DENALI ARS5829B-00 Reciprocating Saw Instruction Manual

: June 10, 2024
: DENALI

DENALI ARS5829B-00 Reciprocating Saw

DENALI ARS5829B-00 Reciprocating Saw

Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

Tool Description

Lock off button
Variable speed trigger switch
Handle
Battery slot
Hex key storage
Hex key
Insulated grip area
Pivot shoe release screws
Pivot shoe
Tool-less blade clamp sleeve
LED light
Cutting blades

Intended Use

This tool is intended for cutting of wood, plastic, metal and building materials as well as for pruning and tree trimming to a maximum thickness or diameter of 4-3/4″ (120 mm). It is suitable for straight and curved cuts.
This tool is intended to be used on dry surfaces and areas only.
This tool is intended for private use only.
Use in well ventilated areas.

Before First Use

Risk of suffocation!
Keep any packaging materials away from children and pets – these materials are a potential source of danger, e.g. suffocation.

Remove all the packing materials.
Remove and review all components before use.
Check the tool for transport damages.
Do not use the tool if it appears damaged

Preparation

Blade types

Use only the correct cutting blades (L) for the corresponding material:

Blades with fewer teeth, e.g. 7 teeth per inch (TPI), are typically used for cutting wood; blades with more teeth per inch are better for cutting metal or plastic.
It is recommended to use 14 TPI blades for plastics and soft metals and 18 TPI blades for hard metals.

Attaching the cutting blade

Risk of injury!

Take off the battery pack before attaching a cutting blade (L) to prevent accidentally starting the tool.
Use only the correct cutting blades (L) for the corresponding material.
Wear protective work gloves while handling a cutting blade (L). The cutting blade (L) can injure unprotected hands.
When the cutting blade (L) is installed correctly, it has a minimal vertical play.
If the cutting blade (L) wobbles, do not use the tool but replace the blade.

Use one hand to rotate the tool-less blade clamp sleeve (J) counter-clockwise and then hold it in place (Fig. 1).
Use the other hand to insert the cutting blade (L) into the blade clamp as far as possible. The blade (L) can be installed with the teeth pointing up or down as desired (Fig. 1).
Release the tool-less blade clamp sleeve (J). The cutting blade (L) locks into place automatically.
Pull the cutting blade (L) away from the tool to verify it is installed correctly. If the cutting blade (L) comes out, repeat the installation steps.

Detaching the cutting blade

Risk of injury!

Take off the battery pack before detaching a cutting blade (L) to prevent accidentally starting the tool.
Wear protective work gloves while handling a cutting blade (L). The cutting blade (L) can injure unprotected hands.

Use one hand to rotate the tool-less blade clamp sleeve (J) counter-clockwise and then hold it in place (Fig. 2).
Use the other hand to take out the cutting blade (L) from the blade clamp (Fig. 2).
Release the tool-less blade clamp sleeve (J).
Clean and store the cutting blade (L).

Adjusting the pivot shoe

Risk of injury!
Do not operate the tool without the pivot shoe (I) in place. The blade clamp may strike against the workpiece causing injuries and damaging the reciprocating mechanism.

Pivot shoe angle

Risk of injury!

Take off the battery pack before making adjustments to prevent accidentally starting the tool.
Take care to avoid contact with the cutting blade (L) while making adjustments.

Pressing the tool too firmly against the workpiece surface while cutting may change the angle of the pivot shoe (I).

The pivot shoe (I) can be adjusted to provide maximum control when the outer surface of the pivot shoe travels flush to the surface being cut. To adjust the angle of the pivot shoe (I), firmly hold the tool and then pivot the pivot shoe (I) to the desired angle (Fig. 3).

Adjusting the pivot shoe

Pivot shoe distance

Risk of injury!

Take off the battery pack before making adjustments to prevent accidentally starting the tool.
Take care to avoid contact with the cutting blade (L) while making adjustments.
Misaligned pivot shoe (I) can cause injuries and damage the blade and tool.

The pivot shoe (I) can slide in and out to adjust the effective stroke length for maximum control and longer blade (L) life.

Loosen the pivot shoe release screws (H) by turning them counter-clockwise with the hex key (F) (Fig. 4).
Slide the pivot shoe (I) to the desired position (Fig. 4).
Check that the pivot shoe (I) is centered to the cutting blade (L) (Fig. 5).
Tighten the pivot shoe release screws (H) by turning them clockwise with the hex key (F).
Check that the cutting blade (L) extending out from the pivot shoe (I) is long enough to cut through the material.

Attaching the battery pack

Risk of injury!
Battery tools are always in operating condition. Therefore, take off the battery when the tool is not in use or when it is being carried.

Use the tool with a fully charged battery pack that is suitable for this tool. Use this tool only with the provided battery pack (model ABYS 197B-00, ABYS 197B-00E, ABYS 196B-00 or ABYS 196B-00E) and charger. Use of non-compliant battery packs and chargers may cause risk of fire and/or explosion.
When placing the battery pack on the tool, be sure that the raised rib on the battery pack aligns with the groove inside the tool and that the latches snap into place properly. Improper attachment of the battery pack can cause damage to internal components.

Align the raised ribs on the battery pack with the battery slot (D) on the tool.
Slide the battery pack onto the tool (Fig. 6). The battery pack snaps and locks into place.

Detaching the battery pack

Press and hold the battery-release button located on the front of the battery pack to release it from the battery slot (D) (Fig. 7).
Slide the battery pack off the tool (Fig. 7).

Detaching the battery pack

Use

Operating parts

The tool has the following parts that are often used during cutting (Fig. 8).
Operating parts

Lock off button (A)
The lock off button (A) prevents unintentionally pressing the variable speed trigger switch (B). The variable speed trigger switch (B) can only be activated if the lock-off button (A) is at the unlocked position.

Variable speed trigger switch (B)
Pressing the variable speed trigger switch (B) starts the cutting action. The tool cuts at higher speeds with increased trigger pressure and lower speeds with decreased trigger pressure.

Handle (C) and insulated grip area (G)
Stand behind the tool and hold both the handle (C) and the insulated grip area (G) while operating to ensure that no body parts are in the way of the cutting path of the tool.

LED light (K)
The LED light (K) is located above the blade clamp. The LED light (K) switches on when the variable speed trigger switch (B) is pressed, and switches off 8-12 seconds after it is released. It provides additional light on the cutting blade (L) and the surface of the workpiece during operation in lower-light areas.
If the tool and/or battery pack becomes overloaded or too hot, the internal sensors will switch the tool off, and the LED light (K) rapidly flashes. Rest the tool for a while or place the tool and battery pack separately under air flow for cooling.

Before each use

Wear personal protective equipment (PPE). Depending on the application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and full body suit capable of stopping small abrasive or workpiece fragments (Fig. 9).
Check the tool and its accessories for damage. Do not use the tool if it is damaged or worn out.
Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect the operation. If abnormal vibration or noise occurs, switch the tool off immediately and have the problem corrected before further use.
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury.
Check the condition of the battery pack. Charge the battery pack if needed. Do not use the battery if it is bulging or hot.
Always firmly hold the tool by its handle and insulated grip areas. Keep the tool clean and wear clean gloves to maintain a firm grip while in use.
Check that the ventilation openings are not obstructed. Obstructed ventilation openings can cause overheating. Clean the tool with compressed dry air if needed.
Stop operating the tool immediately if bystanders are interrupting the work. Never lay the tool down until it has stopped completely. The blade may grab the surface and pull the tool out of control.
Do not work continuously for extensive amounts of time with the tool. Take breaks in between work to ensure full concentration while using the tool.

Cutting tips

Risk of injury!

To make cutting easier and safer, always maintain proper control of the tool. Loss of control could cause an accident resulting in serious injury.
Maintain a firm grip and operate the variable speed trigger switch (B) with a decisive action. Never force the tool. Use light and continuous pressure.
Never cut towards the operator.
Kickbacks with the tool can cause injuries and damage the cutting blade (L).

To make the safest and best possible cut, follow these cutting tips:

Draw a guideline along the desired cutting line before beginning the cut.
Hold both the handle (C) and the insulated grip area (G) firmly.
Never touch the workpiece while making a cut.
Do not twist or bend the blade.
Support the workpiece so that the cut is always to the user’s side and not directly in line with the user’s body.
Prevent the workpiece from sliding by securing it with clamps or in a vice. Do not attempt to hold a workpiece in place with hands or not at all.
Apply even pressure on the tool while cutting and make sure the pivot shoe (I) is flat and fully in contact with the workpiece
Always allow the blade to come to a complete stop before lifting the tool from the workpiece.
Use smaller blades when possible, to avoid waggle.
Pushing the shoe up against the work surface while cutting, may help to reduce kickbacks and excessive vibrations.
Cover the pivot shoe with masking tape to protect the workpiece surface from scratches.

When cutting across the grain, the fibers of the wood have a tendency to tear and lift. Advancing the saw slowly can minimize this effect.

Metal cutting

Risk of injury!

Never use the wood-cutting blade for cutting metals.
Never use gasoline as cutting lubricant, because normal sparking could ignite the fumes.
To cut thin sheet material, “sandwich” the material between pieces of hardboard or plywood and clamp the layers together to reduce vibration and tearing of the material.
The tool can be used to cut metals, such as sheet steel, pipe, steel rods, aluminum, brass, and copper.
Use cutting oil when cutting soft metals and steel. Cutting oil will keep the blade cool, increase the cutting action and prolong blade life.

Starting the tool

Set the lock off button (A) to the unlock position (Fig. 10).
Press the variable speed trigger switch (B).

Stopping the tool

Release the variable speed trigger switch (B).
Set the lock off button (A) to the lock position (Fig. 11).

Making different cuts

Risk of electric shock!
Hold the tool only by the handle (C) and the insulated grip area (G) to help prevent electric shock. Cutting into a live wire in a wall or the floor can conduct electricity into the tool.

Risk of injury!
Do not operate the tool without the pivot shoe (I) in place. The blade clamp may strike against the workpiece causing injuries and damaging the reciprocating mechanism.

When sawing fiberglass, plaster, wallboard, or spackling compound, clean the ventilation openings frequently with a vacuum or with compressed air. These materials are highly abrasive and may accelerate the wear on motor bearings and brushes.

General cuts

Secure the workpiece on a vice or using clamps. Check for clearance surrounding the workpiece to ensure that the cutting blade (L) does not come into contact with other objects.
Mark a guideline for the cut. If cutting metal, apply cutting oil to the guideline and cutting blade (L).
Select and attach a suitable cutting blade (L) to the tool following 4.2 Attaching the cutting blade chapter.
Adjust the pivot shoe (I) following 4.4 Adjusting the pivot shoe chapter. Make sure the pivot shoe (I) is securely locked in place.
Rest the front edge of the pivot shoe (I) on the workpiece without touching the cutting blade (L) to the workpiece (Fig. 12).
Start the tool, let the cutting blade (L) reach the desired speed then follow the guideline to make the cut.
After cutting, stop the tool and allow the cutting blade (L) to stop completely.
Lift the tool off the workpiece.

Plunge cut

Risk of injury!

Do not plunge cut into metal.
Do not force the cutting blade (L) in the workpiece as it may bind and cause kickbacks.

Follow steps 1-4 of 5.6.1 General cuts chapter.
To perform a plunge cut, start by placing the side of the cutting blade (L) with the blade teeth facing the workpiece (Fig. 13).
Start the tool at a slow speed and gradually increase cutting speed while cutting into the workpiece.
Let the cutting blade (L) go through the workpiece, using the pivot shoe (I) as a pivot point until it is parallel with the workpiece (Fig. 13).
Proceed to follow the guideline to finish the cut.
After cutting, stop the tool and allow the cutting blade (L) to stop completely.
Lift the tool off the workpiece.

If corners of the plunge cut are not completely cut through, use a jigsaw or hand saw to finish the corners.

Cleaning and Maintenance

Detach the battery pack before cleaning, maintenance, storage, or transportation.
Do not immerse the tool in water or other liquids. Never hold the tool under running water.

Cleaning the housing

To clean the tool, wipe with a soft, slightly damp cloth.
Wipe the tool dry after cleaning.
Never use corrosive detergents, wire brushes, abrasive scourers, metal or sharp utensils to clean the tool.

The tool may be cleaned most effectively with compressed dry air. When doing so, do not exceed the pressure of 43 PSI (3 bar) and always wear safety goggles.

Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia. Do not use cleaning agents and solvents containing these, as they can damage the tool.

Blade care

Blades become dull after some use. If the tool has to be forced to go through a cut, the blade is dull or is not clean.
Wipe a dirty blade with kerosene or similar solvent to remove the gum and pitch.
Replace the blade if it has become dull.

Repair

This tool does not contain any parts that can be repaired by the user. Contact a professional repair center or a professional technician to have the tool checked out and repaired.

Transport

Make sure the tool is secured safely for transit.
Avoid vibrations and shocks.

Storage

Clean the tool before storing.
Store the tool in its original packaging in a dry area. Keep away from children and pets.

Spare parts/replacement parts

Risk of injury!
Using parts that are not compatible with the tool may cause accidents that can result in serious injury.

Description	Model no. or Specification
Battery pack	North American market: ABYS 197B-00, ABYS 196B-00 European

market and United Kingdom: ABYS 197B-00E, ABYS 196B-00E
Battery charger| North American market: ASC5358B-00 European market: ASC5358B- 00E United Kingdom: ASC5358B-00U

Maintenance

Risk of injury!
Maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which could cause a serious injury.

Any other servicing than mentioned in this manual should be performed by a professional repair center.

Frequently Asked Questions

Problem	Solution
The tool does not switch on.

Check if the battery pack has charge.
Check if the battery pack is attached to the tool properly.
Check if battery pack of correct type is connected (model ABY5197B-00, ABY5197B-00E, ABY5196B-00, ABYS 196B-OOE).
Burned out switch. Have the switch replaced by a professional repair center.

Excessive vibration.|

Blade is damaged. Replace with a new blade.
Blade is loose. Take off the blade and reattach it again.
Workpiece not clamped or supported properly. Clamp or support workpiece properly.
The pivot shoe is loose. Adjust and center the pivot shoe and tighten the 2 pivot shoe release screws.

The blade does not follow a straight line.|

Blade teeth are dull. Change to a new blade.
Blade is bent. Change to a new blade.
The pivot shoe is out of line or bent. Stop using the tool and dispose of the tool appropriately.

The cut binds or burns the wood.|

Dull blade with improper tooth set. Use a new blade that is compatible with the tool.
Blade binds. Take off the blade and reassemble it again.
Improper workpiece support. Clamp or support workpiece properly.

Blade slipping.| Blade is not attached properly. Take off the blade and reattach it again.
The tool is over-loaded.| Reduce the pressure on the tool.
The battery pack is overheated.| Switch off the tool and allow the battery pack to cool before trying again.
Excessive sparking visible through the ventilation openings.| This may indicate the carbon brushes have worn out. Stop using the tool and dispose of the tool appropriately.

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