ST UBLI MA000 CombiTac Uniq Instruction Manual

STUBLI MA000 CombiTac Uniq

Product Information

The CombiTac uniq is an electrical connector that requires installation by electrically skilled or instructed persons who follow all applicable safety regulations. It is important to note that the product should only be connected and disconnected when the rated voltage does not exceed AC 1000 V/DC 1500 V. The connector is watertight in accordance with the product-specific IP protection class.

Product Usage Instructions

1. Ensure that the product is inspected for external defects, particularly the insulation, before each use. If there are any safety concerns, consult an electrically skilled person or replace the connector.
2. Use the appropriate crimping pliers and crimping die as per the conductor cross-section required for installation.
3. Work in a de-energized state and follow the five safety rules when working on electrical installations.
4. Identify the respective electrical installations and undertake the following five essential requirements in the specified order unless there are essential reasons for doing otherwise:
   • Check protection against electric shock in the end-use applications too.
   • Ensure that the connector is not mated when soiled and that unmated plug connectors are protected from moisture and dirt.
   • For further technical data, refer to the product catalog at www.staubli.com/electrical.

Safety instructions

The products may be assembled and installed exclusively by suitably qualified and trained specialists duly observing all appli-cable safety regulations
Stäubli Electrical Connectors (Stäubli) does not accept any liabil-ity in the event of failure to observe these warnings
Use only the components and tools specified by Stäubli In case of self- assembly, do not deviate from the preparation and assembly instructions as stated herein, otherwise Stäubli cannot give any guarantee as to safety or conformity with the technical data Do not modify the product in any way
Connectors not originally manufactured by Stäubli which can be mated with Stäubli elements and in some cases are even de-scribed as ”Stäubli-compatible” by certain manufacturers do not conform to the requirements for safe electrical connection with long-term stability, and for safety reasons must not be plugged together with Stäubli elements Stäubli therefore does not accept any liability for any damages resulting from mating such connectors (ite lacking Stäubli approval) with Stäubli elements

Installation, electrotechnical expertise

The products may be assembled and installed by electrically skilled or instructed persons duly observing all applicable safety regulations

Caution, risk of electric shock

Work in a de-energized state
Follow the five safety rules, when working on electrical installa-tions
After the respective electrical installations have been identified, the following five essential requirements shall be undertaken in the specified order unless there are essential reasons for doing otherwise:

• disconnect completely;
• secure against re-connection;
• verify absence of operating voltage;
• carry out grounding and short-circuiting;
• provide protection against adjacent live parts
  Any person engaged in this work activity shall be electrically skilled or instructed, or shall be supervised by such a person Source: EN 50110-1:2013

Protection against electric shock shall be checked in the end-use applications too

Do not disconnect under load

Connecting and disconnecting when live is only permitted if the rated voltage does not exceed AC 1000 V/DC 1500 V
For rated voltages over AC 1000 V DC 1500 V, the voltage must only be applied in mated condition, disconnecting under load or connecting when live is not permitted This also applies for electrical connections in close proximity to fluid and gas connections

Caution

Each time the connector is used, it should previously be inspected for external defects (particularly the insulation) If there are any safety concerns, an electrically skilled person must be consulted or the connector must be replaced
The plug connectors are watertight in accordance with the product specific IP protection class Unmated plug connectors must be protected from moisture and dirt? The male and female parts must not be plugged together when soiled.

Useful hint or tip

For further technical data please see the product catalog www.staubli.com/electrical.

Tools required

1

| CT-M- CZ| 33.3800|  | Crimping pliers| ****

MA079

---|---|---|---|---|---

MES-CZ

| ****

18.3801

| ****

0.14 – 4 mm²

|

Locator adjustable for Ø 1 mm, Ø 1.5 and Ø 3 mm contacts (not suita- ble for Ø 0.6 mm contacts)

MES-CZ-CT0,6| 18.3809| 0.14 – 0.25 mm²| Crimping die
MES-CZ-CT1| 18.3804| 0.25 – 0.75 mm²| Crimping die
MES-CZ-CT1,5| 18.3805| 0.5 – 1.5 mm²| Crimping die
MES-CZ-CT3| 18.3806| 2.5 – 4 mm²| Crimping die

2

| M-PZ13| 18.3700| –| Crimping pliers| ****

MA224

MES-PZ-TB5/6| 18.3701| 6 mm²| Crimping die
MES-PZ-TB8/10| 18.3702| 10 mm²| Crimping die
MES-PZ-TB9/16| 18.3703| 16 mm²| Crimping die
MES-PZ-TB11/25| 18.3704| 25 mm²| Crimping die
MPS-PZ13| 18.3707|  | Test insert
MALU- PZ13| 18.3708|  | Round test rod

3

| M-PZ-T2600| 18.3710|  | Crimping pliers| ****

MA226

TB9-13| 18.3712| 16 mm2 + 35 mm2| Crimping die
TB11-14,5| 18.3713| 25 mm2 + 50 mm2| Crimping die
TB8-17| 18.3711| 10 mm2 + 70 mm2| Crimping die
TB7-20| 18.3714| 95 mm2| Crimping die
TB10-16 1)| 70740104| 70 mm2| Crimping die
 | TB12-14 1)| 11009912| 50 mm2| Crimping die

1. For contacts with screw connection with external thread
2. For contacts with screw connection with internal thread
3. Extraction tool for pin and socket

• Special tool CT-K-WZ, for easy insertion of the contacts into the contact carrier, Order no. 33.3040
• Insert CT-K-WZ-AFL, for insertion of sockets in contact carrier CT-E8-2-IP2X (33.4139), Order no. 33.3042

図

ill.

|

Description

|

Used for

|

Key size

|

Tightening torque

---|---|---|---|---
 | Nominal Ø

|

| mm| mm

Ø 12

|

Ø 8 (PE-L)*

|

Ø 8

|

Ø 6

| Ø 12 (M10)| Ø 8 (PE-L)*

(M8)

| Ø 8 (M6)| Ø 6 (M5)

6

| 1）

Torque wrench1) for hexagonal socket head screw

|

Cable lug assembly

Ø 8 and Ø 6 mm contacts

|

8

|

–

|

5

|

4

|

10 N m 2)

44 N m 3)

|

–

|

3 N m 2)

8.5 N m3)

|

2 N m 2)

5 N m 3)

7

|

Torque wrench 1)

|

Cable lug assembly

|

–

|

13

|

10

|

8

|

–

|

6 N m 2)

| 3 N m 2)

8.5 N m 3)

| 2 N m 2)

5 N m 3)

8

|

Open-end spanner 1)

|

Cable lug assembly

|

15

|

10

|

8

|

7

|

–

|

–

|

–

|

–

leading earth contacts for the 12 mm contacts

1. Parts available commercially
2. For internal and external thread with brass screws
3. Only for steel screws

Lead preparation

• Note:
  Make sure that no pulling forces are exerted on the contacts via assem-bled leads (Cable strain relief)

• Place accessories (e.g cable gland) on the lead Strip lead and single conduc-tors
  Dimension L of the lead for installation in housing has to be adapted from case to case, see MA213
  Dimension L1 for single conductors, see Tab 1, page 7

tab. 1

Nominal Ø pin/socket

|  Conductor cross section| Crimping pliers| L1

± 0.5

|  Control dimension (Max)
---|---|---|---|---
CT-M-CZ| M-PZ-13| M-PZ-T2600

mm

熱電対コンタクト

|

mm2

|

AWG

| セレクター

Selector AWG-N°

| セレクター

Selector SEL-N°

| ロケーター

Locator

| 圧着ダイス

Crimping die

| 圧着ダイス

Crimping die

|

mm

|

mm

Thermocouple contacts

(DBP2-/DSP2/CT-BP1/ CT-SP1)

| 0.14| 26| 26| 1| MES-CZ 1)| –| –| 4.5|
0.2| 24| 24| 2| MES-CZ 1)| –| –| 4.5|
0.34| 22| 22| 3| MES-CZ 1)| –| –| 4.5|
0.5| 20| 20| 4| MES-CZ 1)| –| –| 4.5|
0.6| 0.14| 26| 26| 1| MES-CZ-CT0,6| –| –| 5|
0.6| 0.25| 24| 24| 2| MES-CZ-CT0,6| –| –| 5|
1| 0.25| 24| 24| 2| MES-CZ-CT1| –| –| 4.5|
1| 0.5| 20| 20| 4| MES-CZ-CT1| –| –| 4.5|
1| 0.75| 18| 18| 5| MES-CZ-CT1| –| –| 4.5|
1.5| 0.5| 20| 20| 4| MES-CZ-CT1,5| –| –| 4.5|
1.5| 1| 18| 18| 5| MES-CZ-CT1,5| –| –| 4.5|
1.5| 1.5| 16| 16| 6| MES-CZ-CT1,5| –| –| 4.5|
3| 2.5| 14| 14| 7| MES-CZ-CT3| –| –| 8|
3| 4| 12| 12| 8| MES-CZ-CT3| –| –| 8|
6| 6| 10| –| –| –| MES-PZ-TB5/6| –| 10| 4.3
6| 10| 8| –| –| –| MES-PZ-TB8/10| TB8-17| 10| 6.3
6| 16| 6| –| –| –| MES-PZ-TB9/16| TB9-13| 10| 7.3
8| 10| 8| –| –| –| MES-PZ-TB8/10| TB8-17| 10| 6.3
8| 16| 6| –| –| –| MES-PZ-TB9/16| TB9-13| 10| 7.3
8| 25| 4| –| –| –| MES-PZ-TB11/25| TB11-14,5| 10| 8.8
8| 35| 2| –| –| –| –| TB9-13| 12| 10.2
8| 50| 1/0| –| –| –| –| TB11-14,5| 23| 11.4
12| 50| 1/0| –| –| –| –| TB11-14,5| 23| 11.4
12| 70 2)| 2/0| –| –| –| –| TB8-17| 26| 13.4
12| 95 2)| 3/0| –| –| –| –| TB7-20| 28| 15.8
CT-KSCH25-8| 25| 4| –| –| –| –| TB10-16| 11| 8.2
CT-KSCH6-35

CT-KSCH35-8

| 35| 2| –| –| –| –| TB12-14| 12| 10.2
CT-KSCH50-10

CT-KSCH50-8

| 50| 1/0| –| –| –| –| TB11-14,5| 16| 11.4
CT-KSCH70-10| 70 2)| 2/0| –| –| –| –| TB8-17| 18| 13.4
CT-KSCH95-10| 95 2)| 4/0| –| –| –| –| TB7-20| 20| 15.8

1. The locator MES-CZ can also be used for nominal Ø pin/socket from 1 mm up to 3 mm
2. In crimp terminations with a conductor cross section of 70 mm² or 95 mm², two crimps must be performed side by side. Dimensions not valid for cable lugs.

Lead assembly

Crimp connection
Crimping pliers and crimping die ac-cording to Tab. 1, page 7
Insert wire into the contact crimping sleeve as far as it will go.

Note:
For contacts with nominal Ø 0.6 mm, 1 mm, 1.5 mm and 3 mm: Wires must be visible in the sight hole before and after crimping (ill. 12).

Note:
Contacts with nominal diameter higher than 1.5 mm must be insulated with shrink sleeves.

Position shrink sleeve on contact

50 mm2 – 70 mm2
L +2/0| 70

ill. 13)

ill. 14)

1. mounted on panel and in housing

ill. 15)

Dimensions (mm)

| CT-8/PE-L zu/to CT-12| CT-8/… (S+B)
---|---|---
B/502| B/352| S/252| B/252| 252| 162-102
L +2/0| 70| 70| 50| 70| 45| 50
A +0.5/0| –| –| 25| –| 23| 19
B +0.5/0| 25| 25| –| 25| 23| 19

Dimensions (mm)

| CT-8/6-PE| CT-6/…(S+B)| CT-3
---|---|---|---
S/162| B/162| S/252| B/252| Alle/All| S| B| S/PE| B/PE
L +2/0| 40| 45| 45| 50| 40| 30| 30| 30| 35
A +0.5/0| 21| –| 25| –| 19| 23| –| 24| –
B +0.5/0| 21| 21| –| 25| 19| –| 23| –| 24

• L = Shrink sleeve length
• A = Position on pin
• B = Position on socket

Screw termination

(For cable lug assembly, max. size 95 mm2 according to DIN 46234).
Stäubli can supply a cable lug for a cable cross section of 25 mm2, 35 mm2, 50 mm2, 70 mm2 and 95 mm2:

• CT-K-SCH25-8 order no. 33.4117
• CT-K-SCH35-8 order no. 33.4116
• CT-K-SCH50-8 order no. 31002862
• CT-KSCH6-35 order no. 33.4039
• K-SCH50-10 order no. 33001501
• CT-K-SCH70-10 order no. 33.4114
• CT-K-SCH95-10 order no. 33.4115

(ill. 16)
Connection with external thread M5, M6, M8:
Install cable lug (a), washer (b), lock washer (c) and the nut (d). Tighten the nut (d) with a torque wrench and secure it with an open-end spanner at pos. X.
Max. tightening torque:
M5: 2 N m, M6: 3 N m, M8: 6 N m

(ill. 17)
Connection with internal thread M5, M6, M10:
Install the cable lug (a), washer (b), lock washer (c) and hexagon socket- headscrew M6x12 (d) or M5x12 or M10x20 in the order shown.
Tighten the hexagon socket-head screw (d) with a torque wrench and secure it with an open-end spanner at pos. X. Max. tightening torque:

• M5:
  5 N m (2 N m with brass screws)

• M6:
  8,5 N m (3 N m with brass screws)

• M10:
  44 N m (10 N m with brass screws)

Note:
After lead assembly, the cable lugs must be insulated with a shrink sleeve (S) (ill. 18).

Drilling plans PCB contacts

Male and female connecting face are identical

Hinweis:
Max. soldering temp.: 260 °C
Max. soldering time: 3 seconds.
Material of contact carrier, is resistant to the cleaning fluid trichloroethylene.

Connecting face view

Contact assembly

(ill. 20 – 25)
Insert the contacts (with connected lead) in the contact carrier by means of the inserting tools. The insertion of the Ø 8 mm and Ø 6 mm contacts can be facilitated by previously wetting the contact carriers with industrial alcohol.
Hinweis:
To avoid damage to the contact carriers, the inserting tools must beguided parallel to the axis. In the case of the Ø 1 mm contacts  the correct insertion depth is obtained by pressing the contacts in until the shoulder of the insertion tool comes up against the contact carrier.

(ill. 26)
Installation CT-0,6
Using the insertion tool CT-E-WZ0,6, press the contacts into the contact inserts from the numbered back side as far as the stop.

(ill. 27)
Removal of CT-0,6
Insert extraction tool CT-A-WZ0,6 into the contact insert from the front until a click is heard. Then, if necessary, push the pin (D) to extract the contact from the contact carrier.

Note:
In order to quarantee a firm fixation of the contacts in thecontact carriers, the contacts may not be extracted more than 2 times and inserted more than 3 times.

(ill. 28)
When mounting the 12 mm contact with external thread, the markings (M) on both the contact carrier and the contact must be aligned. The contact is then inserted to the end position (can be inserted in both side) and secured with retaining clip. Engaging by audible clic.

Note:
Height in inserted condition: 2 mm (ill. 29)

The retaining clip can be removed with a commercial screwdriver (size 2).

Insertion of sockets in contact carrier CT-E8-2-IP2X (33.4139)

(ill. 30)
For the assembly of the sockets, place the contact carrier on a flat surface andinsert the sockets, or use the special tool (ill. 4) and insert (ill. 5).

Insertion of sockets in contact carrier CT-E1-15/B (33.4022)

(ill. 30.1)
For the assembly of the sockets, place the contact carrier on a flat surface and insert the sockets.
The special tool (ill. 4) is not suitable for these carriers.

(ill. 31)
Assembly of blind plugs

Tab. 3

Blind plugs

| ****

Ø

| ****

Insertion/Extraction tool

|

Order No.

| ****

Control dimension min./max.

---|---|---|---|---
 |  |  |  | A –     B
CT-BS1| 1| MSA-WZ1/1,2| 18.3002| 3.5 mm – 5.1 mm
MVS1| 1.5| MSA-WZ1,5| 18.3005| 3.3 mm – 5.2 mm
MVS3| 3| MSA-WZ3| 18.3012| 7.7 mm – 10.4 mm
MVS3/PE| 3| MSA-WZ3| 18.3012| 6.7 mm – 9.4 mm
MVS5| 6| MSA-WZ5| 18.3015| 7.5 mm – 8.7 mm
CT-BS8| 8| MSA-WZ8| 18.3022| 2 mm

Checking the contact assembly

(ill. 32)
The correct engagement of the contacts must be checked with the dimensions X1 (pin), X2 (pin, pre-mating) and X3, X4 (sockets).
(See Tab. 4, page 14).
With the CT-0,6 the contacts are correctly locked in the contact carriers by pressing in the contact parts as far as they will go with the appropriate tool.
In the event of pin or socket assignment errors or repairs the contacts are pushed out of the contact carriers from the plugging side using the appropriate extraction tools and reinserted.

Control dimensions of assembled contacts

Nom.-Ø pin/socket

|

Pin length

|

Pin length, premating

|

PE.pin length

|

Socket depth

|

PE socket depth

---|---|---|---|---|---
X1| X2| X1| X3| X4| X3| X4
mm| mm| mm| mm| mm| mm| mm| mm
0.6| 8.2| –| –| –| 2.5| –| –
1| 10.4| 11.4| –| –| 2| –| –
1,5| 10.4| 12.4| –| –| 1.5| –| –
3| 12| 13| 17| 14.3| 2.3| 18| 1
6| 15| –| 21| 16.5| –| 1)| –
8| 15| –| 21| 15.6| –| 1)| –
8 (PE-L)| –| –| 28| –| –| 1)| –
12

| 22| –| –| 26| –| –| –

Thermocouple contacts

| 4.3| –| 10.4|

|

| –| 1.5

1. flush with contact carriers

Producer:

• Stäubli Electrical Connectors AG
• Stockbrunnenrain 8
• 4123 Allschwil/Switzerland
• Tel. +41 61 306 55 55
• Fax +41 61 306 55 56
• mail ec.ch@staubli.com
• www.staubli.com/electrical

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