scheppach 1024736-18-2023 5 Parts Compressed Air Tools Set Instruction Manual

scheppach 1024736-18-2023 5 Parts Compressed Air Tools Set

Product Information

• Product Name: 5-teiliges Druckluft-Werkzeug-Set
• Product Number: Art.Nr. 3906101704
• Edition Number: AusgabeNr. 3906101704_2001
• Revision Number: Rev.Nr. 24/03/2022
• Product Description: The 5-piece compressed air tools set includes a color spray gun, a blow gun, a spiral hose, a quick coupling adapter, and an air tool adapter.
  Languages Available: German, English, French, Slovenian, Hungarian, Czech, Slovak, Turkish, Spanish, and Portuguese

Note :
According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Improper handling,
• Non-compliance of the operating instructions,
• Repairs by third parties, not by authorized service technicians,
• Installation and replacement of non-original spare parts,
• Application other than specified,

We recommend:
Read through the complete text in the operating instructions before installing and commissioning the device. The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating instructions contain important information on how to operate the machine safely, professionally and economically, how to avoid danger, costly repairs, reduce downtimes, and how to increase the reliability and service life of the machine.
In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply for the operation of the machine in your country. Keep the operating instructions pack-age with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by persons who were instructed concerning the operation of the machine and who are informed about the associated dangers. The minimum age requirement must be complied with.
In addition to the safety notices contained in this operating manual and the particular instructions for your country, the generally recognized technical regulations for the operation of identical devices must be complied with.
We accept no liability for damage or accidents which arise due to non- observance of these instructions and the safety information.

Product Usage Instructions

• Step 1: Check the safety instructions provided in the manual before using the product.
• Step 2: Connect the compressed air tool adapter (5b) to the quick coupling adapter (5a).
• Step 3: Attach the spiral hose (3c) to the compressed air tool adapter (5b).
• Step 4: Connect the other end of the spiral hose (3c) to the compressed air source.
• Step 5: Adjust the working pressure according to the tool’s specifications.
• Step 6: Use the color spray gun to apply paint or other coatings to surfaces. Adjust the material flow rate using the regulator (1c).
• Step 7: Use the blow gun for cleaning or drying surfaces. Adjust the air pressure using the regulator (4b).
• Step 8: After use, turn off the air supply and release the pressure from the spiral hose (3c).
• Step 9: Store the tools in a dry and safe place.
• Step 10: Follow the instructions for maintenance and cleaning provided in the manual.

Layout

Paint spray gun with gravity-feed can 1a Nozzle

• 1b Paint Flow Regulator

• 1c Trigger

• 1d Paint Container

• 1e Flow Regulator

• 1f Quick Coupling Connector
  Tire pressure gauge

• 2a Manometer

• 2b Deflation Button

• 2c Quick Coupling Connector

• 2d Trigger

• 2e Valve Connection
  Compressed-air gun + suction-feed can 3a Nozzle

• 3b Container

• 3c Trigger

• 3d Quick Coupling Connector
  Compressed-air gun

• 4a Nozzle

• 4b Trigger

• 4c Quick Coupling Connector
  Compressed-air hose

• 5a Air Tool Connection

• 5b Quick Coupling Connector

Scope of delivery

• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing (if available)
• Check that the delivery is complete.
• Check the device and its spare parts for possible damage caused by transportation. In the event of complaints, you must contact the distributor without delay. Claims at a later stage will not be accepted.
• If possible, store the packaging until the warranty period has expired
• Before handling the device, make yourself familiar with it by reading the operating instructions.
• For accessories, consumables and spare parts, only use original parts. Spare parts are available from your stockist.
• Include our item number, the device model and year of manufacture in your order.

ATTENTION!
The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swal- lowing and suffocation!

Proper use

Compressed-air hose
The compressed-air hose is designed for supplying air to air tools.

Compressed-air gun
The blow-out pistol is designed for cleaning and blowing out hollow spaces or hard-to-reach areas, as well as for cleaning soiled equipment. The infinitely variable trigger lever allows exact dosing of compressed air.

Tire pressure gauge
The tire pressure gauge allows you to inflate tires easily and exactly. Use the pressure gauge to check the tire pressure. If the tire pressure is too high, you can reduce the pressure with the integrated relief valve. After filling with air, please check the set tire pressure with a calibrated gauge, for example at a petrol station.

Paint spray gun with gravity-feed can
The paint spray gun with cup is designed for spraying paints and lacquers. The pain spray gun is ideal for all small-scale priming and painting work. The adjustment of the air and paint volumes helps to achieve outstanding results. The paint spray gun, with an in-finite adjustment from wide to round jet, is ideal for both large areas and for corners and edges. Check the setting on a sample painting.
Note that abrasive, acid and fuel-containing materials must not be processed.

Compressed-air gun + suction feed can
Suitable for spraying cold cleaner, spray oil, etc. The infinitely variable trigger lever allows exact dosing of the spray material. The rotating nozzle allows you to adjust the ratio of fluid to the volume of air.
Tip: Before starting work, you should conduct a small test on a newspaper to find the ideal settings for achieving perfect results.
Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.
The machine is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user/operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

 Safety instructions

These operating instructions provide places concerning your safety which are marked with this indication: m
Furthermore, this manual contains other important sections which are marked with the word „Attention!“.
m Attention!
When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. If you give the equip-ment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

General safety information

1. Keep your work area tidy
   • Disorders in the work area can lead to accidents.
2. Take environmental influences into account
   • Make sure that the work area is well-illuminated.
3. Keep other people away
   • Do not allow other persons to work with the device especially children and young people.
4. Securely store unused electric tools
   • Unused tools should be stored in a dry, elevated or closed location out of the reach of children.
5. Avoid abnormal working postures
   • In use of the device ensure on your secure footing.
6. Work in full consciousness
   • Do not work with the device when you are under the influence of alcohol, drugs, medication or other substances which might compromise vision, dexterity and judgment.
7. This tool is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the tool by a person responsible for their safety (local regulations can restrict the age of the operator)
8. Align the air tools away from yourself or other people or animals. Solvents or diluents can etch skin, lungs, and eyes.
9. For your own safety always use the quick coupling adaptor to connect the air tools to the air supply and always regulate the working pressure by us-ing a pressure regulator.
10. Do not exceed the max. permitted working air pressure. Please refer to the Technical Data.
11. Do not use oxygen or flammable gases as a source of energy.
12. Check if all connections and hoses are mechanically secured and if they are functioning properly. Loose hoses may cause severe injuries. Only use quick coupling adaptors.
13. First remove the hose from the compressed air source and disconnect the supply hose from the unit, to avoid uncontrolled spinning or recoil of the supply hose.
14. Disconnect the air tool from the compressed air source before doing any maintenance work or when not in use.
15. Always wear personal safety equipment when using the spray gun.
16. Toxic fumes and certain materials can be poisonous. Those materials may create irritation or be otherwise harmful to health.
17. Follow the recommendations shown on the signs or written on the data sheets.
18. Always wear respiratory protection.
19. The safety class of the system has to be in accordance with the processed materials. Always wear safety gloves when processing varnish or when cleaning the unit.
20. We suggest wearing ear and eye protection when operating the spray gun.
21. Please keep in mind that the spray gun causes strong vibrations which can lead to repetitive strain injuries in some cases. Keep sufficient rest.
22. When working with potentially explosive material, keep in mind that static charges may result from circumstances such as cleaning of non-conductive parts with cloth, the flow of liquids or air through hoses, when spraying painting, etc.
23. Do not continue using damaged air tools. Do not open the units and do not try to repair them yourself. Contact a professional or our customer service.
24. Never exceed the maximum allowable working pressure of 8 bar. To adjust the working pressure use a pressure reducer.
25. Do not bend the hose of the device. Otherwise, it can be damaged.

Safety instructions for working with compressed air and blasting guns

• Compressors and lines reach high temperatures during operation. Avoid contact! Risk of burns!

• Gases or vapours drawn in by the compressor have to be kept free of constituents that may cause fire or explosions inside the compressor.

• When you disconnect the hose coupling, hold the coupling element in your hand to prevent injury from the whiplashing hose.

• Wear goggles when working with the blow-out gun. Injuries may easily result from foreign bodies and blasted parts.

• Never point the blow-out gun at other persons and never use it to clean clothes that are still being worn.
  Safety information for paint spraying

• Never process paints or solvents with a flash point below 55°C.

• Do not heat lacquers and solvents as they are highly inflammable. Solvent and coating materials may be flammable or combustible when they are sprayed or atomized. Always observe the warning and safety information of paint or solvent manufacturer.

• Do not keep or consume food and drink in the workroom. Paint vapours are harmful.

• The work room has to be bigger than 30 m3 and have sufficient ventilation for spraying and drying. Never spray into the wind. It is always imperative to observe the regulations of your local police authorities when spraying combustible or hazardous substances.

• Never process media such as white petroleum spirit, butyl alcohol and methylene chloride with the PVC pressure hose (reduced life span).

• Keep your working area tidy. Only take as much paint and thinner to your working area as required for completing the job. Do not keep paint and thinners in open containers; store them in a safe place which is not easily accessible to others.

• During painting, no ignition source (e.g. open flames, lid cigarettes, lamps not protected against explosion etc.) may be present, because during painting explosive gases may be formed.
  Safety requirements for maintenance and service

• With daily use, clean the air spray guns preferably with a washing device for spray equipment. Do not let the spray gun for a long time in the washing machine.

• Do not use solvents or cleaning fluids based on halogenated hydrocarbons, such as Trichlorethane and Methylenechloride, chemical reactions can occur on the gun as well as on galvanized parts (Trichlorethane with small quantities of water reacts to hydrochloric acid). Thus the parts may oxidate; in the worst case the reaction causes an explosion!

Residual risks and accident prevention standards
Neglect of ergonomic principles
Negligent handling of personal protective equipment (PPE)
Negligent handling or omission of personal protective equipment may cause serious injuries.

• Wear prescribed personal protection equipment.

In case of emergency
In case of a possibly occurring accident take the necessary first aid steps as appropriate and obtain qualified medical aid as quickly as possible.

If you obtain aid please give the following information:

1. Where did it happen
2. What happend
3. How many injured
4. Type of injury
5. Who is reporting!
6. Technical data

Explanation of the symbols on the equipment

Before first use

Connect:
Push the nipple on your compressed air hose into the quick-release coupling, the sleeve will automatically spring forwards.

Disconnect:
Pull back the sleeve and remove the hose.

WARNING
As you release the hose coupling, hold the hose coupling part in your hand to prevent injuries caused by the hose being thrown backward.
The compressed air hose is also fitted with a quick-lock coupling to which accessories can be connected as described above.

Using of the Compressed-air hose

• Use the air spiral hose to connect the compressed air tool with the compressed air supply.

• Connect the quick coupling connector (5b) with the air supply and connect the air tool connection (5a) with the compressed air tool.
  Using of the Paint spray gun with a gravity-feed can

• Preparing the Surface to be painted
  The object to be painted, or the surface, etc. has to be clean, dry and free of grease and dust. Metal surfaces must be stainless. Since the fine sprayed paint is dispersed in a very thin layer on the surface, roughness would have a negative effect on the paint result.

• Viscosity testing

Viscosity is the flow rate of a material. Measure the viscosity with a viscosity cup (not included) as follows:

1. Thin the paint according to the manufacturer‘s recommendation. Start with less thinner so you still can and add some thinner later.
2. Mix the paint thoroughly. Pour the paint into the viscosity cup or dip the cup to the edge into the paint.
3. Measure the time in seconds until the liquid thread breaks off. This flow time is called DIN-s. Thin the material as much as necessary until the liquid thread already breaks off after 20 sec-onds.

• Paint Jet Adjustment
  • For a wide jet (horizontally), align the nozzle (1a) vertically.
  • For a high jet (vertically), align the nozzle (1a) horizontally. Use this setting for spraying larger areas.
  • Use flat-nose pliers to adjust the nozzle if necessary.

Using of the tire pressure gauge

Note

• The optimum air pressure of the car tyre not only provides safe performance and durability of your tyres – using the right tyre pressure, recommended by the automobile manufacturer, also can safe fuel.
• You will find the details on the comfortable mini-mum pressure for your tyres in the instruction manual of your vehicle or e.g. at the door pillar or behind the petrol cap.
• The compressed air, to refill the tyre, has to be oil free. Do not connect an oiler ahead of the unit. It is recommended to use a separate compressed air hose only for working with the tyre inflator, because there may be oil residues on other compressed air hoses.

Using of the Compressed-air gun + suction feed can

• The compressed air spray gun operates on the suction principle. Therefore the material container is not under pressure. The compressed air, which delivers the spraying material, is connected to the air inlet and is lead through the gun body. The air passes the nozzle when pressing the trigger. An underpressure is generated by the high airflow speed. As a result, the spraying material is drawn and delivered through the spraying tube and atomized at the same time.

Operation

Paint spray gun with gravity-feed can

1. Before starting to work, check the trigger (1c) to make sure it moves freely.
2. Connect the paint spray gun to the compressed air supply. The air should be regulated and filtered. Set up the air pressure according to the parameters supplied with the paint to be processed.
3. Note the parameters given by the manufacturer of the coating materials to be used. Pour the material to be processed in the paint container (1d) and carefully close the container with the lid. Pay attention to the air hose when painting. Hold the hose firmly with one hand while operating the paint spray gun with the other hand. The hose must not be bent. Do not step on it, as this will lead to the formation of droplets.
4. Press the trigger (1c) and perform test runs on some test pieces. This way you can determine the optimum amount of paint and the different paint jet adjustments.
   • The movement speed of the spray gun depends on the setting of the paint flow regulator (1b). With little paint, move the spray gun slowly. With plenty of paint move it faster. Do not spray in an arc on the surface and do not interrupt spraying as this will lead to uneven or too little paint distribution onto the surface. The general recommended spraying distance is about 15 –20 cm.
   • If the finish is too dry, use the flow regulator (1e) to reduce the air supply. Turn the air regulator steplessly clockwise to reduce the max. possible air pressure.
   • If the finish is too wet, reduce the amount of paint with the paint flow regulator (1b).
   • If the atomization is too coarse, increase the intake air pressure with the flow regulator (1e). If the atomization is too fine, reduce the intake air pressure.
   • Always keep the spray gun in a constant distance to the surface to be sprayed.
   • Always keep the hole on the lid of the paint container open to avoid malfunctions.
5. Hold the spray gun vertically to the surface to be sprayed and move the spray gun evenly and in parallel lanes from one side to the other.
6. Start spraying openings and corners of the object. If necessary, take a short break after each spray-ing process, so the paint may evaporate. Each lane should overlap to at least 50%. Move the gun evenly and always horizontally to the object. Always work from top to bottom. Move the spray gun over the edges of the object so that the edges get enough paint.
7. If you do not use the paint spray gun for a short time, turn off the air supply and release the pressure.
8. Check the paintwork on all sides, before cleaning the spray gun. After work empty the paint container into an appropriate bin. Properly dispose of coating material that is no longer needed. Recently treated surfaces must not be exposed to direct sunlight, to very high or low temperatures, wind, dust, water or rain.

Tire pressure gauge
The tyre pressure gauge features three functions:

1. Measuring
2. Filling
3. Deflation of air.

Measuring

1. Put the valve connection (2e) on the tyre valve. To do this, please press down the lever to unlock the clamping mechanism. As soon as you release the lever, the plug clamps at the valve.
2. Read the existing pressure from the manometer. On the outer rim of the scale, you can read the value in the unit bar. (1 bar=100 kPa).
   On the inner rim of the scale, you can read the value in the unit psi.

Filling

1. Connect the quick coupling connector (2c) of the tyre inflator with a compressed air supply.
2. Put the valve connection (2e) on the tyre valve.
3. Press the trigger (2d), compressed air flows into the tyre. The moment you are filling in the air, the manometer shows a pressure that is a little bit higher than the actual tyre pressure. When you release the trigger, you can read the actual tyre pressure on the manometer.
   Note: Increasing the tyre pressure by max. 0.2 bar, will have a positive effect on the fuel consumption of your car.

Deflation of Air
If the tyre pressure is too high, use the deflation button (2b) and slowly reduce the air pressure to the de-sired value.
Compressed-air gun + suction-feed can

1. Before starting to work, check the trigger (3c) and make sure it moves freely.
2. Connect the quick coupling connector (3d) of the air spray gun to the compressed air supply. The air should be regulated and filtered. Set up the air pressure according to the parameters supplied with the material to be processed and according to the technical data.
3. Fill the container (3b) with the material to be processed. Firmly screw on the container to the spray gun. Alternatively, connect the desired disposable material can to the screwed connection of the spray gun. Pay attention to the air hose while operating the spray gun. Hold the hose with one hand while you are operating the spray gun with the other hand. The hose must not be bent. Do not step on it, as this will lead to the formation of droplets.
4. Press the trigger (3c) and perform test runs on some test pieces. This way you can determine the optimum spraying strength and the different jet adjustments.

Note

• Always keep down the material container when spraying with the gun to prevent spraying material from spilling and running out.
• Do not process abrasive, acid and petrol.
• Only use a solvent-resistant and pressure-resistant air hose (min. 10 bar).

Compressed-air gun

• The blow-out gun is equipped with a quick coupling connector (4c). Use the quick coupling connector to connect the blow-out gun with the compressed air supply.
• Activate the compressed air generator.
• Press the trigger (4b) to start the delivery of the air. The farther the trigger is pressed, the stronger the air jet will be.
• Release the trigger to stop the delivery of air.
• After work disconnect the tool from the compressed air generator.

Maintenance and cleaning

CAUTION
Disconnect the device from the compressed air sup-ply before cleaning it.

• To ensure proper functionality and a long lifetime, diligent lubrication and maintenance is essential.
• For operating pneumatic tools clean air is required. Corrosion residues, dust and dirt from the pneumatic pipes reduce the efficiency of the tool and will cause technical problems.
• If necessary clean the units and the accessory with a moist cloth.
• Do not use abrasive or aggressive chemicals as benzene or thinner, which may dissolve plastic parts.
• Do not allow liquids to enter the tools and never immerse them into liquids. Water in the compressed air inlet can damage the machine. Therefore it is recommended to drain the airlines and the compressor in regular intervals! Also clean the air filters in regular intervals.

Cleaning of the Paint spray gun with a gravity-feed can
Cleaning (by using of water-soluble material) When using water-soluble coating material, simply clean all parts of the air paint spray gun thoroughly with water.
Intensive Cleaning (by using of non-water-soluble material)

• Please note that disassembling and intensive cleaning of the paint spray gun are inevitable, as otherwise, it can lead to debris and to a bad spray result if lacquer and priming coats are used as coating material.
• Clean the paint spray gun and the paint container after each use with appropriate paint thinners or cleaning agents. Empty the contents. Fill a little paint thinner into the paint container and rinse it. Empty the paint container and repeat the process again with clean paint thinner. Spray the clean paint thinner in short strokes.
• During cleaning please always wear a mask and solvent-resistant gloves! Also wear eye protection, as splashes of solvents can cause injuries of your eyes.
• Never put the paint spray gun into solvents for a longer period of time or overnight.
• Never use hard or sharp objects to remove paint residues. The nozzle must always be kept clean. The debris of dried paint can distort the paint jet and damage the spray gun.
• Rinse all parts well after intensive cleaning and dry the paint spray gun. Assemble the gun. Fill a small amount of paint thinner into the paint container and blow it with compressed air through the spray gun.

Cleaning of the Tire pressure gauge

• Do not allow foreign substances and dirt to enter the compressed air nozzle.

• Do not expose the manometer to vibrations or mechanical stress.

• Add a few drops of oil to the sealing of the trigger pin in regular intervals. Apart from that the tyre inflator is maintenance-free.
  Cleaning and maintenance of the compressed-air gun

• Before cleaning or maintaining, first disconnect the air spray gun from the air supply.

• Thoroughly rinse the spray gun with thinner or cleaning agents. By spraying a small amount of detergent, riser pipe, nozzle and spraying tube can be cleaned from inside.

• Add a few drops of oil to the sealing of the trigger pin in regular intervals. Apart from that the air spray gun is maintenance-free.
  Air Pressure and Air Volume

• Operate the air tools with the pressure stated in the technical data using a compressor with an air suction capacity of at least 200 l/min. When using higher pressure than the max. permitted pressure for operating the air tool, its self life will be reduced drastically. The ideal capacity is provided by compressors with a suction capacity of 300 – 400 l/min.

• Only use air hoses with an inner diameter of at least 9 mm. When setting up the air pressure, always keep in mind that the pressure will decrease approx. 0.6 bar when using a 10 m long hose with an inner diameter of 9 mm.

Storage

1. Perform all general maintenance, which are in the User’s Guide in the Maintenance section.
2. If you do not use the paint spray gun for a longer period of time, lubricate the complete spray gun from inside and outside with a little thin-fluid, acid-free oil. Before next use, fill the paint container with a little thinner and blow it with compressed air through the spray gun in order to remove the oil.
3. Store all parts of the set in a dust and dirt-free location.

Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Defects- tive components must be disposed of as special waste. Ask your dealer or your local council.

Old devices must not be disposed of with household waste!
This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point. This can occur, for example, by handing it in at an authorized collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often contained in electrical and electronic equipment. By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administration, public waste disposal authority, an authorized body for the disposal of waste electrical and electronic equipment or your waste disposal company.

References

• scheppach | scheppach
• Kontakt & Service | scheppach | scheppach

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