TOURATECH 01-040-0265-0 25mm Handlebar Risers Instruction Manual

TOURATECH 01-040-0265-0 25mm Handlebar Risers

We recommend having the accessory parts fitted by a specialist workshop.

SYMBOLS

MOUNTING INSTRUCTION

• These instructions are written based on our current state of knowledge. Information is provided without any guarantee as to its accuracy. Subject to technical
  modifications.

• The order of assembly steps must be followed.

• Touratech accepts no liability for incorrectly fitted parts and resulting material damage or personal injury!

• Please observe applicable road vehicle (construction and use) regulations as well as EC/ECE Directives and applicable laws in your country. If parts are fitted which
  require inspection and/or approval after fitting, take your vehicle to a testing station immediately and have the vehicle papers updated.

• Check and if necessary tighten all bolted connections after 50 km.

• Standard tightening torques in Nm for bolted connections with strength class 8.8.

• For special tightening torques refer to your specialist workshop!

• Please take into account that fitting panniers, crash bars, foot peg lowering kits (rider and pillion),Kickstand enlargmentplate, front spoilers and engine guards may restrict the bike’s lean angle!

• If modifications are made to the fairing, stem, handlebar, fairing parts, etc., ensure that electrical wiring, brake lines, accelerator and clutch cables are refitted correctly. Check clearance, both sides with full steering lock .

• Always disconnect the battery when working on the electrics!

• We recommend cutting protective film to size and applying it to impact areas that are likely to be chipped by stones.

• Work on the brake system and suspension should always be carried out by a
  specialist workshop.

• The maximum load on luggage racks is 5 kg! Luggage racks Zega Pro TC is 10 kg!

• If other original accessories or aftermarket accessories are used, ensure clearance1 fitment and do not come into contact with other parts!

• Apply conventional lubricant to stainless steel bolts prior to assembly.

• PDF fitting instructions also can be downloaded from the Touratech webshop.
  

Material properties handlebar risers

Handlebar increase

• Material: AIMg3 (milled and/or forged) material number: 3.3535 2,6 … 3,4Mg, 0 … 0,SMn, 0 … 0,3Cr, Rest Al
• Remainder of aluminium characteristics:
  • Tensile strength Rm (N/mm2): 180
  • 0,2-Border Rp 0,2 (N/mm2): 80
  • Elongation at rupture As (%): 14
  • BRINELL hardness: 45

Traction tests according to DIN 50145

Screws:
Allen head screws DIN 912 MS x 70 8,8 (and/or MS x 60 8,8 for KTM models)

Characteristics:

• Tensile strength Rm (N/mm2): 800
• yield strength Re (N/mm2): 640
• 0,2-Border Rp 0,2 (N/mm2): 640
• elongation at rupture AS (%): 12

Plastic coating (during steering wheel increase in black):

• Manufacturer: Tigerwerk, Negrellistr 36, A-4600 Weis, Austria
• characteristics:
  • spec weight: 1,2-1,6 g/cm3
  • layer strength 70 μ
  • ball impact examination 20 inch pound
  • in accordance with ASTM D 2794 no tears to base material
  • thorn bending test DIN 53152 <= 3mm
  • impression hardness DIN 53153 > = 95
  • weather authenticity DIN 54001 > = 4

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