SEALEY CP400LI Cordless Impact Wrench 18V 3AH Li-Ion 1-2 Inch Square Drive Instruction Manual

SEALEY CP400LI Cordless Impact Wrench 18V 3AH Li-Ion 1-2 Inch Square

Drive

Model No’s: CP400LI, CP400LIHV

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

Important Safety Instructions

• Wear eye protection
• Wear ear protection
• Wear protective gloves
• Wear a mask
• Wear protective footwear

Electrical Safety

(In relation to the battery charger)

It is the user’s responsibility to check the following:

• Check all electrical equipment and appliances to ensure that they are safe before using.
• Inspect power supply leads, plugs, and all electrical connections for wear and damage.
• Sealey recommends that an RCD (Residual Current Device) is used with all electrical products.

If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested.

Electrical Safety Information

• Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
• Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
• Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse – see fuse rating in these instructions.
• DO NOT pull or carry the appliance by the power cable.
• DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a firm grip on the plug.
• DO NOT use worn or damaged cables, plugs, or connectors. Ensure that any faulty item is repaired or replaced immediately by a qualified electrician.

This product is fitted with a BS1363/A 3 pin plug. If the cable or plug is damaged during use, switch the electricity supply and remove from use. Replace a damaged plug with a BS1363/A 3 pin plug.
If in doubt contact a qualified electrician.

Class II products are wired with live (brown) and neutral (blue) only are marked with the Class II symbol;

1. Connect the BROWN live wire to the live terminal `L’.
2. Connect the BLUE neutral wire to the neutral terminal `N’.
3. After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
4. Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
5. DO NOT connect either wire to the earth terminal.

General Safety Recommendations

Follow all workshop safety rules, regulations, and conditions when using the wrench.

Product Usage Instructions

1. Wear all necessary protective gear including eye protection, ear protection, protective gloves, a mask, and protective footwear.
2. Inspect the power supply leads, plugs, and all electrical connections for wear and damage before using.
3. Ensure that the voltage rating on the appliance suits the powersupply to be used and that the plug is fitted with the correct fuse.
4. Connect the battery to the wrench according to the manufacturer’s instructions.
5. Hold the wrench securely with both hands.
6. Position the wrench over the nut or bolt that needs to be loosened or tightened.
7. Press the trigger to start the wrench and allow it to complete its rotation before releasing the trigger.
8. Repeat the process until the nut or bolt is loosened or tightened to the desired level.
9. When finished, turn off the wrench and disconnect the battery according to the manufacturer’s instructions.

Always use the wrench for its intended purpose and follow all safety guidelines to prevent damage or personal injury. Failure to do so may invalidate the warranty.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

ELECTRICAL SAFETY (In relation to the battery charger)

• WARNING! It is the user’s responsibility to check the following:
• Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products.
• If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested.
• Electrical safety information, it is important that the following information is read and understood.

1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
3.  **Important:** Ensure that the voltage rating on the appliance suits the pow er supply to be used and that the plug is fitted with the correc t fuse – see fuse rating in these instructions.

• DO NOT pull or carry the appliance by the power cable.

• DO NOT pull the plug from the socket by the cable. Remove the plug fr om the socket by maintaining a firm grip on the plug.

• DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a qualified electrician.

• This product is fitted with a BS1363/A 3 pin plug.

• If the cable or plug is damaged during use, switch the electricity supply and remove from use.

• Replace a damaged plug with a BS1363/A 3 pin plug. If in doubt contact a qualified electrician.

• Class II products are wired with live (brown) and neutral (blue) only are marked with the Class II symbol;

  • A) Connect the BROWN live wire to the live terminal ‘L’.
  • B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
  • C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
    Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.

• DO NOT connect either wire to the earth terminal.
  Sealey recommend that repairs are carried out by a qualified electrician.

GENERAL SAFETY
Follow all workshop safety rules, regulations and conditions when using the wrench.

• Remove the battery pack from the wrench before servicing or performing any maintenance.
• Maintain the wrench and battery pack in good condition. Check moving parts for alignment on a regular basis.
• Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
• Ensure the wrench is locked before installing the battery pack.
• Keep the wrench, battery pack and charger clean for optimum performance.
• Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
•  Ensure that battery pack is correctly inserted into the wrench handle and latched in place before operating wrench.
• WARNING! When working around vehicle brake systems we recommend that you wear suitable respiratory protection owing to the possible Presence of asbestos dust from brake linings.
• Use only impact sockets which are specifically designed for use with an impact wrench.
• Avoid unintentional starting.
• Wear approved safety eye/face shield, ear defenders and hand protection.
• Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
• Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
• Keep children and unauthorised persons away from the work area.
• DO NOT operate the wrench if any parts are missing as this may cause failure and/or personal injury.
• DO NOT use the wrench unless you have been instructed in its use by a qualified person.
• DO NOT operate the wrench where there are solvent fumes or flammable gases, liquids or solids.
• DO NOT leave the wrench operating unattended.
• DO NOT carry wrench with your finger on the trigger. Keep direction switch in ‘locked’ position when not in use.
• DO NOT use the wrench for a task it is not designed to perform.

INTRODUCTION

Variable speed trigger for greater control. Cast aluminium gearbox with rubber gearhead cover. Thermal overload protection. Double injection body with rubber grips for added comfort. Produces torque of up to 550Nm(406lb.ft). Fitted with electronic brake. All metal gear construction for ultimate durability and performance. LED worklight illuminates work area when trigger is pressed. Supplied in storage case with 3Ah lithium-ion battery and 80 minute mains charger.

SPECIFICATION

• MODEL NO:…………………………………..CP400LI/CP400LIHV
• Battery:……………………………………………18V 3Ah Lithium-ion
• Breakaway Torque:………………………………….550Nm(406lb.ft)
• Drive:…………………………………………………………………1/2”Sq
• Fastening Torque:……………………………………420Nm(310lb.ft)
• Impact Rate:…………………………………………………0-2700bpm
• Noise Power/Pressure:…………………………………..93/82dB(A)
• No-Load Speed:……………………………………………..0-2200rpm
• Power Supply Cable Length:…………………………………….1.9m
• Vibration/Uncertainty:……………………………………8.93/1.5m/s²

BATTERY

CHARGING THE BA
TTERY PACK

1. Remove the battery pack from the wrench, by depressing the release clip (fig.1.5).

   • WARNING! DO NOT touch metal terminals.

2. Place wrench in carry case and remove the battery charger.

3. Connect the charger to the mains electricity supply. The green LED will light continuously until a battery is inserted.

4. The battery pack has the positive (+) and negative (-) terminals marked. Align the battery with its docking point and insert it into slot.
   NOTE:
   The battery pack is designed so that it will only enter the charger unit the correct way.
   When placed in the charger, a very slight downward pressure will seat the pack firmly into the power terminals.

5. When a battery is inserted correctly, the chargers red charge light will show a steady illuminated aspect whilst the battery is charging. When fully charged the light will show green.

6. The battery charge level can be queried by pressing the button to the right of the three LEDs on its the rear face. If fully charged, all three LEDs will light.

7. NOTE: When new, the battery pack will have been shipped in a low charge state. It will take longer to charge initially, and several subsequent charges may also take a little longer than when the battery pack reaches its optimum performance. Afterwards, normal charging time is approximately 80 minutes.

8. After removing the battery by depressing the release clip (fig.1.5), disconnect the charger from the mains supply and store in the carry case.

   • IMPORT ANT WARRANTY INFORMATION:
     The battery pack fitted to this cordless tool is considered to be a consumable item and its ability to accept charge will reduce over time. We will guarantee it against mechanical and electrical defect for a period of one year – this does not cover fair wear and tear. If the battery is not properly charged before first use, or regularly conditioned, its capacity will diminish. Under these circumstances we will not replace the battery pack even if it is less than one year old. Remove battery pack from case and charge as above.

OPERATION

KEY:

1. 1/2” Square Drive
2. Work light
3. Trigger
4. Direction Control
5. Battery Release Clip

WARNING! Ensure that you read, understand and apply the safety instructions before use.

1. USING THE WRENCH

2. Use only impact sockets which are specifically designed for use
   with an impact wrench. The use of normal chrome vanadium sockets is dangerous, since these are more brittle and are liable to shatter.

3. Fit the socket to the wrench by snapping it onto the square drive (fig.1.1).

4. Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide it into place
   . Ensure that the battery pack is firmly located, you will hear an audible click when it has locked into position.

5. Select the required direction of rotation.
   To change direction, push switch (fig.1.4) to the left or right. Familiarise yourself with this operation before use. DO NOT attempt to change the direction of rotation whilst the trigger (fig.1.3) is depressed.
   When the wrench is not in use, use the same switch to lock off the trigger by placing the switch in the middle position.

6. When tightening, release the trigger as soon as the impact sound is heard. Take care not to over-torque small fixings.
   NOTE: On critical fixings, final tightening should be carried out using a torque wrench, setting it according to the product or the vehicle manufacturer’s specifications.

MAINTENANCE

CLEANING
Keep the outer case of the wrench clean and free from grease. DO NOT wash with water or use solvents or abrasives, use a damp cloth.
For any other service or maintenance,contact your authorised service agent.

• WARNING! – risk of Hand Arm Vibration Injury
• This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
• This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
• This tool is to be operated in accordance with these instructions.
• Measured vibration emission value (a): 8.93m/s²
• Uncertainty value (k): 1.5m/s²
• Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
• A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
• NB: Stated Vibration Emission values are type-test values and are intended to be typical.
• Whilst in use, the actual value will vary considerably from and depend on many factors.
• Such factors include; the operator, the task and the inserted tool or consumable.
• NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
• The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.
• Health surveillance.
• We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.
• Personal protective equipment.
• We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSE website www.hse.gov.uk – Hand-Arm Vibration at Work

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

BATTERY REMOVAL
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of products containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance scheme. Jack Sealey Ltd’s Batteries Producer Registration Number (BPRN) is BPRN00705.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

CORDLESS IMPACT WRENCH 18V 3AH LI-ION 1/2” SQUARE DRIVE
MODEL No’s: CP400LI, CP400LIHV

01284 757500
sales@sealey.co.uk
www.sealey.co.uk

References

• HSE: Information about health and safety at work
• Sealey - Leading Professional Tool & Workshop Equipment Supplier

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