Blue Wave NE6181 Tidal Wave Maxi II Above Ground Dual Speed Pool Pump Instruction Manual

SKU# NE6181, NE6183
TIDAL WAVE™ AXI II
ABOVE GROUND DUAL SPEED POOL PUMP
INSTRUCTION MANUAL

Questions, problems, missing parts?
Before returning to your retailer, call our Consumer Hotline at 1-800-759-0977, Monday – Friday. 8am – 5pm (CST)

SAFETY INFORMATION

PLEASE READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO ASSEMBLE, OPERATE, OR INSTALL THE PRODUCT.
WARNING!
ATTENTION!
CANCER AND REPRODUCTIVE HARM CANCER ET TROUBLES DE LA REPRODUCTION WWW.P65WARNINGS.CA.GOV
THANK YOU!
Thank you for purchasing this product.
We work around the clock and around the globe to ensure that our products maintain the highest possible quality. However, in the rare case of issues during assembly or use of this product, please contact our Consumer Hotline at 800-759-0977 for immediate assistance before contacting your retailer. Please read the warranty information at the back of these assembly instructions for further details.
SAVE THIS INSTRUCTION MANUAL
UNAUTHORIZED USE OF REPLACEMENT PARTS VOIDS THE WARRANTY.
ATTENTION INSTALLER! THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS PUMP AND MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY.

TIDALWAVE 2-SPEED PARTS BREAKDOWN

IMPORTANT SAFETY INSTRUCTIONS

NOTICE
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN IN ACCORDANCE TO THE NATIONAL ELECTRIC CODE AND ALL LOCAL CODES AND/OR ORDINANCES.
NOTICE
WHEN INSTALLING AND USING THIS ELECTRICAL EQUIPMENT, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED.
READ AND FOLLOW ALL INSTRUCTIONS.
**WARNING**

1. To reduce the risk of injury, DO NOT allow children to use this equipment.

2. Connect ONLY to a grounding type receptacle that is protected by a ground fault circuit interrupter (GFCI).

3. DO NOT bury the cord or install the cord in an area where it will come in contact with lawn mowers, trimmers, or any other equipment.

4. DO NOT CONNECT THIS EQUIPMENT TO AN EXTENSION CORD.
   NOTE: If the installer does not abide by this warning, it will void the warranty.

5. Replace damaged cords IMMEDIATELY. DO NOT use this equipment if the cord appears damaged.

6. Connect the ground wires to the grounding located in the motor.

7. To reduce the risk of shock, a bonding connector is provided for bonding to any metal within 5 feet of the swimming pool. All local points should be bonded with a #8 AWG (8.4mm2) wire.

NOTICE
THE CONSUMER IS REQUIRED TO GIVE THE INSTALLER AND/OR OPERATOR THE INSTALLATION INSTRUCTIONS OF THIS MAXI-FORCE SWIMMING POOL PUMP. THE MANUFACTURER’S WARRANTY WILL BE VOID IF THE PUMP IS IMPROPERLY INSTALLED.

OPERATION & MAINTENANCE

PUMP LOCATION

1. Locate the pump on a level surface as close to the pool as practical. Consult your local codes for minimum distances between the pool and pump (if applicable).
2. The connection plumbing (hose or rigid pipe) should be direct and as free from turns and/or bends as possible. Take care not to kink flexible hoses. Elbows and other fittings greatly increase friction losses.
3. Place the pump on a solid foundation or base which provides rigid and vibration-free support.
4. Protect the pump against flooding and excess moisture. Protect the motor from any foreign objects clogging the air circulation around the motor.
5. NEVER use gasoline or other flammable liquids or vapors in the vicinity of this pump.

NOTICE
DO NOT store pool chemicals near this pump.
DO NOT remove any safety labels such as CAUTION/DANGER/WARNING from this pump. Keep labels in good condition and replace any damaged labels.
WARNING
KEEP LABELS IN GOOD CONDITION AND REPLACE ANY DAMAGED LABELS.

PUMP INSTALLATION

1. When connecting plumbing fittings to the pump’s threaded ports, it is recommended that thread seal tape (Teflon tape) be used. If the suction (intake) connection is not sealed correctly, the pump will not prime properly and will pump only small volumes of water or no water at all.

2. When installing the pump, the suction line (hose or pipe) must be installed below the swimming pool water level and immediately beneath the pump to ensure priming via a flooded suction line.
   The height between the water line and the pump should NEVER be more than 5 feet.

3. Suction and discharge lines should be independently supported to avoid strains and stresses on the pump.

4. It is advisable to install a gate valve or union in both the suction and discharge lines in the event that the pump needs servicing or removal.

5. Before initially starting the pump, remove the clear lid at the front of the pump. Turn the lid counterclockwise to remove. Fill the pump strainer with water until it’s level with the suction port opening. Replace the lid to ensure it is tight and the O-ring is not damaged. Hand tighten only.

6. BONDING: As required by the National Electrical Code Article 680-26 the pump must be electrically bonded to the pool structure by a solid copper conductor no smaller than #8 AWG via the external copper bonding lug on the motor.

7. GROUNDING: Permanently ground the pump motor using a conductor of appropriate size.
   Connect to the provided green headed screw inside the motor terminal box.

NOTICE
DO NOT CONNECT MOTOR TO THE ELECTRIC POWER SUPPLY UNTIL IT IS PERMANENTLY GROUNDED.
PRIMING THE PUMP

1. Make sure the hair and lint trap is full of water. It may be necessary to open the hair and lint lid and allow trap to fill with water.
2. When starting the pump it may be necessary to run the pump at the highest speed to prime. After 60 seconds, change your run speed to the lowest level.

PUMP MAINTENANCE

• The pump requires little to no maintenance other than reasonable care and cleaning of the strainer basket on a regular basis. The pump is equipped with a mechanical seal. This seal may eventually come loose after a period of time, depending on running time and water quality. If water continually leaks out, a new mechanical seal should be installed.
• See the Parts Diagram on Page 3 for the seal location.
• The pump is equipped with a rubber O-ring that seals the strainer basket lid. This O-ring should be lubricated with the included water proof lubricant (O-RING LUBE) to ensure a proper seal and extend the O-ring life.
• If the O-ring becomes cracked or worn (flattened). It will need to be replaced.

TWO SPEED OPERATION

• The pump speed is controlled by the rocker switch located at the rear of the motor.
• The low speed setting should be used for normal operation. The motor should be operated at this slower speed to help save energy during normal pool filtration.
• The high speed setting should be used when operating additional equipment with your filtration system such as a vacuum.
• To manually change the speed from low to high simply change the position of the rocker switch at the rear of the motor. See the image below.
• To manually change from high to low speed simply change the position of the rocker switch at the rear of the motor. See the image below.

NOTICE THE MOTOR WILL ONLY RUN AT THE SPEED SELECTED BY THE ROCKER SWITCH AT THE REAR OF MOTOR.
DUAL PORT INSTALLATION

• Your pump is equipped with a dual port pump housing.
• This means you can utilize a vertical or horizontal discharge for your pump. If you have a sand filter tank, the vertical discharge works best.
• To use the vertical discharge, you need to install the restrictor cap on the horizontal port — See Diagram A.
• If you have a cartridge or De filter, connecting your pump via the horizontal discharge port is recommended.
• You must install the restrictor cap onto the vertical port — See Diagram B.
• Install the hose connection fitting onto the port selected. Remember to wrap the threads with the teflon tape to avoid leaks.

WINTERIZATION

• In areas subject to freezing temperatures, it is recommended that the pump be disconnected and stored indoors in a warm and dry location. Remove the drain plugs from the pump housing and place them in the strainer basket for storage.

DO NOT BLOCK SUCTION

1. Pump suction is dangerous and can trap, drown, or disembowel bathers.
2. Blocking the suction outlet with your body may cause severe and/or fatal injury.
3. Do not operate swimming pools, spas, or hot tubs if a suction outlet cover is missing, broken, or loose.
4. Suction outlets must be replaced if cracked, broken, or missing.
5. All suction outlets must have correctly installed screw fastened covers in place.

RISK OF ELECTRICAL SHOCK

1. To avoid dangerous or fatal electrical shock, TURN OFF power to motor BEFORE working on electrical connections.
2. To reduce the risk of electrical shock, unplug motor before working on pump or motor.

TROUBLESHOOTING GUIDE

• No Water in Pump
• Closed Valves or Blocked Lines
• Low Voltage to Motor| • Make sure the see-through lid and 0-ring are clean, lubricated, and tightened. Tighten all hoses and pipes on the suction side of the pump. Be sure the water level in the swimming pool is high enough to flow through skimmer. Be sure skimmer port is not plugged or blocked.
• Make sure the strainer tank is full of water
• Open all valves in system. Clean skimmer and strainer basket. Check for blockage in impeller.
• Check voltage at motor. If low, pump will not come up to speed.
Motor Does Not Run| • No Power to Motor
• Pump Jammed| • Check that all power switches are on. Be sure fuse or circuit breaker is properly set. Check motor wiring at terminals.
• With power off, turn motor shaft. It should
spin freely. If not disassemble and repair.
Low Flow| • Dirty Filter
• Suction Air Leak
• Closed Valve| • Backwash filter. When pressure is high you must backwash or clean filter. Clean skimmer basket. Clean pump basket.
• See Above.
• See Above.
Motor Runs Hot| • NOTE: The motor is designed to run hot to the touch, this is normal. They are equipped with a thermal overload protector which will turn the motor off if there is an overload or high temperature problem. Excessive heat can be caused by:
• Poor Ventilation
• Installed in Direct Sun| • Do not enclose motor, be sure to have a proper air space around motor.
• Shield motor from sun’s rays.

90-DAY LIMITED WARRANTY

This product is warranted to the original purchaser to be free from defects in material or workmanship for a period of ninety days from the date of the original retail purchase.
This warranty does not cover defects or damage due to improper installation, alteration, accident, or any other event beyond the control of the manufacturer. Defects or damage resulting from misuse, abuse, or negligence will void this warranty. This warranty does not cover scratching or damage that may result from normal usage.
This product is not intended for institutional or commercial use; the manufacturer does not assume any liability for such use. Institutional or commercial use will void this warranty.
This warranty is nontransferable and is expressly limited to the repair or replacement of the defective product. During the warranty period, the manufacturer shall repair or replace defective parts at no cost to the purchaser. Shipping charges and insurance are not covered and are the responsibility of the purchaser. Labor charges and related expenses for removal, installation, or replacement of the product or components are not covered under this warranty.
The manufacturer reserves the right to make substitutions to warranty claims if parts are unavailable or obsolete.
The manufacturer shall not be liable for loss of use of the product or other consequential or incidental costs, expenses or damages incurred by the consumer of any other use. The user assumes all risk of injury resulting from the use of this product.
This warranty is expressly in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for use to the extent permitted by Federal or state law. Neither the manufacturer nor any of its representatives assumes any other liability in connection with this product.
All warranty claims must include the retailer’s information where the product was originally purchased. A purchase receipt or other proof of date of purchase will be required to process all warranty claims. The model number and part numbers found within the assembly instructions will be required when submitting any parts requests or warranty claims.

For further warranty information or inquiries, please call 1 (800) 759-0977
Or, email [email protected]
Blue Wave® Products, Inc.
101 N Raddant Drive
Batavia, IL 60510

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