OCULAR IOCAW13-7S-7T IQ Wallbox and IQ Solar Installation Guide

OCULAR IOCAW13-7S-7T IQ Wallbox and IQ Solar

SPECIFICATIONS

All specifications and descriptions contained in this document are verified to be accurate at the time of printing. However, because continuous improvement is a goal at Ocular Charging, we reserve the right to make product modifications at any time.

Model| IOCAW13-7S / 7T | IOCAW13-7S / 7T-SOLAR| IOCAW13-22S / 22T | IOCAW13-22S / 22T-SOLAR
---|---|---
Voltage and Wiring| 230V AC single-phase: LIVE, NEUTRAL ,and EARTH.| 400VAC three-phase:L1,L2,L3,NEUTRAL,and EARTH.
Current and Power| Maximum 32A and 7kW| Maximum 32A and 22kW
Frequency| 50-60 Hz
Internal RCD| AC 30mA, DC 6mA
Data Protocol| OCPP 1.6J, 2.0
Charging Connector| SAE J1772, IEC62196 Type-2
Buttons| 1 x Physical Button
RFID| ISO 14443 A/B
Display| 2.8’’ LCD
Network Connectivity| Ethernet, WLAN
Working Temperature| -30°C to 50°C
Storage Temperature| -40°C to 70°C
Working Humidity| 5% – 95% without condensation
Enclosure Dimensions| 380 x 288 x 141 mm
Shipping Dimensions| 495 x 375 x 330 mm
Shipping Weight| 6.7Kg| 7.7Kg
IP Rating| IP55
Certifications| EN IEC 61851-1, EN IEC 61851-21-2, EN 61008-1, IEC 62955

SELF-MONITORING AND RECOVERY

The charger will automatically resume charging after a minor fault such as OVP, UVP, OTP or OCP, with no user intervention required.

OCPP 1.6J, 2.0 FULL PROFILES & SMART CHARGING SUPPORT

The charger supports OCPP 1.6J, 2.0 including the latest smart charging profile to balance the load of charging stations with limited power supply.

PRODUCT OVERVIEW

SAVE THESE IMPORTANT SAFETY INSTRUCTIONS

This document contains important instructions and warnings that must be followed when installing and maintaining the workplace pedestal charger.

WARNINGS

Do not install or use the charger near flammable, explosive, harsh, or combustible materials, chemicals, or vapors.
Turn off input power at the circuit breaker before installing or maintaining.
Do not use or stop using the charger if it is defective, appears cracked, frayed, broken or otherwise damaged, or fails to operate.
Do not attempt to open, disassemble, repair, tamper with, or modify the charger.
The charger is not user serviceable. Contact iocharger or authorized service provider for any repairs.
Do not touch the charger sockets with sharp metallic objects, such as wire, tools or needles.
Do not put fingers into the charger sockets.
Do not use this charger if the EV charging cable is frayed, has broken insulation, or displays any other indication of damage.
Do not use this charger if the enclosure or the EV charging connector is broken, cracked, open, or shows any other indication of damage.

Ferrules must be used to
ensure warranty is valid

CAUTIONS

The charger should be installed only by a qualified approved technician.
Make sure that the materials used and the installation procedures follow local building codes and safety standards.
Incorrect installation and testing of the charger could potentially damage either the vehicle’s Battery and/or the charger itself. Any resulting damage is excluded from the warranty for both the vehicle and the charger.
Do not operate the charger in temperatures outside its operating range of -30°C to +50 °C.
Ensure that the EV charging cable is positioned properly to the charging sockets.
Do not use cleaning solvents to clean any of the charger’s components.

NOTES BEFORE INSTALLATION

The charger should be protected by an external Residual Current Device (RCD) to be installed in the upstream circuit which complies with the following:

• Rated residual operating current not exceeding 30 mA
• Type-A

TOOLS REQUIRED

• Philips #2 screwdriver
• Electric drill

OVERVIEW OF STEPS

TURN OFF THE POWER SUPPLY. Then follow these steps to install the Charger:

1. Check box contents
2. Wall mounting & wiring
3. Install the charger
4. Internet connection
5. CT Clamp Spec Requirements
6. CT Clamp installation & wiring
7. CT Clap Configuration
8. CT Single phase setup
9. CT Three phase setup
10. Verify the installation

CHECK BOX CONTENTS

If any of these components are damaged or missing, contact Ocular Charging.

• EV Charger with backplate

• User Manual x 1

• Ferrule crimps x 4

• Ferrule crimps x 3

• Expansion screws x 3

WALL MOUNTING & WIRING

1. Remove the backplate from the charger and mount the backplate to the wall.

2. Connect the cable through the bottom of the junction box ensure conduit is connected to the bottom of the power box.

3. Electrical Connection
   In Australia only the TN network is used, as shown on the label on the back plate.

Ferrule crimps must be used to ensure warranty is valid

INSTALL THE CHARGER

1. Install the charger to the backplate

2. Fix the charger and backplate with screw
   

INTERNET CONNECTION

Ethernet – Commercial, Apartment or Home installations
Please connect the ethernet cable to the WAN port this should connect automatically to the internet if there’s no IT restrictions,
( if static IP address is required please refer to the Ocular Configuration manual) (See Ocular or local supplier for manual)

Wi-Fi
(Not recommend in commercial installations or apartments.) Please note: unstable/weak WI-FI connection may cause undesired operational issues. Please call installer if Wi-fi signal is insufficient.

Wi-Fi Connection Guide

Do not change settings other than outlined below as this may affect operations.

Step 1: Find the chargers’ local hotspot
This hot spot will have the following SSID: IOC – 2.4GHz – **
The password for this Hotspot is: IOC12345

Step 2: Navigate to the web-interface of the Ocular Charger
After being connected to the Hotspot, open Microsoft Edge or Google
Chrome and navigate to: 192.168.10.1:8900
The web interface will ask for Username and Password, the information is:
Username : install
Password : installer123

Step 3: Navigate to the Network and set up WIFI configuration
Ocular charger support connection via WiFi. Simply press the “Scan”
button to start scanning for available WiFi network

After this, press the down arrow in the drop list to see all the available WiFi networks

Choose the Wi-Fi SSID that you prefer, and then input the Wi-Fi Password

If Static IP address is required, simply disable DHCP under WiFi section and put in the Static IP Address for the device

Step 4: Submit then reboot the charger to apply changes

Residential/Home Wiring

Regarding the installation of the Ocular IQ Solar, each charger will need a power connection and an additional internet connection to allow smart charging with energy tracking , smart control and load management.

• Power connection
• Internet connection (required for smart functions)

Regarding the power connection of the chargers, each charger will have its own designated circuit from the distribution board as per required in Appendix P, AS 3000:2018 Australia Standard for EV charging stations. We recommend 40A type A RCBO for the IQ Solar to avoid nuisance tripping Regarding the Internet connection, we recommend running an Ethernet cable from the communication infrastructure comms cabinet to the charger for internet connection. Wi fi can be used when the signal is strong. Above 3 bars

CT CLAMP INSTALLATION & WIRING

1. Please run the CT clamp wires through the grey gland/hole located at the bottom of the charger.

2. Please connect internally following this diagram:
   | CT1| CT2| CT3
   ---|---|---|---
   RED| Pi| P2| P3
   BLACK| N1| N2| N3

CT CLAMP SPEC REQUIREMENTS

Prior to setting up the CT clamps, please ensure that you have the correct CT and CT Ratio setup.
Only use CT clamps provided by Ocular – The wrong CT clamps will cause a misreading and void warranty. If you must use your own CT please speak to Ocular and confirm suitability.
The Rate Transformation Ratio must be 2000:1 or the CT clamps will generate incorrect readings.

Rated Primary Current (A)| 100A
Secondary Current (mA)| 50mA
Maximum Current lmax (A)| 120A
Rate Transformation Ratio| 2000 A
Power-Frequency With stand Voltage| 4000Vrms
Current Error| ±0.5%
Rated Phase Displacement| ≤80 ‘
Rated Frequency| 50/60Hz
Rated Short Time Thermal Current| 400A ( ≤ 1s)
Rated Resistive Burden (0)| ≤ 20 Ω
Insulation Resistance (MO)| > 500MQ

M ec han ica l Sp ec ifi c atio ns

Encapsulant| Epoxy Resin
Weight (g)| 110g
Tolerance (mm)| ±1.5
Storage Temperature (C| 40° C<T<+85°C
Working Temperature (0 ()| -25°C<T<+75°C
Working Humidity| 0-90% (no condensation)
Enclosure Flame Retardant Grade| UL94 V·0

STEP SEVEN – CT CLAMP CONFIGURATION

Do not change settings other than outlined below as this may affect operations

Step 1 : Log in to the configuration page of the web page.
Step 2 : Go to the ‘Advanced’ section
Step 3 : Navigate to the balance page.
Step 4 : In ‘Mode’ , select ‘Master TCP Server’.
Step 5 : In ‘Data Format’, select ‘Modbus RTU’ and the TCP port will automatically allocate the default address of 22401.
Step 6 : In ‘Power Type’, select ‘Gateway’
Step 7 : Set ‘SelfGroupId’ to 1
Step 8 : Set ‘JoinGroupId’ to -1
Step 9 : Set Basic Broadcast Port to 10000
Step 10 : Turn on the “Solar” switch and set the energy mode to “Full” by default customer will be able to change this on the APP. Do not change on the backend

CT SINGLE PHASE SETUP

The CT clamp is connected to the P1-N1 terminals using the red and black signal wires.
The CT clamp is installed in the main MCB input terminal at the L1 position, with the direction pointing from the grid to the home as below

Do not change settings other than outlined below as this may affect operations.
Step 1: Turn on the HUB1 switch.
Step 2: Set the address to 254.
Step 3: Turn off the 3-Phase switch.
Step 4: Set the CT1 position to “Main.” Set the ratio to
2000:1 and set the phase to default to “L1.”

SINGLE PHASE CT INSTALL

CT THREE PHASE SETUP

CT Clamp 1, CT Clamp 2, and CT Clamp 3 are connected to the P1-N1, P2-N2, and P3-N3 terminals respectively using the red and black signal wires.
CT Clamp 1, CT Clamp 2, and CT Clamp 3 are installed in the main MCB input terminals at the L1, L2 and L3 positions respectively, with the direction pointing towards the direction pointing from the grid to the home as below.

Do not change settings other than outlined below as this may affect operations.
Step 1: Turn on the HUB1 switch.
Step 2: Set the address to 254.
Step 3: Turn on the 3-Phase switch.
Step 4: Set the CT1 position to “Main.” Set the ratio to 2000:1 and set the phase to default to “L1.”

THREE-PHASE CT INSTALL

CT CLAMP CONFIGURATION

Grid Current (please note scale is 0.1A so 1 Amp is a value of 10)

1. Rated Current: This is the maximum current that the main MCB can handle.
2. Safe Current: This is the safe current reserved to prevent the circuit from overloading. The actual available current for the charging station is calculated as follows: Actual available current = Rated current – Safe current – Load current.
3. Limit Total Charger Current: This is the actual available current in the circuit, which is equal to the rated current plus the solar power generation current. The default maximum value is usually 65535. This should not be changed.

For example, a 80Amp distribution board should have
Rated Current – 800
Safe Current –80 (10% safety is recommended as a minimum This can be higher is required. The charger will load manage and stop charging completely if it sees load above 720 which is 72 Amps.)

Data Reporting Interval
Idle：Interval for reporting status when idle (Default is 30 seconds)
Charging：Interval for reporting status when charging (Default is 30 seconds)

VERIFY THE INSTALLATION

1. Verify the power cables are wired properly
2. Close the upstream RCD to power on the charger unit, and you should see the LED lights sequentially illuminate blue.
3. If the LED red light illuminates or flashes, refer to the troubleshooting table.
4. Check on the screen display whether internet is available and the back office is connected, refer to page 17-19.
5. Verify the settings on the backend (specifically energy management server) match settings in image to right
6. Test the live charging process with simulator or electric vehicle if the installation is completely verified.

Provide these details to the charger owner to login to the back end of the charger
username: useradmin
password: 12345678

Server Settings: By default, the offline mode is turned off which means it’s online.
You should not need to change these setting unless advised by Ocular Charging

USER LOGIN

After being connected to the Hotspot, open Microsoft Edge or Google Chrome and navigate to: 192.168.10.1:8900
The web interface will ask for Username and Password, the information is:
username: useradmin
password: 12345678

INSTALLER LOGIN

After being connected to the Hotspot, open Microsoft Edge or Google Chrome and navigate to: 192.168.10.1:8900
The web interface will ask for Username and Password, the information is:
Username : install
Password : installer123

LCD SCREEN DISPLAY DETAILS

• Welcome Screen

• Scan the QR code or swipe the RFID card to start charging

• Connect the charging plug

• Charging in process

• Suspended by EV

• Suspended by EVSE

• Remove the charging plug

• Automatic upgrade mode activated

• Software downloading and upgrading automatically

• Network upgrade mode

• Micro SD card upgrade mode

• Software update error

• Factory Reset

• Invalid Authorisation

• Service not available

• RFID Activated

• Reserved Mode

• Explanation of ICONS

TROUBLESHOOTING

Make sure the AC power input is connected correctly.
2| Turn OFF the charger and then back ON using the switch.
3| If the problem persists, contact your installer for Technical Support.
Status indicator does not flash blue when the charger is connected to the EV| 1| Unplug the charging plug and reconnect it fully to the receptacle on the EV.
2| Inspect the cable and plug for damage.
3| Inspect the EV and its receptacle for damage.
4| If the situation persists, contact your installer for Technical Support.
Status indicator flashes red while charging| 1| There is a temporary error.
2| Wait until the temporary error is resolved and the charger returns to normal condition. It usually takes less than 10 seconds.
3| If the status indicator doesn’t return to blue, turn OFF the charger and then back ON.
4| If the situation persists, contact Ocular Charging for Technical Support.
Status indicator is solid red| 1| There is a critical error.
2| Unplug the charging plug from the EV immediately.
3| Turn OFF the charger and then back ON.
4| If the situation persists, contact your installer for Technical Support.

MAINTENANCE AND REPAIR

Regularly inspect the Charger components for damage. If damage is found, contact Ocular Charging
The Electric Vehicle Charger contains no user-serviceable components. If the unit is not operating correctly, contact your installer. Wipe the outside of the Charger regularly with a clean damp cloth to remove any accumulation of dust and dirt.

Customer Support

Email: [email protected]
Web: www.ocularcharging.com.au

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