CARNIVAL KING 382RBD3G1 Refrigerated Beverage Dispensers User Manual

CARNIVAL KING 382RBD3G1 Refrigerated Beverage Dispensers User Manual

Safety

-This instruction manual is an integral part of the machine and must be kept for any further consultation.
-This machine is a cold drink dispenser.
-This machine should be used only for the purpose for which it was designed. Any other use is
inappropriate and therefore dangerous.
-The manufacturer will not be held responsible for any damage caused by improper use.
-Before installing and operating the machine read this instruction manual carefully.

Basic safety rules:

• DO NOT touch the machine when hands or feet are wet.
• DO NOT use the machine when barefoot.
• This appliance should only be used by persons who have the knowledge, experience, and capability to operate it in a safe way.
• DO NOT allow children to play with the appliance.
• DO NOT allow the machine to be used by children or untrained persons.
• DO NOT leave the machine outdoors.
• DO NOT pull on the electrical cord to unplug the machine.

The company reserves the right to modify the construction or appearance without noticeProp 65 Warning

WARNING: This product can expose you to chemicals including lead, which are known to the State of California to cause cancer, birth defects, or other reproductive harm. For more information, go to www.p65warnings.ca.gov

Technical Features

Gal
Gas| R134a
Width| 7.9 in| 14.7 in| 23.6 in| 8.2 in| 16.3 in| 24.2 in
Depth| 16.9 in
Height| 30 in| 28.9 in| 28.9 in| 28.9 in
Weight| 42 lb| 59.5 lb| 84 lb| 45 lb| 70 lb| 132 lb
Power| 275W| 325W| 395W| 260W| 550W| 710W
Voltage| 120V

Serial Plate
The technical features of the machine are reported on the serial plate attached on the frame

Main Controls

Positioned on the right side of the machine.

A – Main Power Switch
0 : Machine is OFF
I : Machine is ON
B – Mixing System Switch(es) – One for Each Bowl
0 : Mixer is OFF
I : Mixer is ON

Installation

Unpacking

In order to prevent the oil contained in the air-tight compressor from flowing into the cooling circuit, it is necessary to always carry, store, and handle the machine in a vertical position, following the instructions found on the packaging.

If the machine was accidentally or purposely placed in a nonvertical position during transport, before operating the machine it should be kept in a straight position for approximately 30 minutes to allow the oil to flow back into the compressor.

1. Remove cardboard and plastic covering.
2. Check the unit to make sure it is not damaged or missing any parts.
3. Remove the plastic film from all the stainless steel panels.
4. Before operating, remove the green plastic plug(s) from the tap(s). (Fig. 1)
   

CAUTION Dispose of packaging materials correctly. Do not leave within reach of children

Positioning

1. Place the machine on a sturdy horizontal surface.
2. For improved ventilation, maintain a distance of 6 in. between the unit and walls or other obstacles. Increase the distance if the unit is placed near a heating source. (Fig. 2)
3. Leave 60 in. of free space in front of the machine to allow for easy use and maintenance. (Fig. 2)
4. Leave 10 in. of free space above the machine to allow for removal of lids. (Fig. 2)
5. When the machine is in place, adjust the rubber legs to level.
   

Operation

Preparing The Product
Concentrate

In order to obtain a homogeneous mix, the product will need to be pre-mixed before being added to the machine. Follow the manufacturer’s recommendations for mixing

Ready-to-Use & Pre-Mixed Concentrates 

1. Turn the machine OFF and unplug from power supply. 2. Pour liquid into the bowl. (Fig. 3)
2. DO NOT pour below the MIN Level. (3-4 L)
3. DO NOT pour above the MAX Level.
   

CAUTION
Before using the machine, all food contact surfaces and components must be cleaned and sanitized in accordance to the Washing & Sanitizing section of this manual.

Cold Drinks

Prepare the product separately before proceeding.

1. Make sure that the main switch (A) is in the [OFF] position and plug in the machine. (Fig.  4)
2. Before starting the machine ensure that the bowls are properly closed with their covers.
3. Turn the main switch (A) to [ON] position; the refrigerant group unit will automatically start. (Fig. 4)
4. To start the mixing action, turn the mixing system switch (B) to [ON] position. There is a switch for each Bowl. (Fig. 4)
5. To dispense your beverage, press glass/cup lightly against the lever.
   

CAUTION DO NOT run the pump without liquid.

Beverage Temperature Regulator

1. Every dispenser has been tested and the thermostat has been set at c.a. +5°C temperature.
2. To adjust the temperature, Turn the thermostat knob on the side of the unit. Rotate clockwise to increase the temperature and counter clockwise to decrease.
   

Cleaning

CAUTION The machine must be turned OFF and unplugged from the power source before cleaning

Empty The Bowl

1. Use the tap lever to empty any remaining liquid into a container.
2. DO NOT Proceed without emptying the bowl.

Disassembly (Fig. 7)

1. Gently lift the lid off of the unit.
2. Extract the mixer.
3. Gently lift the bowl off of the unit. Should you have difficulty, it may be necessary to dampen steel refrigerator and gasket, then repeat the operation.
4. Lift the bowl gasket off of the unit.
5. Unhook the drip tray by pulling up and lifting away from the machine.
6. To reassemble the unit, repeat the above operations in reverse.

Cleaning

Do not use abrasive powders which might impair the container and lid’s shine.

1. Fill a basin with lukewarm water and a neutral detergent.
2. Wash all components (except the lid) in the basin.
3. Wash the lid with a wet, soft cloth.
4. If the dispenser is out of use for a long period of time, remove the power plug and clean all parts carefully; keep the dispenser away from dust and cover it with a plastic sheet.
5. Dry all parts with a soft cloth.

Sanitizing

Sanitizing must be done before the initial use of the machine or if it is not used for an extended period of time.

1. Follow washing instructions.
2. Make a solution of 2% sodium hypochlorite (bleach) in lukewarm water.
3. Use a soft cloth or brush to apply the solution to all components.
4. Rinse all parts carefully with clean lukewarm water to remove any residual solution.
5. Dry all parts with a soft cloth.

Servicing

Any necessary repairs on the machine should be undertaken exclusively by a certified technician, using original replacement parts. The electrical cord should not be replaced by the user.

1. After disconnecting the dispenser, remove panels and clean inside parts, especially condenser fins, with a brush (Fig. 8).
2. Dust reduces the performance of the machine, so clean it at least once a month.
3. The dispenser does not require oiling.
   

Troubleshooting

CAUTION Problems marked with this symbol must be handled by a specialized technician.

cooling circuit
Condenser is clogged| Clean the condenser (see Fig. 8)
Fan motor is burnt out| Replace the fan motor
Lack of air flow| Increase the distance between the machine and other obstacles/heating sources (see Fig. 2)
**Compressor does not start| Main Switch is broken| Replace Main Switch
Compressor protector is broken| Replace compressor protector
Compressor relay is broken| Replace compressor relay
Compressor motor is broken| Replace motor
****One bowl is not cooling| Gas leak into the cooling circuit| Find leak, filter it out & re-charge cooling circuit
Condenser is clogged| Clean the condenser (see Fig. 8)
Lack of air flow| Increase the distance between the machine and other obstacles/ heating sources (see Fig. 2)
Tube of the cooling circuit is clogged| Cut the tube, eliminate clog, re- charge the cooling circuit
Filter is clogged| Replace the filter
****Stirring paddles not working| The gearbox is broken| Replace the gearbox, taking care to assemble it in the correct position
The gearbox switch is broken| Replace the gearbox switch
The pump is not working**| The pump motor is broken| Replace the pump motor
The pump switch is broken| Replace the pump switch

Electrical Diagram – 3G/1/2/3, 5G/1/2/3

Parts Diagram – 3G/1/2/3, 5G/1/2/3

Info@CarnivalKingSupplies.com | CarnivalKingSupplies.com 

References

• Carnival King Concession Supplies and Equipment
• p65warnings.ca.gov

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