TOOLOTS T30TQ Powered Wheelbarrow Instruction Manual

T30TQ Powered Wheelbarrow
Instruction Manual

Powered Wheelbarrow
Operator’s Manual
MODEL NUMBER :……………………..
SERIAL NUMBER :…………………………
Both model number and serial number may be found on the main label.
You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE

INTRODUCTION

Your new powered wheelbarrow will more than satisfy your expectations.It has been manufactured under stringent quality standards to meed superior performance criteria.You will find it easy and safe to operate.and with proper care.it will give you many years of dependable service.
**** Carefully read through this entire operator`s manual before using this unit. Take special care to heed the cautions and warnings.
The foir-speed gearbox, three forward and one reverse, lies at the heart of the unit.lt is oversized so as to manage safely the huge torques generated by the engine.Thanks to its efficient reduction gearing,it is capable of moving around in every situation and bearing any load.
The Engine manufacturer is responsible for all engine-related issues with regards to performance, power refer to the Engine Manufacturer’s owner’s/operator’s manual,packed separately with your unit,for more information.

Specifications

ENVIRONMENTAL

Recycle unwanted materials instead of disposing of them as waste. All tools, hoses and packaging should be resorted, taken to the local recycling center and disposed of in an environment-friendly safe way.

SYMBOLS

The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use.
Coution! lgnoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instrutions can cause serious injuries and even lead to death.

| Read these instructions carefully.
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| Wear eye protection.Wear hearing protection.
| Wear protective gloves.
****| Wear safety footwear.
| Do not remove or tamper with the protection and safety devices.
| No smoking, sparks, or flames
| Never start or run the engine inside a closed area.
| Do not operate on slopes with angle over 20° or tip loading at an inclined position.
| Be aware, objects may be thrown while in use.
| Keep your hands clear from all rotating parts.
| Keep bystanders away.
| Keep away from not parts on the machine.
| The exhaust fumes are dangerous, containing carbon monoxide. Staying in the environment can lead to unconsciousness and death.
| Always turn off the engine before starting maintenance.

SAFETY

General Safety Rules
Understand Your Machine
Read and understaand the operator’s manual and labels affixed to the machine. Learn its application and limitations as well as the specific potential hazards peculiar to it.
Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.
Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s Manual. packed separately with your unit. Do not attempt to opcked the machine until you fully understand how to properly operate and maintain the Engine and how to avoid accid ental injuries and/or property damage.
Work area
Never start or run the machine inside a closed area. The exhaust fumes are dangerous. containing carbon monoxide, an odorless and deadly gas. Operate this unit only in a well ventilated outdoor area.
Never operate the machine without good visibility or light.
Personal safety
Do not operate the machine while under the influence of drugs,alcohol, or any medication that could affect your ability to use it properly.
Dress properly. Wear heavy long pants,boots and gloves. Do not wear loose clothing. short pants, and jewelry of any kind. Secure long hair so it is above shoulder level. Keep your hair.clothing and gloves away from moving parts. Loose clothes.
jewellry or long hair can be caught in moving parts.
Use safety equipment. Always wear eye protection. Safety equipment such as a dust mask, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Check your machine before starting it.Keep guards in place and in working order.Make sure all nuts bolts,etc. are secureely tightened.
Never operate the machine when it is in need of repair or is in poor mechanical condition.Replace damaged, missing or failed parts before using ti. Check for fuel leaks.Keep the machine in safe working condition.
Never remove or tamper with safety device. Check their proper operation regularly.
Do not use the machine if the engine’s switch does not turn it on or off. Any gasoline powered machine that can not be controlled with the engine switch is dangerous and must be replaced.
Form a habit of checking to see that keys and adjusting wrenches are removed from machine area before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury.
Stay alert, watch what you are doing and use common sense when operating the machine.
Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar light weight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control go the machine in unexpected situations.
Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar light weight footwear. Wear protective footwear that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control go the machine in unexpected situations.
Avoid accidental starting.Be surethe engine is off before transporting the machine or performing any maintenance or service on the unit.Transporting or performing maintenance or service on a machine with engine on invites accidents.
Fuel safety
Fuel is highly flammable, and its vapors can explode if ignited. Take precautions when using to reduce the chance of serious personal injury.
When refilling or draining the fuel tank, use an approved fuel storage container while in a clean, well-ventilated outdoor area. While adding fuel or operating the unit, do not smoke, and stay away from sparks, open flames, or other sources of ignition near the area of operation. Never fill the fuel tank indoors.
Keep grounded conductive objects. such as tools, away from exposed. live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.
Always stop the engine and allow it ti cool before filling the fuel tank. Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot. Do not operate the machine with known leaks is the fuel system.
Loose the fuel tankl cap slowly to relieve any pressure in the tank.
Never over fill fuel tank. Fill tank to no more than 12.5mm(1/2”) below the bottom of the filler neck to provide space for expansion as the heat of the engine can cause fuel to expand,
Replace all fuel tank and container caps securely and wipe up spilled fuel, Never operate the unit without the fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. lf fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.
Store fuel in containers specifically designed and approved for this purpose.
Store fuel in a cool. well-ventilated area, safely away from sparks, open flames or other sources of ignition.
Never store fuel or machine with fuel in the tank inside a building where fumse may reach a spark, open flame, or other sources of ignition, such as a water heater, furnace, clothes dryer and the like, Allow the engine to cool before storing in any enclosure.
Machine use and care
Position the machine in such a way that it can not move during maintenance, cleaning, adjustment, assembly of accessories or spare parts, as well as under storage, Do not force the machine. Use the correct machine for your application, The correct machine will do the job better and safer at the rate for which it was designed.
Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine. Do not run the engine at a high speed when you are not working.
Do not put hands or feet near rotating parts.
Avoid contact with hot fuel. oil. exhaust fumes and hot surfaces. Do not touch the engine or muffler. These parts get extremely hot from operation.
They remain hot for a short time after you turn off the unit, Allow the engine to cool before doing maint enance or making adjustments.
lf the machine should start to make an unusual noise or vibration, immediately shut off the engine, disconnect the spark plug wire, and check for the cause, Unusual noise or vibration is generally warning of trouble.
Ues only attachments and accessories approved by the manufacturer. Failure to do so can result in personal injury.
Maintain the machine. Check for misatignment or binding of moving parts. breakage of parts and any other condition that may affect the machine’s operation. lf damaged. have the machine repaired before use. Many accidents are caused by poorly maintained equipment.
Keep the engine and muffler free of grass,leaves, excessive grease or carbon build up to reduce the chance of a fire hazard.
Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use.
Observe proper disposal laws and regulations for gas.oil etc,to protect the environment. Store idle machine out of the reach of children and do not allow persons unfamiliar with the machine or these instructions to operate it. Machine is dangerous in the hands of untrained users.
Service
Before cleaning, repair, inspecting, or adjusting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.
Have your machine serviced by qualified repair personnel using only identical replacement parts This will that the safety of the machine maintained.
Specific Safety Rules
Thoroughly inspect the area to be worked, keep the working area clean and free of debris to prevent tripping. Operate on a flat level ground. Never place any part of your body where it would be in danger if movement should occur during assemble ,installation ,and operation ,maintenance, repairing or moving .
Keep all bystanders,children ,and pets at least 23m(75feet) away .If you are approached, stop the unit immediately .
Do not mount on dump box and never carry passengers.
Never park the machine in a place with unstable ground which could give way .particularly when it is full.
Disengage clutch lever before starting the engine. Start the engine carefully according to instructions and with feet well away from the moving parts. Never leave the operating position when the engine is running.
Always hold the unit with both hands when operating .Keep a firm grip on the handlebars.Be awaer that the machine may unexpectedly bounce upward or jump forward if the machine should strike buried obstacles such as large stones. Walk, never run with the machine.
Do not overload the machine capacity .Drive at a safe speed ,adjusting the speed to the slope of the land .the surface conditions of the road ,and the weight of the load.
Use extreme caution when in reverse or pulling the machine towards you.
Exercise extreme caution when operating on or crossing gravel drives ,walks,or roads.Stay alert for hidden hazards or traffic.
On soft ground ,drive at the first forward /reverse gear. Do not rapidly accelerate ,turn sharply or stop.
Pay the utmost attention when working on frozen ground as the machine may tend to skid. If possible ,avoid driving on pebble river bed, crushed stone terrains, steel concrete ,stumpy field , logs etc., since such operation causes fatal damage or shortens life span of tracks.
Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine and another object.
Never operate the machine on slopes where angle is over 20°.
When moving over a slope , whether moving forward or in reverse ,always make certain that the weight is evenly balanced .Always move in directions parallel with the slope (up or down),To avoid danger ,do not shift gears on slopes.
When tipping the load from a dumper ,the center of gravity will change continuously and the ground conditions will be essential for the stability of the  machine .There are special hazards for dumpers working on soft ground and when the load is sticking to body e.g. wet clay.

CONTENTS SUPPLIED

The powered wheelbarrow comes partially assembled and is shipped in carefully packed package. After all the parts have been removed from the package, you should have:          

1. Dump Box
2. Main Frame
3. Wheels
4. Operator’s Manual
5. Hardware Bag, including

ASSEMBLY

Following the assembly directions below, you will assemble the machine in a few minutes.

Machina Assembly
Mount the wheels and fasten them with M10 nuts.
Mount the handle frame assembly to the chasis and secure it with M10X25bolts, washers and nuts at the front and M10X45 bolts, washers and nuts at the rear.

Install the dump box and fasten the front with two 5X40 R-clips.
Engine oil
Oil has been drained for shipping. Failure to fill engine sump with oil before starting engine will result in permanent damage and will void engine warranty.
Add oil according to Engine Manual packed separately with your nuit.

KNOW YOUR PIWERED WHEELBARROW

Features and Controls

Engine switch
The engine switch enables and disables the ignition system.
The engine switch must be in the ON position for the engine to run.
Turning the engine switch to the OFF position stops the engine.
Clutch control lever
Squeeze the control lever, clutch enganed.
Release the lever, clutch disengaged.
Throttle control
It controls engine speed. Put the throttle control on low speed (L) or high speed (H) or an intermediary position between L and H to increase or decrease the speed of engine.
Left steering lever
Operate the lever to turn left.
Right steering lever
Operate the lever to turn right.
Gear selection lever
It controls forward or reverse movements of the machine.
Tipping handle
It controls tipping of the dump box. Swing tipping handle A in the direction of the arrow to release limiter B out of hook C. The dump box will be released.

After tipping the load, swing handle A back to reset limiter B into hook C, which will lock the dump box. 

Before you start to use the dumper, please check the dump box to make sure it is locked as shown in the diagram below.

Powered Wheelbarrow Operation
Adding fuel
Fill the fuel tank as instructed in the separate Engine Manual packed with the machine.
Fill tank to no more than 12.5mm(1/2”) below the bottom of the filler neck to provied space for expansion.
Starting engine
A more detailed description of the engine operation and all related precautions and procedures can be found in the Engine Manual packed separately with the powered wheelbarrow.
Follow the procedure below for cold starts:

1. Tutn choke lever on the engine to full choke position.
2. Set the throttle lever on the handlebar at half way position.
3. Turn the engine switch on.
4. Pull the starting rope slowly several times to allow the gasoline to flow into the engine’s carburetor. Then hold the start handle firmly and pull rope out a short distance until you feel some resistance. Then pull the rope smoothly and briskly, and allow rope to return gently. Do not let the rope snap back. If necessary,pull the rope several times until the engine starts.
5. Allow the engine to run for several seconds to  warm up. Then,gradually move chock lever to “OPEN” position.

Restarting an engine that is already warm from previous running does not normally requirs use of the choke.
1. Set the throttle lever on the handlebar at half way position.
Hold the start handle firmly and pull rope out a short distance until you feel some resistance. Then pull the rope smoothly and briskly, and allow rope to return gently. Do not let the rope snap back.
Operating
After engine warms up, pull throttle lever to accelerate engine speed.
Engage the required gear and slowly squeeze the clutch control lever. If the gear does not engage straight away, slowly release the clutch lever and try again. In this way the powered wheelbarrow will start moving.
The powered wheelbarrow has the steering levers on the handlebars and this makes steering very easy. T o turn right or left, simply operate the corresponding right or left steering lever.
The sensitivity of the steering increases in proportion to the speed of the machine and that with the empty machine, a light pressure on the lever is all that is needed to turn. While when the machine is loaded, more pressure is required.
The powered wheelbarrow has a maximum capacity of 300kg. However, it is advisable to assess the load and adjust it according to the ground on which the machine will be used.
It is therefore advisable to cover such stretches using low gear and taking extra care. Insuch situations, the machine should be kept in low gear for the whole stretch.
Avoid sharp turns and frequent changes of direction while driving on the road, in particularly on rough, hard terrains full of sharp, uneven points with a high degree of friction.
Remember to be careful when working in adverse weather conditions(ice, heavy rain and snow)or on types of ground that could make the powered wheelbarrow unstable.
When the clutch control lever is released, the machine will stop and brake automatically.
If the machine is stopped on a steep slope, a wedge should be placed against one of the wheels.
Idle speed
Set throttle control lever to its”SLOW”position to reduce stress on the engine when working is not being performed. Lowering the engine speed to idle the engine will help extend the life of the engine, as well as conserve fuel and reduce the noise level of the machine.
Stopping engine
To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure.

1. Move the throttle lever to the SLOW position.
2. Let engine idle for one or two minutes.
3. Turn the engine switch to the OFF position.
4. Turn the fuel valve lever to the OFF position.

Do not move choke control to CHOKE to stop engine. Backfire or engine damage may occur.

MAINTENANCE

A proper maintenance and lubrication will help the machine in a perfect working condition.
Preventive maintenance
Turn off engine and disengage all command levers. Engine must be cool.
Inspect the general condition of the unit. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation
Remove all debris and other materials that may have accumulated to the track and unit. Clean after each use. Then use a premium quality lightweight machine oil to lubricate all moving parts.
Never use a “pressure washer” to clean your unit. Water can penetrate tight areas of the machine and its transmission case and cause damage to spindles, gears, bearings, or the engine. The use of pressure washerswill result in shortened life and reduce serviceability.
Adjusting clutch
As clutch wears out, the same lever could have a wider opening, being so uneasy to use. This means that it is necessary to adjust the cable, setting clutch lever on its orig inal position acting on the ad justment device and on counter-nut.
Adjusting steering
If you have difficulty steering the unit, you will need to adjust the steering levers with the special adjusters. Slacken off the locknut and unscrew the adjusters to eliminate the play in the cable, which can occur after init ial use or normal wear. Be very careful not to unscrew the adjusters too much because this can create another problem the loss of traction Remember to tighten the locknut when you have finished.
Lubrication
The gearbox is pre-lubricated and sealed at the factory.
Check oil level every 50 hours of working. Remove the plug and check, with machine horizontal, oil reaches the two notches. If necessary, add the oil.
Gear oil GL-5 or GL-6. SAE80W-90 is recommended. Do not use synthetic oil
Oil must be replaced when hot by unscrewing filler cap and plug equipped with an oil dipstick. When oil is completely drained, replace filler cap and fill up with new oil.
Tire pressure
Check the pressure of tires periodically to make sure they are properly inflated. Recommended pressure is 30 psi for all the tires.
Separation of tire and rim parts is possible when they are serviced incorrectly.

1. Do not attempt to mount a tire without the proper equipment and experience to perform the job.
2. Do not inflate the tires above the recommended pressure.
3. Do not weld or heat a wheel and tire assembly Welding can structurally weaken or deform the wheel. Heating can cause an increase in the air pressure resulting in burst.
4. Do not st and in front or over the tire assembly while inflating

Engine maintenance
Refer to the Engine Manual included in your unit for the information on engine maintenance. Your eng ine manual provides det ailed information and a maintenance schedule for perform ing the tasks.
STORAGE
If the powered wheelbarrow will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage.

1. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days. Stale fuel has high gum content and can clog the carburetor and restrict fuel flow.

2. Start the engine and allow it to run until it stops. This ensures no fuel is left in the carburetor. Run the engine until it stops. This helps prevent gum deposits from forming inside the carburetor and possible engine damage.

3. While the engine is still warm, drain the oil from the engine. Refill with fresh oil of the grade recommended in the Engine Manual.

4. Use clean cloths to clean off the outside of the machine and to keep the air vents free of obstructions.
   Do not use strong detergents or petroleum based cleaners when cleaning plastic parts. Chemicals can damage plastics.

5. Inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts.

6. Store your unit on flat ground in a clean, dry building that has good ventilation.
   Do not store the machine with fuel in a non-ventilated area where fuel fumes may reach flame, sparks, pilot lights or any ignition sources.

TROUBLE SHOOTING

2.Out of fuel or stale fuel.
3.Choke not in open position.
4.Blocked fuel line.
5.Fouled spark plug.
6.Engine flooding.| 1.Attach spark plug wire securely to spark plug.
2.Fill with clean, fresh gasoline.
3.Throttle must be positioned at choke for a cold start
4.Clean the fuel line.
5.Clean, adjust gap, or replace.
6.Wait a few minutes to restart, but do not prime.
Engine runs erratically.| 1.Spark plug wire loose.
2.Unit running on CHOKE.
3.Blocked fuel line or stale fuel.
4.Vent plugged.
5.Water or dirt in fuel system.
6.Dirty air cleaner.
7.Improper carburetor adjustment.| 1.Connect and tighten spark plug wire.
2.Move choke lever to OF F
3.Clean fuel line. Fill tank with clean, fresh gasoline.
4.Clear vent.
5.Drain fuel tank. Refill with fresh fuel.
6.Clean or replace air cleaner
7.Refer to Engine Manual.
Engine overheats.| 1.Engine oil level low.
2.Dirty air cleaner
3.Air flow restricted.
4.Carburetor not adjusted properly.| 1.Fill crankcase with proper oil.
2.Clean air cleaner.
3.Remove housing and clean.
4.Refer to Engine Manual.
Machine does notmove while engine is running.| 1.Gear is not properly selected.
2.Drive belt not tight enough.| 1.Ensure gear lever is not in-betweern two different gears.
2.Tighten drive belt.

PARTS SCHEDULE

PARTS LIST

GEARBOX PARTS LIST

PARTS LIST

Powered Wheelbarrow

Documents / Resources

| TOOLOTS T30TQ Powered Wheelbarrow [pdf] Instruction Manual
T30TQ, T30TQ Powered Wheelbarrow, T30TQ Wheelbarrow, Powered Wheelbarrow, Wheelbarrow
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References

• care.it
• starting.be
• Unit.lt | Professional solutions for location scouting, management, facilities and transportation

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