SO-LOW FDC 4000 Ultra Low Cascade Freezer Instructions

FDC 4000 Ultra Low Cascade Freezer

Product Information: Cascade Freezer

The Cascade Freezer is designed to operate within a specific
range of environmental conditions. It is equipped with an input
circuit protective device that should only be maintained and
serviced by qualified personnel. The protective device uses fuses
or breakers with a rating of 15A or 20A and 250V time delay. The
refrigeration switch is located at the back of the unit, and the
high-pressure control is factory set to cut-out at 298 p.s.i. The
freezer comes with an automatic starting system that activates
whenever there is a power failure.

Product Usage Instructions

Starting Instructions

1. Plug the freezer into a proper outlet with an adequate power
   supply.

2. Ensure that the freezer has at least 6 inches of air space on
   each side for air circulation.

3. Turn the refrigeration switch (located in back of unit) to the
   ON position (if applicable).

4. The compressor(s) will start to operate and pull down to the
   set point on the temperature control.

5. When the freezer reaches the set point, the compressor(s) will
   cycle on and off to maintain the set point desired by the user on
   the temperature control.

Cleaning Procedure

1. Wipe down the exterior of the freezer with a soft cloth and
   spray-type polish.

2. If frost builds up in the chamber, use a bucket and ice-scraper
   to remove it. If excessive ice builds up, defrost the unit (see
   below).

Defrost Procedure

1. Remove any product in the freezer and store it in a backup
   freezer or elsewhere.

2. Unplug the freezer and open the freezer front door/lid.

Automatic Starting System

The refrigeration switch should always be in the ON position to
activate the automatic starting system, which starts up the unit
whenever there is a power failure. A timer will engage after power
is restored to the unit, and the low stage will start to operate.
The automatic starting timer will not operate again until power is
disconnected from the unit or the low stage system cycles off on
high pressure control.

High Pressure Control

The high-pressure control is factory set to shut off the low
stage system in case of high pressure. The low stage system will
automatically restart after a preset time delay.

Warning Symbols

The Cascade Freezer comes with two warning symbols: black with
yellow background and a lightning bolt with an exclamation point.
The first symbol warns of the risk of electrical shock, while the
second symbol advises users to refer to accompanying documents.

Temperature Control

The temperature control is an electronic control with the model
number Partlow No. 1160, FDC 4100, FDC 4000. Unauthorized entry
into this control will void the warranty. To make changes on this
control, use only the up and down keys. Contact the factory for all
other adjustments in settings.

INSTRUCTIONS: CASCADE FREEZER
1.1 RANGE OF ENVIRONMENTAL CONDITIONS FOR WHICH THIS EQUIPMENT IS DESIGNED
1. Indoor use. 2. Altitude up to 2000m. 3. Temperatures 15°C to 32°C ( 60°F TO 85°F ) 4. Recommended humidity range of 30% to 90%. 5. Mains supply fluctuations up to -5% to +10% of the nominal voltage. 6. Transient overvoltages typically present on the mains supply (overvoltage category II). Pollution
degree 1.
CAUTION! THIS FREEZER IS PROVIDED WITH AN INPUT CIRCUIT PROTECTIVE DEVICE WHICH SHALL BE MAINTAINED AND SERVICED BY QUALIFIED PERSONNEL ONLY. FUSES OR BREAKERS USED INSIDE PROTECTIVE DEVICE 15A OR 20A 250V TIME DELAY
WARNING! UPLUG FREEZER BEFORE ANY TECHNICAL SERVICE IS PREFORMED ON THE UNIT!
CAUTION! DO NOT POSITION EQUIPMENT SO IT IS DIFFICULT TO DISCONNECT FROM THE POWER SUPPLY.
1.2 STARTING INSTRUCTIONS
1. Plug the freezer into the proper outlet with an adequate power supply. 2. Confirm the freezer has at least 6″ of air space on each side, for air circulation. 3. Turn the refrigeration switch (located in back of unit) to the ON position (if applicable). 4. The compressor(s) will start to operate and pull down to the set point on the
temperature control. 5. When the freezer reaches the set point, the compressor(s) will cycle on and off to
maintain the set point desired by the user on the temperature control.

1.3 CLEANING PROCEDURE
1. Wipe down the exterior of the freezer with a soft cloth and spray type polish. 2. If frost builds up in the chamber, a bucket and ice-scraper can be used to the ice.
If excessive ice builds up, the unit can be defrosted (see below).
1.4 DEFROST PROCEDURE
1. Remove any product in the freezer and store it in a back-up freezer or elsewhere. 2. Unplug the freezer, and open the freezer front door / lid.
For upright units, use a cloth to protect the control from dripping water. 3. Air out the freezer for at least 12 hours, allowing the unit to reach room temperature. 4. Take a rag and wipe up all the excess water in the unit (melted frost). 5. Plug the unit in and set your temperature to the desired setpoint 6. Once the desired temperature is reached, add product back into the unit. NOTE: It is recommended to slowly re-add your product into the freezer to prevent an extreme load on the compressors, which could shorten freezer life expectancy.
1.5 AUTOMATIC STARTING SYSTEM
The automatic starting system is provided on all freezer systems in case of power failure. If there is an electrical power interruption to the unit and power is not restored immediately, the unit will automatically start up whenever power is returned.
ATTENTION: Always leave the refrigeration switch in ON position, as this will automatically activate the automatic starting system.
Cascade A timer will engage after power is restored to the unit, the low stage will start to operate and the automatic starting timer will not operate again until power is disconnected from the unit or the low stage system cycles off on high pressure control.
CAUTION! COVER SCREEN ON BACK OF FREEZER TO BE REMOVED BY AUTHORIZED PERSONNEL ONLY. FOR CONNECTIONS TO THE EXTERNAL ALARM COVER SCREEN MUST BE REPLACED BEFORE PUTTING FREEZER INTO SERVICE. FAILURE TO REINSTALL COVER COULD RESULT IN HAZARD.

1.6 HIGH PRESSURE CONTROL
The high-pressure control is factory set to shut off the low stage system in case of high pressure. The control is set to cut-out at 298 p.s.i.. The low stage system will automatically restart after a preset time delay.
1.7 WARNING SYMBOLS

BLACK WITH YELLOW BACKGROUND
BLACK WITH YELLOW BACKGROUND

LIGHTNING BOLT
EXCLIMATION POINT

CAUTION: RISK OF ELECTRICAL SHOCK
CAUTION: REFER TO ACCOMPANYING DOCUMENTS

1.8 TEMPERATURE CONTROL
The temperature control is manually adjustable to the desired temperature in 1° C increments within the limits of the control range.
WARNING
Unauthorized entry into this control will void warranty.
PARTLOW NO. 1160, FDC 4100, FDC 4000 ELECTRONIC CONTROL
NOTE: USE ONLY THE “UP” AND “DOWN” KEYS WHEN MAKING CHANGES ON THIS CONTROL. WARRANTY WILL BE VOID IF USED IN ANY OTHER WAY. CONTACT FACTORY FOR ALL OTHER ADJUSTMENTS IN SETTINGS.
TEMPERATURE SET POINT: The control has two displays, the upper display is the actual chamber temperature and the lower display is the temperature set point. The temperature set point has been preset at the factory.
CHANGING TEMPERATURE SET POINT: The temperature set point can be changed by simply pressing the “up” arrow to raise or the “down” arrow to lower the temperature set point.

1.9 ALARM SYSTEM

MODEL

OPERATION INSTRUCTIONS

FDC 4000 FDC 4100 PARTLOW 1160

Alarm will automatically activate when the freezer reaches set point or 8 hours after the unit has been first plugged in.
Manually activate the alarm by moving the toggle switch to the on position once the freezer reaches setpoint.
Manually activate the alarm by moving the toggle switch to the on position once the freezer reaches setpoint.

The alarm will not sound again until the temperature varies 12°C (20°F) from the temperature control set point. Please note that the alarm will sound if there is a power outage to the freezer.
Alarm system should be tested every 30 days.
Non-rechargeable batteries should be changed approximately every two years. Rechargeable batteries should be changed approximately every three years with
lead acid rechargeable 1.2 Ah min, model PS-640F1 or equivalent.

2.0 ALARM BATTERY TESTING
If applicable, the alarm switch has a test position that can be used anytime to see if the battery is charged or if the buzzer is working properly.
OPTIONAL EQUIPMENT ­ DRY CONTACT ALARM RELAY Located on the back of the freezer is a terminal strip marked ALARM RELAY CONTACTS. Rating of this connection:

ALARM RELAY CONTACTS CONNECTION RATING

PARTLOW 1160 10A 250VAC

FDC 4100 10A 250VAC

FDC 4000 2A 125 VAC

10A 30VDC

10A 30VDC

2A 30 VDC

RED ­ NORMALLY CLOSED WHITE ­ COMMON BLUE ­ NORMALLY OPEN

CAUTION! IF IT IS NECESSARY TO REMOVE METAL COVER SCREEN ON BACK OF FREEZER TO MAKE CONNECTIONS TO ALARM RELAY, COVER MUST BE REPLACED BEFORE FREEZER IS PUT INTO OPERATION

W
B R

HIGH STAGE

LOW STAGE

W

REFRIG. SWITCH

R

R

PRESSURE SWITCH

W

W

B B
TEMPERATURE CONTROL

YO
TO ALARM O
(IF APPLICABLE) Y

CIRCUIT BREAKER
BK
G
W

R B

BK TRANSFORMER

(IF APPLICABLE)

W

W

R

B
W

HEATER(S)
NOTE: ACCESSORIES ARE CONNECTED TO AC TERMINAL STRIP
ELECTRICAL DIAGRAM
115 VOLTS, 50/60 HERTZ, 1 PHASE

COND. FAN(S)

BK
W GY
TEMP. REC. (IF APPLICABLE)

BK
W

R PR
W
CHECK COND. LIGHT (IF APPLICABLE)

CIRCUIT BREAKER CBG115
COLOR CODE CHART
YELLOW = Y ORANGE = O BLUE = B RED = R WHITE = W GREEN = G
GREEN/YELLOW = GY
BLACK = BK
11/2006

BK
B R

HIGH STAGE

LOW STAGE

BK

REFRIG. SWITCH

R

R

PRESSURE SWITCH

R

R

B B
TEMPERATURE CONTROL

YO
TO ALARM O
(IF APPLICABLE) Y

R B

BK R CIRCUIT BREAKER
G

TRANSFORMER (IF APPLICABLE)

BK
W

W BK CIRCUIT BREAKER

BK

R
B
BK

HEATER(S)
NOTE: ACCESSORIES ARE CONNECTED TO AC TERMINAL STRIP
ELECTRICAL DIAGRAM 208-230 VOLTS, 50/60 HERTZ, 1 PHASE

COND. FAN(S)

R
BK
BK
BK
GY
TEMP. REC. (IF APPLICABLE)

BK BK

R

BK
RELAY

CHECK COND. LIGHT (IF APPLICABLE)

P
CIRCUIT BREAKER CBG230
COLOR CODE CHART
YELLOW = Y ORANGE = O BLUE = B RED = R WHITE = W GREEN = G
GREEN/YELLOW = GY
BLACK = BK
12/2006

BUZZER
BK
R

ALARM LIGHT
BK
W
BK

COLOR CODE CHART
ORANGE = O
BLACK = BK BLUE = B RED = R WHITE = W
YELLOW = Y

–

BATTERY

PARTLOW 1160 / FDC4100

ON
OFF TEST

YO

POWER FAILURE RELAY
OY

TEMPERATURE CONTROLLER

ON CONTROL BOARD

–

TYPE T T/C

(IF APPLICABLE)
DRY CONTACTS 6 V0LT OUTPUT

RWB
NC C NO

OW

ALARM 1160 4100 4-19-2010

cabinet heater (if applicable)

air cooled condenser

cap tube drier rec/cond

evaporator

high side valve
(optional)
P

drier

cap tube accumulator

high side valve

HIGH STAGE

press. switch oil sep

LOW STAGE

REFRIG. FLOW CHART

HOT GAS BYPASS CASCADE FLOW CHART 4-19-2010

CS REFRIGERATION & HARDWARE PARTS LIST

TO ENSURE YOU ARE PROVIDED THE CORRECT PARTS, THE MODEL AND SERIAL NUMBER OF YOUR UNIT MUST BE PROVIDED WHEN ORDERING.

COMPRESSOR MODEL
TECUMSEH AJB2433ZXA TECUMSEH AJB2433ZXD
EMBRACO FFI12HBX DANFOSS SC15FTX DANFOSS SC18FTX

HP VOLTAGE

1

115

1 208/220/230

1/3

115

1/3

115

1/2 208/220/230

HERTZ
50/60 50/60 50/60 50/60 50/60

TEMPERATURE CONTROL PARTS
FDC 4100 FDC 4000 FDC nCOMPASS

CASCADE ELECTRICAL PARTS
Heater Harness No. H-200 Refrigeration Switch No. 2X464 Condenser Fan Motor No. GE-5411 – 115/60/1 Condenser Fan Motor No. GE-5421 – 230/50-60/1 Electrical Cord No. 8-3 (Please Specify Voltage) Control Board No. CECB2TUV (Please Specify Voltage)

REFRIGERATION HIGH STAGE PARTS
Air Cooled Condenser No. 3CZ0602B Drier No. C-053-S Capillary Tube Oil Separator, Temprite Series 900 (If Applicable)

REFRIGERATION LOW STAGE PARTS
Pressure Control No. 20PS01-0039 Receiver Condenser Drier No. CO-52S-S Capillary Tube Oil Separator, Temprite Series 900 (If Applicable)

HARDWARE PARTS
Latch No. METL-L1-99 Chest Hinge Upright Hinge No. Polar 109-LH Cabinet Gasket Lid or Door Gasket Grill No. 650H Sub-Lids (Must have Model Number) Inner Door (Must have Model & Serial Number) Clips & Rollers for Inner Doors (Quantity 10 minimum) Shelves for Freezer (Must have Model Number)

PHASE
1 1 1 1 1

SO-LOW PART #
AJB24-115 AJB24-208 FF12-115 SC15-115 SC15-208

SO-LOW PART #
4100 4000 nCOMPASS

SO-LOW PART #
217-VOLTAGE TOGGLE 500-115 500-VOLTAGE PWRCRD-VOLTAGE 231-VOLTAGE

SO-LOW PART #
254 256H HS-17, HS-20 900

SO-LOW PART #
259 RCN-LS 256L LS-28, LS-31 900

SO-LOW PART #
REX37L1-3 59-928M 59-928U NX504B1 PSOS 356F, 356S SL-MODEL NUMBER 357-MODEL NUMBER-SERIAL NUMBER 405 4015-MODEL NUMBER

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