RUPES SR100AEN Glazing Machines with Dust Extraction Instruction Manual

June 9, 2024
RUPES

SR100AEN – SR200AE
Glazing machines with dust extraction
TRANSLATION OF ORIGINAL OPERATING INSTRUCTION

SR100AEN Glazing Machines with Dust Extraction

ORIGINAL OPERATING AND MAINTENANCE INSTRUCTIONS
Read the following instruction first before operate the product
Important safety indicationsRUPES SR100AEN Glazing Machines with Dust
Extraction - fig 1

TECHNICAL DATA

TYPE SR100AEN SR200AE
INSULATION CLASS II II
ABSORBED POWER 900 W 1.100 W
OVERLOAD PROTECTION YES YES
ELECTRONIC SPEED CONTROL YES YES
RPM 1500÷4000 1500÷4000
ROLLER DIAMETER mm 100 100
THREAD OF ROLLER BEARING SHAFT M 14 M 14
RETAINER OF ROLLER BEARING SHAFT M8 SCREW M8 SCREW
WEIGHT Kg 2,6 2,8

The values shown are based on a nominal voltage of 230V/50Hz. In the case of voltages and frequencies of different power values may vary. Refer to the label technical specifications to the nominal values of the tool.

GENERAL WARNINGS

The tool must be connected to a suitable dust extraction system (not supplied).
SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS
The safety and accident prevention instructions are reported in the “SAFETY INSTRUCTION” booklet which forms an integral part of the- se documents; the operating instructions indicate the additional information required specifically for use of the tool.
Never use the tools without the safety guards.
Any operations carried out on the tool must be effected with the power supply disconnected.
Before starting the tool, ensure that it is held tightly and not in contact with the work surface.
Wear clothing suited to the work you are about to perform.
Always work with the protective suction hood assembled.
Make sure that the abrasive rollers have been assembled and tightened properly.
Make sure that the sparks caused during work do not create danger by hitting people or inflammable substances.
Hazardous dust may form during use regulation safety devices for personal protection and observe safety norms valid for the processed work material.
Remember to always use all personal protection devices (such as gloves, headphones, goggles, etc.) according to laws in force to prevent or reduce accident probability.
Warning! the appliance continues to work for a few seconds after it has been switched off!

SPECIFIC USE

Before use make sure that the abrasive rollers operating characteristics are compatible with those of the machine and that they are not broken or worn.
Make sure that the abrasive rollers are assembled, handled and stored with care according to the manufacturer’s indications.
Do not use and adapter system for abrasive rollers other than those specified.
Make sure the work piece is sufficiently fastened.
In the event of improper use, the user is fully liable for any damages or accidents.

PARTS OF THE TOOL

1 – Identification label
2 – On/off switch
2A – Switch lever
2B – Switch block
3 – Speed control
4 – Shaft
5 – Auxiliary handle
6 – Protective suction hood
7 – Roller retainer spacer
8 – Screw and washer| 9 – Roller shaft
10 – Motor ventilation slots
11 – Connection for 29 mm suction hose
12 – Side guard with tightening knob
13 – Gauged plate
14 – Hood angle list
15 – Sliding pins
16 – Abrasive roller
17 – Keys
---|---

STARTING UP

Before starting-up the tool, ensure that:
– the packaging is complete and does not show signs of having been damaged during storage or transport;
– the tool is complete; check that the number and type of components comply with that reported in this instruction booklet;
– the power supply and socket outlet can support the load reported in the table and that indicated on the tool identification plate reproduced and explained on page 11.

ASSEMBLING THE TOOL

– Loosen the side guard (12) by unscrewing the tightening knob and turn it away to make room for assembly of the roller (18);
– position the roller on the roller shaft (9);
– if the roller is 50 mm long, also assemble the spacer provided (7);
– lock the assembly in place using the roller lock screw (8) and the key provided (17);
– tighten the guard again;
– connect up the suction hose (11).

BEFORE STARTING THE TOOL

Ensure that:
– the power supply conforms with the characteristics of the tool;
– the power supply cable and plug are in perfect condition;
– the ON/OFF switch works properly though with the power supply disconnected;
– all the parts of the tool have been assembled in the proper manner and that there are no signs of damage;
– the ventilation slots are not obstructed;
– the tool must be connected to a suitable and efficient aspiration device.

STARTING AND STOPPING

SR100AEN
Starting: push the slide of the switch (2) forward; if the tool is to be locked in the ON position, apply pressure to the front part of the slide switch at the same time.
Stopping: release the slide or, if locked in position, apply pressure to the back part of the switch and allow it to return to the stop position.
SR200AE
Starting: press the locking button (2B) on the upper section of the handle, then the switch lever (2A). To lock the spindle shaft in order to be able to carry out a continuous machining, press the switch lever (2A), then the locking lever (2B) and hold it down while releasing the switch lever (2A), so that is firmly maintained in position.
Stopping: release the switch lever or, if this is blocked, push the lever in order to release the locking button.

TEST RUN

Start the tool and check that there are no unusual vibration, no dismatching of the abrasive roller. Otherwise switch-off the tool immediately and eliminate the cause.

SELECTING THE RPM

The rpm can be adjusted by rotating the wheel (3). The choice of speed depends on the characteristics of the abrasive rollers and the material to be worked.

REMOVING AND REPLACING ABRASIVE ROLLERS

Lock the shaft by inserting the key in the notch on the shaft located between the roller and the suction hood.
Do not use any other type of tool for locking/unlocking the shaft.

USABLE TOOLS

Rollers or brushes ø 100 mm and 50 or 100 mm long

MAINTENANCE

All maintenance operations are carried out with the power supply disconnected.
At the end of each work session, or when required, remove any dust from the body of the tool using a jet of compressed air, paying particular attention to the motor ventilation slots.
No other maintenance operations must be undertaken by the user. Maintenance and cleaning of the inner parts, like brushes, ball bearings, gears etc. or others, must be carried out only by an authorised customer-service workshop.

ELECTRIC SAFETY

The tests have been carried out in accordance with the standard: EN 60745-1 safety of hand-held electric motor operated tools.

RADIO SUPPRESSION

The tools are suppressed in accordance for the prevention and elimination of radio disturbances measured in accordance with standard: EN55014-1+EN55014-2; EN61000-3-2+EN61000-3-3.
NOISE
The pressure noise level, produced by the machine in normal working conditions at the work station is 88,7 dB (A) – noise power 99,7 dB (A) measured according to regulation EN ISO 3744 + UNI EN ISO 11203. Warning: wear suitable hearing protections! (see warnings).

MEAN ACCELERATION VALUE

The mean quadratic acceleration value is less than 2,5 m/sec 2 measured in accordance with standard UNI EN 28662 + UNI EN ISO 5349.

GUARANTEE

All tools manufactured by RUPES are guaranteed for 12 months from the date of purchase against fabrication and material defects. All tools must be used only with RUPES original accessories and spare parts: we refuse all responsibility for damages or accidents caused by non-observance of this rule which will also cause the termination of the guarantee. The guarantee will no longer be valid if the instructions contained in this booklet are not followed, if the tool is used for purposes other than that for which it is intended, if it is dismantled, interfered with in any ay or damaged due to neglect. The guarantee will be made valid by filling-in the form on the inside back cover of this instruction booklet.
If the tool is found to be defective or malfunctions, it should be returned carriage free in one piece in its original packing together with the guarantee certificate to the manufacturer or to one of the Assistance Centres listed in the appendix to this booklet.
The guarantee does not automatically imply replacement of the tool.
RUPES reserves the right to make any technical or design modification to its products without prior notice. The manufacturer is not liable for any print errors. This document voids and replaces previous ones.

TOOL IDENTIFICATION PLATE

POSITION AND MEANING OF INFORMATION

  1. Type of tool.
  2. Nominal working voltage in Volts (V).
  3. Working frequency in Hertz (Hz).
  4. Absorbed current in Amperes (A). Ensure that the power supply to which the tool is connected can easily tolerate the indicated current as a minimum.
  5. Absorbed power expressed in Watts (W).
  6. Tool code or serial number.
  7. Technical data of the tool.
  8. Maximum rpm
  9. The double square indicates that the tool is doubly insulated and therefore does not require earthing through the power supply cable.
  10. Read all these instructions before operating this product and save these instructions.
  11. Personal safety devices.
  12. At the end of its useful life, the product, pursuant to European Directive 2002/96/CE (RAEE) + 2003/108/CE and its implementation in national law, must not be released into the environment or thrown away as domestic waste, but must be disposed of at authorised recycling centres (contact the relevant local authorities for a list of places where the product may be disposed of according to the law).Disposing of the product correctly contributes to protecting human health and safeguarding the environment. Any illegitimate disposal of the product will be punishable by law.
    RUPES SR100AEN Glazing Machines with Dust Extraction - fig
2

CONFORMITY DECLARATION

We declare on our responsability that the hand-held motor operated tool, which is mentioned in the present operating manual, is in comformity with the Essential Requirements of Safety of the following Directives:

2006/42/EC Machinery
2014/30/EU Electromagnetic Compatibility
2011/65/EU RoHS

The tests have been carried out in accordance with following Standards:
EN 60745-1:2009 + A11:2010
EN 60745-2-3:2009 + A2:2013 + A11:2014 + A12:2014 + A13:2015
EN 55014-1: 2006 + A1: 2009 + A2: 2011
EN 55014-2: 1997 + A1: 2001 + A2: 2008
EN 61000-3-2:2014
EN 61000-3-3:2013
EN IEC 63000:2018
Technical file at:
RUPES SpA a socio unico
Via Marconi, 3A – Loc. Vermezzo
20071 Vermezzo con Zelo (MI) – Italy
Vermezzo con Zelo (MI), 01/12/2021
RUPES SR100AEN Glazing Machines with Dust Extraction -
Singerser

RUPES S.p.A. a socio unico
Via Marconi, 3A – Loc. Vermezzo 20071
VERMEZZO CON ZELO (Mi) – Italy
Tel. 02/946941
Fax 02/94941040
Uff. Vendite e assistenza clienti
Tel. 02/94694312
e-mail: info_rupes@rupes.it
web: http://www.rupes.com
COD. ART . 9.2532 Rev. 1 – DICEMBRE 2021

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