Weller WXP65 Soldering Iron Instruction Manual

June 9, 2024
Weller

Weller - logo WXP65 Soldering Iron
Instruction ManualWeller WXP65 Soldering Iron

Translation of the original instructions

WXP65 Soldering Iron

Weller WXP65 Soldering Iron 1www.weller- tools.comWeller WXP65 Soldering Iron -
iconhttps://www.weller- tools.com/professional/EUR/en/Professional/Product+lines/WX+Line/Soldering+irons+and+setsWeller
WXP65 Soldering Iron - qr code 1https://www .weller-tools.com/professional/EUR/en/Top- Menu/Download+Center/Movieshttps://www.weller-tools.com/professional/EUR/en /Top-Menu/Know+How+and+FAQ/FAQ/FAQs+Weller

WX 1 / WX 2 / WXD 2Weller WXP65 Soldering Iron -
fig WXA 2Weller WXP65 Soldering Iron - fig
1Weller WXP65 Soldering Iron - fig 2 WXP 65 / WXP 120
T0052921199 WXP 65 XNT A 1,6 x 0,4 mm T0054485199
T0052920199 WXP 120Weller WXP65 Soldering Iron - WXP
120 XT B 2,4 x 0,8 mm T0054470499

WXP 65 Set / WXP 120 Set
+ WDH 10 T0051384199

Weller WXP65 Soldering Iron - fig 2

WXP 80
WXP 80 T0052920899 LT B 2,4 x 0,8 mm T0054440599
WXP 80 Set
+ WDH 10 T0051384199Weller WXP65 Soldering Iron - fig
3 WXP 90
WXP 90 T0052922499 XNT A 1,6 x 0,4 mm T0054440599
WXP 90 Set
+ WDH 51 T0051384199Weller WXP65 Soldering Iron - fig
4Weller WXP65 Soldering Iron - fig 5 WXP 200
WXP 200 T0052920599
XHT D 5,0 x 1,2 mm T0054480199
SW 17 T0058741753
WXP 200 Set
+ WDH 31 T0051384199Weller WXP65 Soldering Iron - fig
6

WXDP 120 / WXDP 120 Robust

WXDP 120 T0051320199 XDS 1 Ø 1,4 x Ø 2,5 mm T0051325099Weller WXP65
Soldering Iron - icon 4

WXDP 120 Set
+ WDH 70 T0051517299Weller WXP65 Soldering Iron - fig
7Weller WXP65 Soldering Iron - fig 8Weller WXP65
Soldering Iron - fig 9 WXDP 120 / WXDP 120 RobustWeller
WXP65 Soldering Iron - WXDP 120 RobustWeller WXP65 Soldering Iron - fig
10
WXDV 120
WXDV 120 T0051320499 XDS 1 Ø 1,4 x 2,5 mm T0051325099Weller WXP65
Soldering Iron - icon 5 WXDV Set
+ WDH 40 T0051515399Weller WXP65 Soldering Iron - fig
11Weller WXP65 Soldering Iron - fig 12Weller
WXP65 Soldering Iron - fig 13 WXDV 120Weller WXP65 Soldering
Iron - WXDV 120 WXHAP 200
WXHAP 200 T0052711999

WXHAP 200 Set
+ WDH 30 T0051515299Weller WXP65 Soldering Iron - WXHAP 200
SetWeller WXP65 Soldering Iron - fig
14 WXHAP 200Weller WXP65 Soldering Iron - fig
16Weller WXP65 Soldering Iron - fig 17

Read these instructions and the accompanying safety information carefully before starting up the device and starting work with the device.
Failure to observe the safety regulations results in a risk to life and limb.
Keep these instructions in a place that is accessible to all users. Please adhere to the operating instructions of the connected devices.
Please be sure to read and follow the operating instructions for your Weller Supply Unit.

Safety information

For safety reasons, children and youths under the age of 16, as well as persons who are not familiar with these operating instructions, may not use the device. Children should be supervised in order to ensure that they do not play with the tool.
This device is not intended for use by persons (including children) with limited physical, sensory or mental aptitude, or by persons who lack knowledge or experience in  andling the device.
Always place the soldering tool in the safety rest while not in use.
Keep other persons well away from your workplace.
The work area is out of bounds for children and unauthorised persons. Never allow other persons to touch the soldering tool or cable.
Use only original Weller soldering

**WARNING** Electrical shock Protect yourself against electric shocks. The handles on soldering tools with an antistatic design are conductive.

  • Avoid touching earthed objects such as pipes, heaters, cookers and refrigerators.
  • Do not use the soldering tool in a damp or wet environment.
  •  Never work on voltage-carrying parts.

WARNING Risk of burns
The soldering tip becomes very hot during soldering work. There is a risk of burns from touching the tips.
After the soldering process, the soldering tool and the workpiece holder are still hot.

  • Always place the soldering tool in the safety rest while not in use. Make sure the safety holder is stable.

  • Do not touch the hot soldering tips and keep them away from inflammable objects..

  • Only replace solder tips when cold

  • Only replace nozzles when cold
    Risk of burning through liquid solder. Protect yourself against solder splashes.

  • Wear appropriate protective clothing to protect yourself against burns. Protect your eyes by wearing eye protection.

  • When working with adhesives, special attention must be paid to the warning information provided by the adhesive manufacturer.

  • Only connect the vacuum and hot air at the designated points.

**WARNING** Fire hazard
Covering the soldering iron or the safety holder poses a fire hazard. Always keep objects well away from the soldering iron and safety holder.

  • Always keep objects well away from the soldering iron and safety holder.
  • Keep all combustible objects, liquids or gases well away from the hot soldering tool.
  • Do not place or leave the hot soldering or desoldering tip on the worktop or on plastic surfaces.
  • Avoid unintentional operation. Disconnect the soldering tool from the power supply while not in use.
  • Keep explosive and flammable objects well away from the device.
  • Do not direct hot air soldering tools at people or inflammable objects.

Store your soldering tool in a safe place. When not in use, units and tools should be stored in a dry, high or locked area out of the reach of children. Make sure that unused soldering tools are free of voltage and de-pressurised.
Do not use the cable for purposes other than those for which it is intended. Never carry the unit by the cable. Do not use the cable to pull the plug out of the socket. Protect
the cable against heat, oil and sharp edges.
Be alert. Pay attention to what you are doing. Be smart when using the unit. Do not use the soldering tool if you arehaving difficulty concentrating.
Avoid abnormal posture. Arrange your work station in an ergonomically correct way. Avoid bad posture when using the unit, as this can lead to postural problems.
The soldering tool must be operated only in perfect technical working order. Safety devices must not be deactivated.
Faults and defects must be repaired immediately.
Before using the unit / tool, safety devices must be carefully checked to make sure that they are functioning properly and in the manner intended. Check that moving parts are functioning properly and are not sticking, and whether parts are damaged.
All parts must be correctly fitted and must satisfy all the requirements necessary to guarantee troublefree operation of the unit.
Use the correct tool. Use only accessories or auxiliary devices which are included in the list of accessories or approved for use by the manufacturer. Use WELLER accessories or auxiliary devices on original WELLER equipment only.
The use of other tools and other accessories can cause injury.
Secure the tool. Use clamping fixtures to hold the workpiece.
Use a solder fume extraction unit. If appliances for connecting solder fume extraction units are available, ensure that they are connected and used properly.

Specified Conditions Of Use

Use the soldering iron exclusively for the purpose indicated in the Operating Instructions of soldering and desoldering under the conditions specified here.
WARNING
WXDP 120 (Robust), WXDV 120
Flammable gases and liquids may not be extracted.
The device may only be used with correctly fitted and suitable filter cartridges.
Replace filter cartridges when full.
The soldering iron may only used in combination with Weller Supply Units.
This device may only be used at room temperature and indoors. Protect against moisture and direct sunlight. tips!
User groups
Due to differing degrees of risk and potential hazards, several work steps may only be performed by trained experts.

Work step User groups
Default soldering parameters Specialist personnel with technical training
Replacing electrical replacement parts Electricians
Default maintenance intervals Safety expert
Operation Filter change Non-specialists
Operation Filter change Replacing electrical replacement parts Technical

trainees under the guidance and supervision of a trained expert

Care and maintenance

WARNING
Before doing any work on the machine, pull the plug out of the socket. Leave the unit to cool down.
Check all connected cables and hoses on a regular basis. If power tools are damaged, they must be immediately removed from use.
Do not use blocked nozzles.
Repairs must always be referred to a Weller-trained specialist.
Use original replacement parts only.
WARNING Risk of burns

  • Only replace the soldering tips when they are cold.
  • Replace and clean suction nozzles only when hot and using the suitable tool
  • Only replace hot air nozzles using the suitable tool
  • Only clean or replace solder collection tubes when cold

Soldering iron: The soldering tool must be left switched off in the safety rest for at least 3 minutes until the soldering tip has cooled down. The LED status indicator must be at „OFF“.
Desoldering iron: Replace the suction nozzles when warm using the PDN desoldering nozzle pliers. For safety reasons, we recommend that the desoldering iron be cleaned only when cool.
Keep the heat transfer surfaces of the soldering tip and heating element clean. The heating element must not come into contact with soldering tin.
Filter change
WXDP 120 (Robust), WXDV 120:
To ensure that the filtration system functions properly, the filter must be replaced as follows:

  • at least once a year or
  • when indicated or
  • as per maintenance schedule

Contaminated filters must be treated as special waste. Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.
Wear suitable protective gear.
Warranty
Claims by the buyer for physical defects are time-barred after a period of one year from delivery to the buyer. This does not apply to claims by the buyer for indemnification in accordance with §§ 478, 479 BGB (German Federal Law Gazette).
We shall only be liable for claims arising from a warranty furnished by us if the quality or durability warranty has been furnished by use in writing and using the term „Warranty“. The warranty shall be void if damage is due to improper use and if the device has been tampered with by unauthorised persons.
For more information please visit www.weller-tools.com.

Technical Data

Soldering iron| WXP 65| WXP 80| WXP 90| WXP 120| WXP 200
---|---|---|---|---|---
Temperature range °C| 100 – 450| 100 – 450| 50 – 450| 100 – 450| 100 – 450
Temperature range °F| 212- 850| 212- 850| 150- 850| 212- 850| 212- 850
Power consumption| 65 W| 80 W| 90 W| 120 W| 200 W
Mains supply voltage| 24 V / AC| 24 V / AC| 24 V / AC| 24 V / AC| 24 V / AC
Heat-up time (50°C to 350°C) (120°F to 660°F)| 7 s| 10 s| 5 s| 10 s| 25 s
Tip type series| XNT| LT| XNT, XH| XT| XHT
Supply unit| WX / WXD / WXA / WXR
Desoldering iron| WXDP 120 / WXDP 120 Robust| WXDV 120| WXHAP 200
---|---|---|---
Temperature range °C| 100 – 450| 100 – 450| 100 -550
Temperature range °F| 212 – 850| 212 – 850| 200 – 999
Power consumption| 120 W| 120 W| 200 W
Mains supply voltage| 24 V / AC| 24 V / AC| 24 V / AC
Heat-up time (50°C to 350°C) (120°F to 660°F)| 35 s| 35 s| –
Air flow max. l/min| –| –| 20
Tip type series| XDS| XDS| F, R, D, Q
Supply unit| WXD / WXR| WXA, WXR

Subject to technical alterations and amendments.
Temperature performance
The soldering tool has an internal usage sensor which can be used to set an automatic switch-off function (Standby).
The settings can be found in the station’s operating instructions.
Symbols

| Caution!
---|---
| Warning! Risk of burns
| Read the operating instructions!
| ESD-compatible design and ESD-compatible workstation
| CE mark of conformity
| British Conformity Mark

Disposal
Do not dispose of electric tools together with household waste material! In observance of European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
Disposal -UK
Do not dispose of electric tools together with household waste material! In observance of British Directive 2013 No. 3113 on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

| Soldering
---|---
| Desoldering
| Hot air

Product RegistrationWeller WXP65 Soldering Iron - fig
18
www.weller-tools.com/registration

GERMANY USA CHINA GREAT BRITAIN

Weller Tools GmbH
Carl-Benz-Straße 2
74354 Besigheim
Tel: +49 (0)7143 580-0
Fax: +49 (0)7143 580-108| Apex Tool Group, LLC.
Weller Professional Tools Division1000 Lufkin Road
Apex, NC 27539
+1 919-362-8381
info@weller-tools.com| Apex Tool Group
Room 302A,
NO 177 Bibo Road
Shanghai, 201202
Tel: +86 (21) 60880288
Fax: +86 (21) 60880289| Apex tool Group (UK Operations)
Limited
Piccadilly, Tamworth
Staffordshire B78 2ER

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© 2021, Apex Tool Group, LLC.
Weller® is a registered Trademark and registered Design of Apex Tool Group, LLC.

References

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