18 Fuel 1-4 Inch Blind Rivet Tool User Manual

milwaukee 2660-20 M18 Fuel 1-4 Inch Blind Rivet Tool

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an ex-tension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or tem-perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging im-properly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

SPECIFIC SAFETY RULES FOR RIVET TOOL

• Hold the power tool by insulated gripping surfaces when performing an operation where the fastener may contact hidden wiring. Fasteners contacting “live” wire may make exposed metal parts of the power tool “live” and could dive the operator an electric shock..
• Always use mandrel collector. Spent mandrels can be ejected from the tool, causing injury.
• Chemical Burn Hazard. Keep coin cell battery away from children.
• For best results, use only with energy absorbing lanyards. Ropes, straps or chains may break and cause failure. Do not use with lanyards at full tension.
• Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• WARNING: Some dust sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
  • lead from lead-based paint
  • crystalline silica from bricks and cement and other masonry products, and
  • arsenic and chromium from chemically-treated lumber.
• Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SYMBOLOGY

SPECIFICATIONS

• Cat. No: 2660-20
• Volts: 18 DC
• Battery Type: M18™
• Charger Type: M18™
• Blind Rivet Sizes: 3/16″, 7/32″, 1/4″, 9/32″
• Module/FCC ID: BGM11S/QOQ11
• Recommended Ambient
• Operating Temperature: 32°F to 125°F

FUNCTIONAL DESCRIPTION

1. Nose piece
2. Nose housing
3. Tool hanger
4. Mandrel collector
5. Trigger
6. Handle
7. Belt hook
8. Nose piece storage
9. Wrench
10. LED

ASSEMBLY

WARNING: Recharge only with the charger specified for the battery. For specific charging instructions, read the operator’s manual supplied with your charger and battery.

Removing/Inserting the Battery

• To remove the battery, push in the release buttons and pull the battery pack away from the tool.
• WARNING: the battery pack Always lock the trigger or remove any time the tool is not in use.
• To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
• WARNING: Only use accessories specifically recommended for this s tool. Others  may be hazardous.
• Always use mandrel collector. Spent mandrels can be ejected from the tool, causing injury.

Installing/Emptying Mandrel Collector
Once the rivet is set, the mandrel collects in the box. Empty the mandrel collector often to avoid jamming the tool. WARNING! Never use the tool without the mandrel collector installed. Spent mandrels can be ejected from the tool, causing injury.

1. To install the mandrel collector, line up the box with the detents in the tool. Slide the box onto the tool, and rotate to lock in place.
2. To empty the mandrel collector, rotate the box and pull away from the tool. Empty the box and reinstall before use.

Installing the Nose Piece
The rivet tool comes with four nose pieces for 3/16″, 7/32″, 1/4″, and 9/32″ blind rivet sizes.

1. Remove the battery pack.
2. Remove the nose housing from the tool (recommended). NOTE: Due to the spring, it can be difficult to install the nose piece into the nose housing without first removing the nose housing.
3. Remove the nose piece from the nose housing. For ease of use, the wrench does not need to be removed from the tool for use. Insert the nose housing into the onboard wrench storage and turn counterclockwise.
4. Select the correct nose piece for the rivet to be installed. To remove the nose piece from the on-tool storage, use your thumb to pull down on needed nose piece.
5. Insert the new nose piece into the nose housing. Use the onboard wrench to hand-tighten securely.
6. Screw the nose housing onto the tool and hand-tighten securely.

ONE-KEY™

To learn more about the ONE-KEY™ functionality for this tool, go to milwaukeetool.com/One-Key. To download the ONE-KEY™ app, visit the App Store or Google Play from your smart device.

ONE-KEY™ Indicator

Solid Blue| Wireless mode is active and ready to be configured via the ONE- KEY™ app.
Blinking Blue| Tool is actively communicating with

the ONE-KEY™ app.

Blinking Red| Tool is in security lockout and can be unlocked by the owner via the ONE-KEY™ app.

OPERATION

WARNING: To reduce the risk wear proper eye protection marked of injury, always to comply with ANSI Z87.1.

• Always remove battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.
• Always hold tool securely and anticipate a sudden reaction.

Using the Rivet Tool

1. Prepare the workpiece. If necessary, drill a pilot hole.

2. Place the blind rivet mandrel into the nose piece*.

3. Insert the rivet end into the workpiece. Hold the tool securely and pull and hold the trigger until the rivet is fully set and the motor stops. Release the trigger. The tool will reset.
   NOTE: Releasing the trigger before the rivet is fully set will cause the tool to return to its starting position.

4. After setting the blind rivet, insert the next rivet to push the spent mandrel to the mandrel collector.

5. Empty the mandrel collector after setting 100-150 rivets, depending on size.

The included retention nose pieces (49-16-2660RP) hold inserted blind rivets in place while operating the tool in any orientation. CherryMAX® rivet installation is not recommended with retention nose pieces (49-16-2660RP). Use non-retention nose pieces (49-16-2660NR; not included) for increased performance with CherryMAX® rivets.

MAINTENANCE

WARNING: To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the battery pack, charger, or tool, except as pro-vided in these instructions. Contact a MILWAUKEE service facility for all other repairs.

Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for inspection. If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

Cleaning/Lubricating
Clean and lubricate the nose of the tool after heavy use (5000 rivets) or if tool becomes contaminated with dust and debris.

1. Remove the battery pack.
2. Remove the nose housing from the tool and the nose piece from the housing.
3. Remove the guide (with jaws), pusher tube, and spring from the tool.
4. Clean all pieces with a dry cloth and inspect for damage. If dam-aged, return to a MILWAUKEE service facility for repairs.
5. Apply a small amount of 51-08-4290 oil to the pieces and reassemble, as shown. Ensure the jaws are properly seated in the guide.

ONE-KEY™
WARNING: Chemical Burn Hazard.

This device contains a lithium button/coin cell battery. A new or used battery can cause severe internal burns and lead to death in as little as 2 hours if swallowed or enters the body. Always secure the battery cover. If it does not close securely, stop using the device, remove the batteries, and keep it away from children. If you think batteries may have been swallowed or entered the body, seek immediate medical attention.

Internal Coin Cell Battery

An internal coin cell battery is used to facilitate full ONE-KEY™ functionality.
To replace the coin cell battery:

1. Remove the battery pack.
2. Remove the screw(s) and open the coin cell battery door.
3. Remove the old coin cell battery, keep it away from children, and dispose of it properly.
4. Insert the new coin cell battery (3V CR2032), with the positive side facing up.
5. Close the battery door and tighten the screw(s) securely.
   WARNING: To reduce the risk of personal in-jury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to flow inside them.

Cleaning
Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain clean-ing agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter-gents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest authorized service center.

ACCESSORIES

WARNING: Use only recommended accessories. Others may be hazardous. For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.

WIRELESS COMMUNICATION

For products provided with wireless communication features, including ONE- KEY™:
Pursuant to part 15.21 of the FCC Rules, do not modify this product. Modification could void your authority to operate the product. This device complies with part 15 of the FCC Rules and ISED-Canada’s license exempt RSS standards. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

SERVICE – UNITED STATES

1-800-SAWDUST (1.800.729.3878) Monday-Friday, 7:00 AM – 6:30 PM CST or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com
Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE – CANADA

Milwaukee Tool (Canada) Ltd
1.877.948.2360
Monday-Friday, 7:00 AM – 4:30 PM CST or visit www.milwaukeetool.ca

LIMITED WARRANTY USA & CANADA

This MILWAUKEE power tool* is warranted to the original purchaser from an authorized MILWAUKEE distributor only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on this power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.

Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers.
*This warranty does not cover battery packs or all power tools. Refer to the separate and distinct warranties available for those products. The warranty period for the LED in the LED Work Light (49-24-0171) and the LED Upgrade Bulb (49-81-0090) is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Upgrade Bulb fails, the part will be replaced free of charge. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CON-SEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOTALLOW THE EX-CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WAR-RANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR-RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800. SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a MILWAUKEE power tool.

References

• Track Tools with ONE-KEY™: Free Inventory App by Milwaukee®
• Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
• Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
• Sitio oficial de Milwaukee® Tool | Nothing but HEAVY DUTY®

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