Weller FT910000033 Zero Smog TL Kit 1 FN Instruction Manual

: June 10, 2024
: Weller

Table of Contents

Translation of the original instructions
Safety information
Specified Conditions Of Use
User groups
Operation
Care and maintenance
Cleaning
Warranty
Error messages and error clearance
Technical Data
Symbols
EC declaration of conformity
Product Registration
References
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Weller FT910000033 Zero Smog TL Kit 1 FN Instruction Manual

Translation of the original instructions

Included in delivery

Included in delivery

Accessory

Starting up the device

Starting up the device

Operation

Operation

Operating time filter display

Operating display

Reset filter time

Extraction capacity filter display

Extraction capacity display

Change the prefilter

Change the prefilter

Change the main filter

Change the main filter

Check the prefilter and the main filter

Check the prefilter

Read these instructions and the accompanying safety information carefully before starting up the device and starting work with the device.

Keep these instructions in a place that is accessible to all users.

Safety information

This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance.

Cleaning and user maintenance shall not be made by children without supervision.

WARNING Electrical shock
If the device is faulty, active electrical conductors may be bare or the PE conductor may not be functional.

Repairs must always be referred to a Weller-trained specialist.
If the electrical tool‘‘s power supply cord is damaged, this must be replaced with a specially prefabricated power supply cord available through the customer service organisation.‘

WARNING Danger of injury
The device or parts of the device may fall off during transportation.

WARNING Danger of asphyxiation, Danger of poisoning

Improper installation can result in above-normal workplace concentrations

Measure the workplace concentration upon completion of installation work

Inappropriate maintenance cycles for gas media may result in above-normal workplace concentrations

Specify maintenance cycle Above-normal contamination levels in the ambient air during cleaning work on the pipe system/extraction area
If suction capacity is impaired by build-up within the pipe system, replace the contaminated parts

A saturated activated carbon filter will not be able to capture harmful substances. The harmful substances will be released back into the environment unfiltered.

Observe the recommended filter replacement intervals.

High concentrations of harmful gases can lead to overheating of the activated carbon and possibly trigger spontaneous combustion of the filter.

Run the unit on clean air for several minutes before switching off.

Specified Conditions Of Use

This filtration system is suitable for the extraction and filtration of particles and gases, depending on the filter medium used.

This device may only be used at room temperature and indoors.

The unit is designed for use as a surface extraction unit and is not suitable for extracting fumes directly from the soldering gun. Soldering or welding enamelled wire

For soldering and welding enamelled wire, use the standard prefilter F7.

Extraction of adhesive vapours

Use a broadband gas filter (without a suspended matter filter) for the extraction of adhesive vapours.

WARNING Danger of asphyxiation, Danger of poisoning

Improper use may result in respiratory problems, asphyxiation, poisoning or cance

Particles and gases which are unsuitable for the filter medium in use may not be extracted.
Liquids and flammable gases may not be extracted
Never use the device without a filter or with a full filter.
Never use the device without the fan cover

WARNING Fire and explosion hazard!
The unit is not permitted to be used for the extraction of inflammable gases.

The unit must not be exposed to temperatures above 50°C, naked flame or condensed solvents.

The organisation operating the unit is responsible for the observance of the legal limits for noxious substances at the place of work.

The filtration system may only be put into operation if it is in perfect working order.

Intended use of the soldering station/ desoldering station also includes the requirement that you

adhere to these instructions,
observe all other accompanying documents,
comply with national accident prevention guidelines applicable at the place of use..

The manufacturer will not be liable for unauthorised modifications to the device.

User groups

Due to differing degrees of risk and potential hazards, several work steps may only be performed by trained expert

Work step	User groups
Installation of complex pipe systems with multiple extractor arms connected

Specialist personnel with technical training Technical trainees under the guidance and supervision of a trained expert
Replacing electrical replacement parts| Electricians Technical trainees under the guidance and supervision of a trained expert
Specification of maintenance intervals| Safety expert
Operation Filter change| Non-specialist

Operation

Notice
The unit may emit dust from the main filter after transportation. Make sure that the unit is put into service in a suitable room.

CAUTION A high noxious gas concentration will cause the activated charcoal to heat up.

To avoid overheating, the unit should be run without noxious gases for several minutes before switching off.

Put the tool into operation as described in the chapter „Placing into operation“.

Please adhere to the operating instructions of the connected devices.

Check to see if the mains voltage matches the ratings on the nameplate.

Make sure the machine is switched off before plugging in.

Optimal gas filtration is achieved as follows:

Temperature of process air in gas filter < 38 °C

Relative humidity < 60 %

Gas molecules > 30 g/mol (better filtration results are achieved with larger molecules)

Boiling point of the gas molecules > 0 °C

Care and maintenance

WARNING
Before doing any work on the machine, pull the plug out of the socket.

The unit must not be altered or modified in any way!

Repairs must always be referred to a Weller-trained specialist.

Use original replacement parts only

To ensure that the filtration system functions properly, the compact filter must be replaced as follows

at least once a year or
if the maximum allowable workplace concentration is exceeded or
as per maintenance schedule

Notice
Different fluxes and flux constituents and the amount of and size of dust particles in the extracted air will signifi cantly effect the filters working life. Submicron particles in the extracted air increase when soldering or weldingto varnish insulated wire.

The suspended matter filter and the broadband gas filter are complementary to one another and can be replaced together as a compact filter. The compact filter must be changed once a year in order to ensure it is fully functional. The fine dust filter (filter mat) is the preliminary stage of the compact filter and therefore must be replaced more frequently.

It is strongly recommended that the compact filter be replaced after no more than 10 fine dust filter changes.

An alarm sounds and the yellow warning light flashes: Recommended service life of filter has expired. (see Operating time filter display/Extraction capacity filter display)

An alarm sounds and the red warning light is lit continuously: Extraction capacity is too low. Switch off the filter unit. Check the nozzles, tubes and extractor arms, and clean them if necessary. If the alarm sounds again the next time the unit is turned on, the filter must be changed.

If no action is taken, the filter unit will cut out after five minutes in order to avoid overheating.

When changing the main filter the filtration time can be reset as follows:

Keep the UP/DOWN buttons pressed and, at the same time, turn on the switch until an audible signal sounds. Release the buttons, wait 5s and turn the unit off. Wait another 5s and turn the unit on. Filtration time is now reset

Cleaning

To ensure that the unit functions properly, the nozzle, extractor arm and connecting hose must be cleaned on a regular basis.

Warranty

Claims by the buyer for physical defects are timebarred after a period of one year from delivery to the buyer. This does not apply to claims by the buyer for indemnification in accordance with §§ 478, 479 BGB

(German Federal Law Gazette).
We shall only be liable for claims arising from a warranty furnished by us if the quality or durability warranty has been furnished by use in writing and using the term

„Warranty“.
The warranty shall be void if damage is due to improper use and if the device has been tampered with by unauthorised persons.

Subject to technical alterations and amendments.

For more information please visit www.weller-tools.com

Error messages and error clearance

Message/symptom	Possible cause	Remedial measures
Extraction power missing	Pipe system leaking	Reseal the pipe system
Unit is not running	Filter is dir	change the filter
Device does not work	Thermally switched off	Leave the unit to cool down.

Switch on again after approx. 3 hours.
Fuse is blown| Please contact our Customer Service: technicalservice@weller- tools.com
Unit is not properly connected| Check the electrical connections
Sub-micron paricle becoming dirty to quickly| Pre-filter has not been used| Use a pre-filter Fit an F7 filter Use a preliminary seperator if the proportion of solid matter is high.

Technical Data

Solder fume extraction	Zero Smog TL
Dimensions L x W x H mm inch	335 x 330 x 445 13.19 x 12.9 x 17.52
Weight k	9
Mains supply voltage (V/Hz)	230 / 50 (FT91013699) 120 / 60 (ZEROSMOGT
Power consumption (V/W)	230/110 120/110
Operating sound level from 1 m distance	53
Maximum vacuum (Pa/V)	3000
Maximum quantity supplied (m³/h)	190
Gas filter l	2,5
Pre filter	Filter F7 collects 40-60% fine dust > 1 mm
Combined filter	Combined H13 high efficiency submicron filter (99.95 %

particle separation upto 0.12 μm) in combination with an activated carbon filter

Symbols

Caution!

Read the operating instructions!

Before performing work of any kind on the unit, always disconnect the power plug from the socket

ESD-compatible design and ESD-compatible workstation

CE mark of conformity

British Conformity Mark

Disposal
Do not dispose of electric tools together with household waste material! In observance European Directive on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility. Contaminated filters must be treated as special waste.

Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.

Zero Smog TL

Zero Smog TL