RAD 10GX-R Pneumatic Torque Wrench User Manual

ADVANCED BOLTING
TECHNOLOGY PNEUMATIC SERIES
USER MANUAL

10GX-R Pneumatic Torque Wrench

| PNEUMATIC
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| ELECTRONIC
| BATTERY
| ELECTRIC
| SMART SOCKET

RAD TORQUE SYSTEMS

PNEUMATIC SERIES

• PATENTED PLANETARY GEAR REDUCTION
  Delivers one of the highest power-to-weight ratios of any pneumatic controlled
  bolting system

• SMOOTH CONTINUOUS FLOW OF CONTROLLED TORQUE
  Eliminates destructive hammering

• LIGHTWEIGHT ERGONOMIC PISTOL GRIP DESIGN
  Reduces operator strain and injury; resulting in increased productivity

• UNMATCHED RELIABILITY AND QUALITY
  Delivered by one of the most advanced engineered gear boxes on the market

ELECTRONIC SERIES E-RAD

• PUSH-BUTTON SELECT TORQUE
  Fast and convenient error-free digital single increment torque settings

• DIGITAL TORQUE CONSOLE DISPLAY
  Maximum accuracy by seeing the set torque value and the actual delivered torque value

• LIGHTWEIGHT AND ERGONOMIC PISTOL GRIP DESIGN
  Advanced low-profile handle to reduce operator fatigue and increase productivity

• EXTREMELY LOW NOISE LEVEL ONLY 75DB
  World’s quietest extreme torque gun, ideal for sensitive environments and standards

• LED GREEN (PASS) OR RED (FAIL) INDICATOR LIGHTS
  Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed

BATTERY SERIES B-RAD

• QUICK ADJUST TORQUE SETTINGS
  Fast and accurate “dial a torque” for maximum versatility and efficiency

• SOFT-START VARY SPEED TRIGGER
  Allows operator to safely and quickly set reaction arm before full torque is applied

• EQUAL POWER IN FORWARD AND REVERSE
  Convenience and cost effective use of same tool for break away and final torque

• IMAGINE THE FREEDOM – NO AIR LINES, NO POWER CORDS!
  The lightweight design of the B-SERIES makes it ideal for any application, especially where compressed air and electricity are not readily available.

• ADVANCED GEARBOX DESIGN
  PATENTED planetary gear reduction drive system delivering one of the highest power-to-weight ratios of any controlled bolting system

ELECTRIC SERIES V-RAD

• QUICK ADJUST TORQUE SETTINGS
  Fast and accurate “dial a torque” for maximum versatility and efficiency

• SOFT-START VARY SPEED TRIGGER
  Allows operator to safely and quickly set reaction arm before full torque is applied

• EQUAL POWER IN FORWARD AND REVERSE
  Convenience and cost effective use of same tool for break away and final torque

• ADVANCED ULTRA-DURABLE ELECTRIC MOTOR DESIGN
  Extreme duty designed to reduce maintenance cost and increase reliability

• ADVANCED GEARBOX DESIGN
  Patented planetary gear reduction drive system delivering one of the highest power-to-weight ratios of any controlled bolting system

SMART SOCKET™ SERIES

• MEASURE AND DISPLAY PEAK TORQUE
  Transducer technology combined with a custom socket measures the actual torque applied to the bolt during a torque cycle.

• PASS OR FAIL INDICATION
  Unmistakable digital signal indicates peak torque achieved for maximum accuracy

• BLUE TECHNOLOGY
  View and download logs onto your smartphone or tablet

• IDEAL ON SITE CALIBRATION TOOLS
  Comparable in size to a standard socket, it’s the perfect tool for inspecting bolted joints and can function as a master calibrator for your torque tools

IMPORTANT SAFETY NOTICE

RAD TOOLS ARE SAFE AND RELIABLE. NOT FOLLOWING PRECAUTIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL, OPERATOR AND FELLOW WORKERS. NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY.
The intended use of the RAD ® Pneumatic Tool System is for commercial and industrial bolting applications.
Do not operate the RAD ® Pneumatic Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the RAD ® Pneumatic Tool System and throughout this manual. Only qualified personnel with training in the safe operation of torque tooling and the RAD ® Pneumatic Tool System should attempt the installation, operation and diagnosis of the RAD ® Pneumatic Tool System.
The RAD ® Pneumatic Tool System is connected to high voltage power and consists of external rotating parts. Improper training and use can cause serious or fatal injury. Do not disassemble or attempt to repair the RAD ® Pneumatic Tool System; doing so will void warranty. If breakdown, malfunction or damage occurs and the RAD ® Pneumatic Tool System fails to operate correctly, contact New World Technologies Inc. Technical Support (refer to Section 6.0 – Contact Us).
The RAD ® Pneumatic Tool System should only be used if environmental storage and operation specifications have been met. Refer to Section 1.2.3 – Environmental Specifications. Electrical Shock can cause serious or fatal injury.
Do not apply power to the RAD ® Pneumatic Tool System without verifying the Earth Ground. Ensure all AC Mains Power wiring to the RAD ® Pneumatic Tool System comply with all National and Local Electrical Codes. Improper wiring may result in unsafe conditions for equipment and personnel. Do not operate the RAD ® Pneumatic Tool System in explosive atmospheres, including, but not limited to, the presence of flammable liquids, gases or dust. The RAD ® Pneumatic Tool System creates sparks which could ignite these substances.
Do not expose the RAD ® Pneumatic Tool System to wet conditions. Water in the RAD ® Pneumatic Tool System will cause damage to the tool and increase the risk of electric shock. While operating the RAD ® Pneumatic Tool System, always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point. Never exceed the Maximum Torque of the RAD ® Pneumatic Tool System. Failure to comply, will result in void warranty.
The RAD ® Pneumatic Tool System has been calibrated by a qualified Calibration Technician. Calibration must be done by a qualified Calibration Technician. Improper calibration can cause damage to the tool and joint.

General Information

1.1 System Components
The RAD ® Pneumatic Tool System is shipped from New World Technologies Inc. in a tool regulator cage with the following parts:
– RAD ® Pneumatic Tool (Figure 1.1-1)
– Standard Reaction Arm and Snap Ring (Figure 1.1-2)
– Calibration Certificate
– User Manual
– Computer Based Training CD (CBT)

Note: Some distributors may ship additional parts along with the RAD ® Pneumatic Tool System.
1.2 Specifications
1.2.1 Metric Specifications
The following table outlines the torque ranges, in Newton-Meters, of each RAD ® Pneumatic Tool System:

Tool Model| Torque Range| Noise Level|

Vibration

---|---|---|---
10GX| 150 — 950 Nm| 80 db| <2.5 m/s2
10GX-R| 400 — 950 Nm| 80 db| <2.5 m/s2
14GX| 275 — 1350 Nm| 80 db| <2.5 m/s2
14GX-2| 450 — 1350 Nm| 80 db| <2.5 m/s2
14GX-NX| 275 — 1350 Nm| 80 db| <2.5 m/s2
20DX| 400 — 2000 Nm| 80 db| <2.5 m/s2
20DX-2| 700 — 2000 Nm| 80 db| <2.5 m/s2
20DX-NX| 400 — 2000 Nm| 80 db| <2.5 m/s2
34GX| 700 — 3400 Nm| 85 db| <2.5 m/s2
34GX-2| 950 — 3400 Nm| 80 db| <2.5 m/s2
46GX| 1400 — 4600 Nm| 85 db| <2.5 m/s2
80DX| 2700 — 8000 Nm| 85 db| <2.5 m/s2
115GX| 4100 — 11500 Nm| 110 db| <2.5 m/s2
475SL| 70 — 475 Nm| 80 db| <2.5 m/s2
2400NG| 700 — 2450 Nm| 85 db| <2.5 m/s2
2400NGX-R| 700 — 2450 Nm| 85 db| <2.5 m/s2
6800| 2000 — 6800 Nm| 85 db| <2.5 m/s2

Table 1.2.1: Metric Specifications
1.2.2 Environmental Specifications
CAUTION!
Only operate the RAD ® Pneumatic Tool System if the following environmental storage and operation specifications have been met.

Table 1.2.2: Environmental Specifications

Tool System

The following sections give a visual and functional description of the Tool Handle and Regulator Cage.
2.1 Tool Handle Description

2.2 Regulator Cage Description

General Operating Instructions

WARNING!
Only qualified personnel with training in the safe operation of torque tooling and the RAD ® Pneumatic Tool System should operate this tool. Refer to the Important Safety Notice for more information. The RAD ® Pneumatic Tool operates in Torque Cycles. The Torque Cycle passes when the Actual Torque reaches the Target Torque and the Cycle fails if it is interrupted and the Actual Torque does not reach the Target Torque.
This section instructs the operator in the assembly of the RAD ® Pneumatic Tool, proper use of the Reaction Arm needed for the RAD ® Pneumatic Tool operation and how to conduct a Torque Cycle.
3.1 Tool Assembly

1. Blow out hoses before connecting.
2. Connect the wrench Air Inlet (A) to the outside of the Cage Assembly, observing airflow direction.
3. Connect air supply to Inlet side of Cage Assembly using a minimum hose size of ½ inch.
4. Check oil level in lubricator and fil to correct level.
5. Attach Reaction Arm (B) to Spline or Serpentine (C) adjacent to the Output Drive (D) of the wrench and secure with circlip.

3.2 Reaction Arm WARNING!
Always keep body parts clear of the Reaction Arm when the RAD ® Pneumatic Tool System is in use. Serious injury could occur.
CAUTION!
Ensure the Reaction Arm has a solid contact point before operating the RAD ® Pneumatic Tool System.
3.2.1 Installing the Reaction Arm
Ensure the reaction arm and snap ring are installed securely to hold the reaction arm in place.
Make sure the reaction arm is in contact with a solid reaction point before you operate the tool. Keep your body parts clear of the reaction arm when the tool is in operation.
When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened (Figure 3.2.1-1).

CAUTION!
Keep your hand and body parts clear of the Reaction Arm and barrel when the tool is in operation.

3.2.2 Reaction Arm Height
Ensure the height of the socket is even with the height of the Reaction Arm as seen below in Figure 3.2.2-1. The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 3.2.2-2.
CORRECT: The Reaction Arm and socket are even height.

INCORRECT: The leg of the Reaction Arm is too short on the left side, and too long on the right side.

IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE.
3.2.3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 3.2.31. The length of the foot cannot be shorter or longer than the nut as seen in Figure 3.2.3-2.
CORRECT: The foot of the Reaction Arm aligns with the length of the nut.

INCORRECT: The foot of the Reaction Arm is too short on the left side, and too long on the right side.

Please contact New World Technologies Inc or your local RAD Authorized distributor for custom Reaction Arms.
3.2.4 Reaction Points
Ensure the Reaction Arm reacts off the middle of the foot as seen in Figure 3.2.4-1. Do not react off the heel of the reaction foot as seen in Figure 3.2.4-2.
CORRECT: Reaction Arm is reacting off the middle of the Reaction Arm’s foot.

INCORRECT: Reaction Arm is reacting off the heel of the reaction arm. This can cause premature tool failure.

3.3 Setting Torque for Bolt Tightening
Every RAD ®
Torque Wrench is supplied with a Torque Chart which relates output to air pressure. Set the torque as follows:

1. Ensure the Forward/Reverse switch (E) is set to the Forward position.
2. Establish the air pressure required using the Torque Chart.
3. Adjust the regulator until the correct pressure is shown on the gauge.

CAUTION!
Do not exceed maximum air pressure setting on the Torque Chart.
IMPORTANT!
The wrench must be free running while adjusting the air pressure to give the correct setting.
3.4 Setting Torque for Bolt Loosening

1. Ensure the Forward/Reverse switch (E) is set to the Reverse position.
2. Establish maximum air pressure from the Torque Chart and set the air pressure the same as with tightening.

WARNING!
Exceeding the maximum air pressure will overload the wrench and may cause serious damage.
3.5 Operating the Wrench

1. Fit the wrench with the correct size impact socket to suit the bolt to be tightened.

2. Check the Forward/Reverse switch is in the correct position.

3. Rotate the handle to a convenient position relative to the Reaction Arm.

4. Fit the tool to the bolt to be tightened with the Reaction Arm adjacent to the Reaction Point (Figure 3.2.1-1)

5. Squeeze the Trigger (F) partially to bring the Reaction Arm into contact with the Reaction Point.
   WARNING!
   Keep hands clear of the Reaction Arm.
   WARNING!
   In use this tool must be supported at all times in order to prevent unexpected release in the event of a fastener or component failure.

6. Fully depress the Trigger and keep fully depressed until wrench stalls. If the Trigger is released before the wrench stalls, full torque will not be applied to the bolt.

7. Release the Trigger and remove the tool from the bolt.

Error IMPORTANT!

Disassembling or attempting repair will void warranty
If breakdown, malfunction or error occurs, contact New World Technologies Inc. Technical Support (refer to Section 5.0 – Contact Us).

PNEUMATIC SERIES LIMITED WARRANTY

NEW TOOL WARRANTY
Any new tool branded with the RAD name and purchased from New World Technologies Inc., or through one of its authorized distributors or agents, is warranted to the original purchaser against defects in materials and workmanship for a period of one (1) year from the date of original calibration. Electric drive components such as electric motors, switches, and batteries etc., are covered for a period of three (3) months from the date of original calibration. Under the terms of this warranty, New World Technologies Inc., at its option and F.O.B. either its factory or an authorized service center, will replace or repair for the original purchaser, free of charge, any part or parts, found upon examination by New World Technologies Inc., to be defective in material or workmanship or both. If any product or part is replaced or repaired under the terms of this warranty, that product or part will carry the remainder of the warranty from the date of original calibration.
REPAIRED TOOL WARRANTY
Once a tool is beyond its new tool warranty, New World Technologies Inc., for a period of three (3) months from the date of repair, will replace or repair for the original purchaser, free of charge, any part or parts, found upon examination by New World Technologies Inc., to be defective in material or workmanship or both. If any product or part is replaced or repaired under the terms and conditions of this warranty, that product or part will carry the remainder of the warranty from the date of original repair. To qualify for the above mentioned warranties, written notice to New World Technologies Inc. must be given immediately upon discovery of such defect, at which time New World Technologies Inc. will issue an authorization to return the tool. The defective item must promptly be returned to New World Technologies Inc. all freight charges prepaid. When returning a tool, the reaction arm/s being used with the tool must also be returned.
NEW WORLD TECHNOLOGIES INC. | T: 1.800.983.0044 | E::INFO@RADTORQUE.COM
EXCLUSIONS FROM WARRANTY
At New World Technologies Inc.’s sole judgment tools or accessories that have been altered, damaged, misused, abused, badly worn due to excessive utilization, lost, or improperly maintained will NOT be covered under the terms of this warranty.
Tools returned without the reaction arm/s will not be covered under the terms of this warranty.
Consumable parts and accessories (such as extensions, reaction blanks/arms) are not covered under this warranty.
Tools that have been relabeled without prior written consent of New World Technologies Inc. will not be covered under this warranty.
Equipment and accessories not manufactured by New World Technologies Inc. (measuring equipment, etc.) are warranted only to the extent of the original manufacturer’s warranty.
*There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent permitted by law. Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law.
LIGHTER FASTER STRONGER SAFER

ABOUT NEW WORLD TECHNOLOGIES INC.
New World Technologies is a leading Canadian manufacturer of pneumatic, battery powered, and electronic pistol grip torque wrenches. Our advanced products have proven to be successful all over the world in such industries as oil and gas, petrochemical, mining, aerospace, and manufacturing. We continue to invest in and employ the latest technology to achieve the highest level of Innovation, quality, and performance – which has resulted in multiple patents for our products.

NEW WORLD TECHNOLOGIES INC
#100 – 30722 MARSHALL RD | ABBOTSFORD, BC V2T 0H9 | CANADA
604.852.0405 |INFO@RADTORQUE.COM | RADTORQUE.COM
WWW.RADTORQUE.COM

Documents / Resources

| RAD 10GX-R Pneumatic Torque Wrench [pdf] User Manual
10GX-R Pneumatic Torque Wrench, 10GX-R, Pneumatic Torque Wrench, Torque Wrench
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References

• RAD Torque | Torque Wrenches for Precision and Reliability
• LabTest Certification Inc. | Testing, Certification, and Inspection Body

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