milwaukee 2876-20 M18 Force Logic 11t Dieless Latched Linear Utility Crimper User Manual

: June 11, 2024
: Milwaukee

milwaukee 2876-20 M18 Force Logic 11t Dieless Latched Linear Utility Crimper User Manual

WARNING To reduce the risk of injury, user must read and understand operator’s manual.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmo-spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact ac- cidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is dam- aged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or tem- perature above 265°F (130°C) may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging im- properly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

SPECIFIC SAFETY RULES FOR CRIMPERS

Use tool only as directed. Only trained personnel should operate tool.
WARNING To reduce the risk of arc flash, electric shock and property damage, work on deenergized lines when possible. Tool is not insulated. Should work on energized lines be required, ensure all proper precautions, including those contained in NFPA 70E, have been taken first.
Use tool only with connectors for which they are rated. Tool and connectors must be used in an APPROVED COMBINATION to achieve a successful operation. Improper combinations can result in a faulty crimp. Electric shock, fire, explosion, and property damage could occur.
Do not use tool without nest properly latched. Fingers could be crushed.
Keep hands away from crimping jaws while tool is in use. Fingers could be crushed.
To reduce the risk of injury, wear safety goggles or glasses with side shields when operating or servicing the tool.
Inspect and discard workpieces with cracks or wear before use. Materials may crack or shatter.
Follow installation specifications as specified in Table A using an Approved Combination of con- nectors and cables as indicated. Other uses may cause damage to the tool, accessories, and workpiece.
Chemical Burn Hazard. Keep coin cell battery away from children.
For best results, use only with energy absorbing lanyards. Ropes, straps or chains may break and cause failure. Do not use with lanyards at full tension.
WARNING To reduce the risk of injury, when working in dusty situations, wear appropriate respiratory protection or use an OSHA compliant dust extraction solution.
Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome.
Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.
Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

SYMBOLOGY

V Volts
****Direct Current
WARNING To reduce the risk of arc flash, electric shock and property damage, work on deenergized lines when possible. Tool is not insulated. Should work on energized lines be required, ensure all proper precautions, including those contained in NFPA 70E, have been taken first.
WARNING Keep hands away from crimping jaws while tool is in use. Fingers could be crushed.
To reduce the risk of injury, wear safety goggles or glasses with side shields when operating or servicing the tool.
Read operator’s manual.
Underwriters Laboratories, Inc.
United States and Canada

SPECIFICATIONS

Cat. No……………………………………………… 2876-20
Volts…………………………………………………….. 18 DC
Battery Type ………………………………………….M18™
Charger Type…………………………………………M18™
Force …………………………………………………. 11 Tons
Capacity…………………………….#4-1000 MCM Cu/Al
Module/FCC ID……………………….BGM11S/QOQ11
Recommended Ambient
Operating Temperature………………….0°F to 125°F

Table A

Connections made with tool 2876-20 and connector part numbers in the charts below produce cULus Classified crimps according to the UL 486A-B standard.

Copper Short & Long Barrel Lugs & Splices

| Burndy| Richards
Splice Model #’s| YS-L, YS, YS-T| SCC, CC, OCC, OTCC, TCC
Lug Model #’s| YA-L, YA-2L, YA-2LN, YA-2N, YA, YA-4N, YA-L-TC,YA-L-2TC, YAB-4N, YAV, YAZ, YBA, YAG| **** —
Str Wire Size Range (Code only)| Lugs: Total # of Crimps Splices: # of Crimps per Side
Burndy| Richards
4 AWG| 1| 1
2 AWG
1 AWG
1/0AWG
2/0AWG
3/0AWG
4/0AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700 kcmil
750 kcmil
800 kcmil
1000 kcmil
Dual Rated Lugs & Splices
| Burndy
Splice Model #’s| YS-A
Lug Model #’s| YA-A, YA-A-TN
Str Wire Size Range (Code only)| Lugs: Total # of Crimps Splices: # of Crimps per Side
Burndy
4 AWG| 1
2 AWG
1 AWG
1/0AWG
2/0AWG
3/0AWG
4/0AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700 kcmil
750 kcmil
800 kcmil
1000 kcmil

FUNCTIONAL DESCRIPTION

Functional Description

Nest
Crimping clevis
Worklight LED’s
LED indicator
Electronic reverse trigger
Manual release button
Hanger
ONE-KEY™ indicator
Handle
Trigger
Nest release lever
Indenter
Nest lock pin

ASSEMBLY

WARNING Recharge only with the charger specified for the battery. For specific charging instructions, read the operator’s manual supplied with your charger and battery.

Removing/Inserting the Battery
To remove the battery, push in the release buttons and pull the battery pack away from the tool.

WARNING Always remove battery pack before changing or removing accessories.
To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

WARNING Only use accessories specifically recommended for this tool. Othersmay be hazardous

CAUTION To avoid damage to the tool, do not operate the tool without the nest fully latched.

WARNING An incomplete or faulty crimp could cause a fire. Use tool only with connectors for which they are rated. Tool and connectors must be used in an approved combination to achieve a successful operation. Improper combinations can result in a faulty crimp. Electric shock, fire, explosion, and property damage could occur.

ONE-KEY™
To learn more about the ONE-KEY™ functionality for this tool, go to milwaukeetool.com/One-Key. To download the ONE-KEY™ app, visit the App Store or Google Play from your smart device.

ONE-KEY™ Indicator

Solid Blue| Wireless mode is active and ready to be configured via the ONE- KEY™ app.
Blinking Blue| Tool is actively communicating withthe ONE-KEY™ app.
Blinking Red| Tool is in security lockout and can be unlocked by the owner via the ONE-KEY™ app.

OPERATION

WARNING To reduce the risk of arc flash, electric shock and property damage, work on deenergized lines when possible. Tool is not insulated. Should work on energized lines be required, ensure all proper precautions, including those contained in NFPA 70E, have been taken first.

Keep hands away from crimping jaws while tool is in use. Fingers could be crushed.
Always remove battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.
Always wear proper eye protection marked to comply with ANSI Z87.1.

Crimping
Before crimping:

nspect the crimping ram, nest and clevis for cracks or other damage. Do not use damaged parts. Con- tact a MILWAUKEE service facility.
Ensure the nest is properly latched.
Connectors and cables must be used in an AP- PROVED COMBINATION. Improper combinations can result in a faulty crimp.
Inspect and discard workpieces with cracks or wear before use. Materials may crack or shatter.
Follow installation specifications as specified in Table A using an Approved Combination of connectors and cables as indicated. Other uses may cause damage to the tool and workpiece.

Insert battery pack.
Place the ram and nest around the connector.
Hold tool securely. Press and hold the trigger.
When the cycle is complete the tool will auto retract and the indicator will light. Release the trigger.
LED Indicator| Definition
---|---
Solid Green| Tool completed the operation and reached full crimping pressure.
Solid Red| Tool completed the operation but did NOTreach full crimping pressure.
Flashing Red| Tool did NOT complete the operation.
FlashingRed/Green(after Solid Green or Solid Red)| Tool has reached its service interval (40,000 crimps). Red/Green flashing will begin after the solid Red or Green indicator for the operation is displayed. MILWAUKEE recommends that the tool be inspected and preventative maintenance completed. Return tool to a MILWAUKEE service facility.
Continue crimping according to the instructions in Table A or the connector manufacturer’s installation instructions.
- Crimps should be uniformly placed on the barrel of the connector with a single crimp placed in the center.
- Crimps should be reasonably placed within the color bands or knurled area of the connector.
- For splices, begin crimping in the center, working outward while alternating sides.
- For lugs, begin crimping near the pad, working towards the barrel.
- The orientation of the crimp is not critical on seamless barrel connectors, but for best results rotate the tool 180° between crimps.
Two LEDs will light the workpiece when the trigger is pulled.

Backup Release Valve
If the ram needs to be opened without completing the cycle, press and hold the backup release valve. Hold tool securely until the cylinder retracts fully.

Lanyard Attachments
Use MILWAUKEE Lanyards to help reduce the risks associated with dropped tools. Complies with ANSI/ ISEA 121:2018.

Follow instructions provided with tool lanyard.
The lanyard will create a secure anchor point for use. WARNING! Do not exceed maximum capacity marked on the lanyard label. Exceeding maximum capacity may result in serious injury or death.

MAINTENANCE

WARNING To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.

Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for inspection.
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work prop- erly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

ONE-KEY™
WARNING Chemical Burn Hazard. Chemical Burn
Hazard
This device contains a lithium button/coin cell battery. A new or used battery can cause severe in- ternal burns and lead to death in as little as 2 hours if swallowed or enters the body. Always secure the battery cover. If it does not close securely, stop using the device, remove the batteries, and keep it away from children. If you think batteries may have been swallowed or entered the body, seek immediate medical attention.

Internal Coin Cell Battery
An internal coin cell battery is used to facilitate full ONE-KEY™ functionality.
To replace the battery:

Remove the battery pack.
Remove the screw(s) and open the coin cell bat- tery door.
Remove the old coin cell battery, keep it away from children, and dispose of it properly.
Insert the new coin cell battery (3V CR2032), with the positive side facing up.
Close the battery door and tighten the screw(s) securely.

WARNING To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to flow inside them.

Cleaning
Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain clean- ing agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter- gents containing ammonia. Never use flammable or combustible solvents around tools.

Repairs
For repairs, return the tool, battery pack and charger to the nearest authorized service center.

ACCESSORIES

WARNING Use only recommended accessories. Others may be hazardous.
For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.

WIRELESS COMMUNICATION

For products provided with wireless communication features, including ONE- KEY™:
Pursuant to part 15.21 of the FCC Rules, do not modify this product. Modification could void your authority to operate the product. This device complies with part 15 of the FCC Rules and ISED-Canada’s license exempt RSS standards. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

SERVICES

SERVICE – UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM – 6:30 PM CST
or visit www.milwaukeetool.com

Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.

Email: [email protected]

Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE – CANADA

Milwaukee Tool (Canada) Ltd
1.877.948.2360
Monday-Friday, 7:00 AM – 4:30 PM CST
or visit www.milwaukeetool.ca

LIMITED WARRANTY USA & CANADA

Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material an workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers.

*This warranty does not cover Air Nailers & Staplers; Airless Paint
Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products.
There are separate and distinct warranties available for these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for the M18 FUEL™ 1″ D-Handle High Torque Impact Wrenches, Drain
Cleaning Cables, AIRSNAKE™ Drain Cleaning Air Gun Accessories, REDLITHIUM™ USB Laser Levels, TRAPSNAKE™ 25′ Auger w/ CABLE DRIVE™, FORCE LOGIC™ Press Tool Accessories and Green Cross Line Laser is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun, 8 Gallon Dust Extractor, M18™ Framing Nailers, M18 FUEL™ 1/2″ Ext. Anvil Controlled Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 1″ High Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 2 Gal. Compact Quiet Compressor, M12™ Laser Levels, 165′ Laser Detector, M12™ 23GA Pin Nailer, M18 FUEL™ 1/4″ Blind Rivet Tool w/ ONE-KEY™, M12 FUEL™ Low Speed Tire Buffer, M18 FUEL™ Random Orbital Polishers, M18™ Utility Fencing Stapler, and the 72″ Laser Tripod is three (3) years from the date of purchase. The warranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT
PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.
SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.

TOOL
13135 West Lisbon Road
Brookfield, WI 53005 USA