TRADEQUIP 2022T Transmission Lifter Owner’s Manual

TRADEQUIP 2022T Transmission Lifter

Specifications

• Safe Working Capacity: RWD/FWD/AWD GVM <2,300KG
• Rated Capacity: 500kg
• Working Height: 895mm – 1875mm
• Lift Platform Size: 340mm x 240mm
• Lifting Platform Bracket Ranges ID: 420mm x 435mm Maximum 340x340mm
• Tilt Angle: Left 7°
• Tilt Angle: Right 15°
• Nett Weight: 73kg

WARNING
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

WARNING

• The instructions and warnings contained in this manual should be read and understood before using or operating this equipment.
• Do not allow anyone to use or operate this equipment until they have read this manual and have developed a thorough understanding of how this equipment works. Failure to observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders, or cause damage to the equipment and property. Keep this manual in a convenient and safe place for future reference.
• Whilst every effort has been made to ensure accuracy of information contained in this manual, the TQB Brands Pty Ltd policy of continuous improvement determines the right to make modifications without prior warning.

INTENDED USE
Designed for the removal, installation, and transportation (in the lowered position) of passenger vehicle transmissions that are raised by an inground or above-ground lift.

8 TOP TIPS

1. Open the breather valve prior to use.
2. Regularly lubricate the tilt adjust rods, pivot points and castors.

3. Always store in the fully lowered position.
4. Never use trans lifter to support loads.
5. Balance and secure load on the platform.

6. Balance and secure load on the platform.

7. Read the user’s Manual thoroughly and keep a copy easily accessible.
8. Visit our webpage www.tqbbrands.com.au for instructional & pre-start video.

STANDARD OPERATING PROCEDURE

DO NOT use this machine unless you have been trained and assessed to a competent level in its sate use and operation, and have been given permission to use this

• Safety glasses must be worn when operating this equipment
• Long loose hair must be contained when operating this equipment
• Safety footwear must be worn when operating this equipment
• Close fitting/protective clothing must be worn when operating this equipment
• Rings and jewellery must not be worn when operating this equipment

PRE-OPERATING SAFETY CHECKS
Save these instructions. For your safety, read, understand, and follow the information provided with and on this 500kg Telescopic Transmission Lifter before using.

• DO NOT exceed the maximum lifting load capacity of 500kg.
• Only use thistelescopic transmission lifter on a surface thatis stable, level, smooth, dry and capable ofsustaining the load. Keep the surface free from unrelated materials and ensure that there is adequate lighting.
• DO NOT use on tarmac, or any other soft surface as the transmission may sink or topple.
• Vehicle must be properly and adequately supported before commencing work with this transmission lifter.
• This transmission lifter is used as an aid in the removal and installation of a transmission or a differential as individual components. DO NOT use it for any other purpose than it is designed for.
• Always centre the load on the saddle of this transmission lifter and be sure the transmission is stable and secure before raising or lowering.
• DO NOT use the telescopic transmission lifter to lift or support a heavy load such as a differential with axle or a transmission with bell housing which is bulky and difficult to balance, and may cause the transmission lifter to tip over and lead to equipment damage and/or serious personal injury.
• Never move this telescopic transmission lifter with a load any higher off the ground than necessary and always move it slowly and carefully.
•  Transfer the load immediately to appropriate support device for service or repair.
•  DO NOT operate this telescopic transmission lifter when you are tired or under the influence of alcohol, drugs or any intoxicating medication.
•  DO NOT allow untrained persons to operate this product and DO NOT make any modifications to this product.
•  DO NOT tamper with the safety valve.
• DO NOT expose the telescopic transmission lifter to rain or any other kind of inclement weather.
•  When servicing, use only TradeQuip identical replacement parts. Use of any other parts will void the warranty.
• Use the right productforthe job. There are certain applicationsfor which this Telescopic Transmission Lifter was designed. Do not modify the Telescopic Transmission Lifter and do not use the Telescopic Transmission Lifterfor a purpose for which it was not intended.
  WARNING:
  Vehicle must be properly and adequately supported before commencing work with this Transmission Lifter.

INTENDED USE:
Designed for the removal, installation and transportation (in the lowered position) of passenger vehicle transmissions that areraised by an in-ground or above-ground lift.

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE

FEATURES
This TradeQuip “Made for the Trade” 500kg Transmission Lifter is designed for passenger Car transmissions. Features a universal mounting cradle that provides a 2 way tilt range and a manually operated hydraulic system with smooth hydraulic lift and descent. The hydraulic system also includes a bypass system to prevent over extension and accidental overloading. The sturdy and stable design offers safety and security when removing and installing large and heavy transmissions.

ASSEMBLY

Unpack the product and check contentswith the exploded drawing and the partslist. Should there be any damaged ormissing parts, contact your place of purchase immediately.

1. Locate the two leg assemblies. Assemble them to each other, and to the base of the cylinder set using the Bolts, Spring Washers and Nuts provided. Tighten all fasteners securely.
2. Locate the four swivel castor assemblies, four Nuts and four Spring Washers. Attach a castor to each of the legs in the leg sets using a Spring Washer and Nut. Tighten securely.
3. Locate the saddle set. Position the saddle on top of the ram. Install nut to secure the saddle in place. Tighten securely.
4.  Locate the two handles. Position the handles around the reservoir. Secure in place with the four Bolts, Spring Washers and Nuts provided. Tighten securely.

BEFORE USE

• Ensure Breather Valve is open before use.
• Prior to use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.
• Bleed Hydraulic Transmission Lifter:
  1. Please note this process requires two people to safely bleed these Transmission Lifters!
  2. Remove the Filler Bung/Breather and if required, refill with *32 Grade Hydraulic until the oil islapping the bottom of the filler hole then replace the Filler Bung/Breather and open the Breather air vent screw.
  3. Begin with the Pump Pedal in the raised position. Pump the lift rams to full extension.
  4. At full extension resistance will be felt at the pedal and the pedal travel will stall, remove your foot from the pump pedal.
  5. With the Pump Pedal in the raised position, depress the Release pedal and wedge open with a suitable wedge, taking care to be clear of the lowering Lift Ram.
  6.  With the Release Pedal wedged open, begin to pump the Pump Pedal approximately 10 times then remove the wedge from the Release Pedal.
  7. This will circulate the oil through the release and pressure circuits simultaneously bleeding thepump mechanism.
  8. If necessary, repeat the process steps 2 to 5. At this point both the Pump and Lift Ram should be free of air and the Jack ready for operation. If the pump still feels spongy or load is slow to raise, seek the services of a qualified Hydraulic repairer.
     *The TradeQuip range of transmission lifts use grade 32 Grade Hydraulic Oil for the correct operation and compatibility with the seals used in their construction.

OPERATION

Warning: Vehicle must be properly and adequately supported before commencing work with this telescopic transmission lifter.

1. The telescopic transmission lifter may easily be moved by gripping the ring handle and rolling it on its castors. Locate the transmission lifter under the transmission. Repeatedly press the pump pedal with your foot to raise the ram until the saddle set almost contacts the underside of the transmission. Adjust the position of the transmission lifter so that it is centred directly under the centre of gravity of the transmission.
2. It is important for your safety to make a good contact point between the saddle set and the transmission. This will assure that the transmission is properly supported and balanced once removed from the vehicle and resting on the transmission lifter. Using the grips, adjust the angle of the saddle so that it is best aligned with the transmission. Press the pump pedal again until the saddle contacts and will support the weight of the transmission.
3. The positions of the chains and hook screws can be adjusted using the wing nuts & bolts. Secure the transmission to thes addle by passing the chains over the top of the transmission and securing them to the hook screws. Tighten the chains by tightening the wing nuts. Double check that the transmission is safely and securely attached to the saddle set.
4. Remove the bolts and fittings attaching the transmission to the vehicle and separate the transmission, as recommended by the vehicle service manual.
5. Lower the transmission slightly by briefly pressing the pedal release. Recheck the transmission to ensure that it is securely and safely attached to the saddle. Make any necessary adjustments. When it is safe to do so, lower the transmission all the way by depressing the pedal release.
6. Using the handle, and stabilising the transmission on the transmission lifter, roll the transmission out from under the vehicle to the work location where it will be repaired. It is ideal to have assistance when you lower and move the transmission.
   Warning: The use of this transmission lifter is limited to the removal, installation, and transportation in the lowest position of transmissions and differentials. It is not designed to store transmissions or other parts. No transmission or other part should be left on the transmission lifter for an extended period of time.

INSPECTION
Prior to each use conduct a visual inspection checking for abnormal conditions, such as cracked welds, leaks, and damaged, loose, or missing parts.

STORAGE
This transmission lifter should always be stored with the lift ram fully retracted in a dry location on a level surface.

MAINTENANCE
Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be dangerous and will invalidate the warranty.

1. The hydraulic system is closed and will normally require no maintenance.

2. Themechanical parts ofthe transmission lifter,such asthepedal and release should be occasionally lubricated with heavy oil or grease.

3. Protect the transmission lifter cylinder from dirt or grit, when in the raised position. If it becomes dirty, wipe off with a clean cloth.

4. Maintain and store the transmission lifter in a protected environment. Do not expose to rain or excess moisture.

5. Clean the transmission lifter with clean water and a damp cloth. Do not use a pressure washer near the seal, piston or valves. Lubricate following cleaning.

6.  If the transmission lifter allows a load to slowly lower on its own, you may have insufficient lifter oil or worn/damaged seals.

   • Check oil level. If the oil level is OK, contact an authorised repair facility.
   • Damaged seals may be caused by overloading, or exposure to harmful condition or inappropriate use of a pressure washer.
     Note: If the transmission lifter can be pumped up to its highest position, it indicates that there is enough oil. If the lifter fades from this position, it indicates that the problem is likely the seals.

7. To check the oil level, be sure the lifter is in its lowest position. Remove the oil filler plug. The oil level should be at the bottom of the filler plug hole. You can visually see the oil, or test with your finger. If the oil level is low, add good quality hydraulic lifter oil ISO VG32.
   Important: Dirt is the greatest single cause of failure in hydraulic units. Keep the transmission lifter clean and well lubricated to prevent foreign matter from entering the system.

   • Pivots and pins in all manual pump and release mechanisms [marked X] should be lubricated with a Light Bearing Grease or 30/40W Machine Oil to ensure long life and prevent premature wear.

   • Wheel axles and Castor ball races should be lubricated with a Light Bearing Grease or 30/40W Machine Oil to ensure long life and prevent premature wear.

   • Cradle Pins, Pivots and Threaded Adjustor Rods [marked X] should be lubricated with a Light Bearing Grease or 30/40W Machine Oil to ensure long life and prevent premature wear.

   • Pedal Type Release Mechanisms should be lubricated with a light bearing grease or 30W/40W Machine Oil.

  * If the transmission lifter has been exposed to rain, snow, sand, or grit it must be cleaned before it is stored or used.
  * Periodically check the piston rod for signs of rust or corrosion. Clean exposed areas with a clean oiled cloth.  

WARNING: Never use sandpaper or abrasive material on these surfaces.

SERVICE & REPAIR
Any Transmission Lifter found damaged in any way or found to be worn or operates abnormally it should be removed from service until repaired by an authorised service agent. Owners and / or operators should be aware that repair of this product may require specialised equipment and knowledge. Only authorised parts, labels, decals shall be used on this equipment. Annual inspection of the transmission lifter is recommended and can be made by an authorised repair facility to ensure that your equipment is in optimum condition and that the equipment has the correct decals and safety labels specified by the manufacturer.

TROUBLESHOOTING

Air in hydraulic system

| Valve seat/check ball failure.

Air cavitation in pump and/or lift ram

| Clean mechanism, bleed system, ensure all fasteners are tight.

Bleed system as per instructions

Load weight exceeds lift capacity| Higher capacity lifter required| Select higher capacity lifter
Pump circuit protection valve actuated| Pump circuit protection valve needs reset| Depress release pedal, valve will reset
Overload actuated| Relief valve needs reset| Contact qualified technician for repairs
Lifter will not hold load| Load cannot be sustained, lift ram drops under load| Release valve unable to close

External Leak at lift ram.

| Valve shaft misaligned

Transmission lifter operated with breather closed for extended period causing air ingress to hydraulic system and reservoir pressurisation.

| Contact qualified technician for repairs

With ram fully retracted, open the breather to let pressurised air escape, Bleed system.

 | Damaged main seal| Replace main ram seals|

Contact qualified technician for repairs

Pump pedal rises| Main check valve obstructed| Replace main check valve ball and reseat valve seat
Lifter will not lower after unloading| Lift ram rises after retracting| Reservoir overfilled and breather closed| Ram failure due to reservoir pressurised caused by excess reservoir level and closed breather valve| Fully retract ram and drain excess oil and bleed system as per instructions

Lift ram will not retract

|

Breather closed

|

Breather closed causing hydraulic lock

| Open breather and

bleed system

Contact qualified technician for repairs

Poor lift performance| Pump has no resistance, lift ram will not raise to full stroke| Fluid level low

Air trapped in system breather closed, pump failure due to cavitation caused by air pressure build up in reservoir

| Fill fluid to correct level

Lift ram raised for extended period causing air ingress to hydraulic system

| Fill fluid to correct fluid level and bleed system

With ram fully retracted, open the breather to let pressurised air escape bleed system

Contact qualified technician for repairs

PARTS LIST & DIAGRAM

Part#| Description| QTY|  | Part#| Description| QTY
---|---|---|---|---|---|---
1| Secondary Ram| 1| 37| Seal ring| 1
2| Snap ring| 1| 38| Piston| 1
3| O-ring| 1| 39| Spring| 1
4| Seal ring| 1| 40| Spring cover| 1
5| Nut| 1| 41| Shaft ring| 2
6| O-ring| 1| 42| Cross beam| 1
7| Seal ring| 1| 43| Screw| 1
8| O-ring| 1| 44| Steel ball| 1
9| Seal Ring| 1| 45| O-ring| 1
10| Screw| 1| 46| Release valve core| 1
11| Steel ball| 1| 47| Spring| 1
12| Primary Ram| 1| 48| Release valve seat| 1
13| Snap ring| 1| 49| Pin| 1
14| Cap| 1| 50| Shaft pin| 1
15| Nut| 1| 51| Release pedal| 1
16| Nut| 1| 52| Screw| 4
17| Lock Washer| 1| 53| Lock washer| 4
18| Saddle| 1| 54| Lift pedal| 1
19| Steel ball| 1| 55| Washer| 2
20| R-pin| 1| 56| Cotter pin| 2
21| Seal ring set| 1| 57| Pin| 1
22| Air vent screw| 1| 58| Pin| 1
23| Shaft pin| 1| 59| Circlip| 2
24| Ram assembly| 1| 60| Link| 2
25| Handle tube| 1| 61| Base (left leg)| 1
26| Handle sleeve| 1| 62| Base (right leg)| 1
27| Plug screw| 1| 63| Bolt| 6
28| O-ring| 1| 64| Washer| 6
29| Spring| 1| 65| Copper washer| 1
30| Steel ball| 1| 66| Flat Washer| 4
31| Screw| 1| 67| Caster| 4
32| Pump assembly| 1| 68| Handle| 2
33| Copper washer| 1| 69| Bolt| 4
34| Piston seat| 1| 70| Nut| 4
35| Shaft ring| 1| 71| Washer| 4
36| Seal ring| 1|  |  |

PARTS DRAWING

WARRANTY

• TradeQuip products have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is ninety days from the date of purchase.
• Should this piece of equipment develop any fault, please return the complete tool to your nearest authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team – [email protected].
• If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any personnel other than the authorised TQB Brands Pty Ltd repair agent.
• This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised.
• Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your
  proof of purchase within the 12 month period.

Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

ABOUT COMPANY

All images and illustrations shown are for reference purposes only. All information, specifications and illustrations in this manual are based on the latest information available at the time of publication and are subject to change without notice. The information in this manual is periodically revised to ensure the latest information is included. Download the latest version of this manual and other related technical documentation from www.tqbbrands.com.au.

References

• TQB Brands Pty Ltd

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