TICA TMS-S Series Inverter Multi System Unit Installation Guide

June 9, 2024
TICA

TMS-S Series Inverter Multi System Unit

www.tica.ru
INVERTER MULTI SYSTEM UNIT
Applicable to: TMS-S/ST/SA/SRYA series

Contents
Safety Precautions……………………………………………………………………………………………….. 5 Installation of ODU……………………………………………………………………………………………….. 6
Dimension ………………………………………………………………………………………………………………………8 Installation space …………………………………………………………………………………………… 10 Handling ………………………………………………………………………………………………………………………. 14 Placement………………………………………………………………………………………………………. 13 Installation of Refrigerant Piping …………………………………………………………………………. 15 Precautions for the installation of piping: ……………………………………………………………. 16 The choice of the refrigerant pipe diameter ………………………………………………………… 20 Installation of branch pipes ……………………………………………………………………………… 21 Refrigerant piping length …………………………………………………………………………………. 25 Air Tightness Test, Vacuuming and Supplementing Refrigerant ……………………………. 26 Air tightness test ……………………………………………………………………………………………. 26 Vacuumizing: ………………………………………………………………………………………………… 26 Supplementing refrigerant ……………………………………………………………………………….. 28 Electric Control Installation…………………………………………………………………………………. 29 Wiring cautions ……………………………………………………………………………………………… 29 Wiring specifications ………………………………………………………………………………………. 30 Electrical wiring ……………………………………………………………………………………………… 31 Communication wiring…………………………………………………………………………………….. 31 ODU Control Panel……………………………………………………………………………………………… 33 Code settings………………………………………………………………………………………………… 33 Settings of relevant keys …………………………………………………………………………………. 36 Digital display………………………………………………………………………………………………… 38 Trial Operation …………………………………………………………………………………………………… 40 Before trial operation………………………………………………………………………………………. 40 Trial operation ……………………………………………………………………………………………….. 40 Trial operation check………………………………………………………………………………………. 41 Description of Hazardous Substances …………………………………………………………………. 42

«TICA PRO» LLC

Tel.: +7 495 127 79 00, +7 969 190 85 85

E-mail: info@tica.pro

Application Form for Debugging Inverter VRF Air Conditioning Unit (Filled by Installer)

Full name of the installer:___

Address of the installer:____

Owner’s name or employer:_____

Person to contact:___Tel:__

Installation site: Province City


Unit model: ___

IDU bar code:___

ODU bar code:___

Distributor:____

Person to contact:_____

Tel:__

Fax:____

Installer:__

Person to contact:_____

Tel:__

Fax:____

The following items are to be filled by the installer correctly and faxed to TICA Factory 400 Center 48 hours before boot debugging, so that the debugging can be arranged in due time. Tel.: +7 495 127 79 00, +7 969 190 85 85 In case the form contents are different from the real situation, causing the experts unlikely to conduct debugging on site, the installer must be liable for labor and travelling expenses incurred to the debugging experts.

Contents to be Checked and Confirmed by Installer

Before installation, ask the installer to carefully read through the manuals and relevant requirements attached to the unit.

1. Check installation position

a. Whether heat dissipation and ventilation for ODU meets requirements for distance Yes ( ) No ( )

b. Whether ODU is installed on a base firmly and with vibration damping measures Yes ( ) No ( ) applied

c. Whether IDU is provided with vibration damping measures and properly fastened Yes ( ) No ( )

d. Whether there is space for maintenance

Yes ( ) No ( )

2. Check electrical system before installation

Yes ( ) No ( )

a. Whether air switch capacity and power wire diameter meet unit requirements

Yes ( ) No ( )

b. Whether correctly wired and whether wiring terminal is pressed and completely Yes ( ) No ( ) connected

c. Whether neutral line and grounding wire are connected in accordance with Yes ( ) No ( ) electrical codes

d. Whether the distribution of control wire and power wire meets anti- interference Yes ( ) No ( ) requirements

e. Whether the length of control wire and power wire is proper

Yes ( ) No ( )

3. Check refrigerating system before installation

Yes ( ) No ( )

a. Whether refrigerant duct meets factory requirements in terms of its diameter and Yes ( ) No ( ) thickness

b. Whether the length of refrigerant duct meets relevant requirements

Yes ( ) No ( )

c. Whether added nitrogen for welding refrigerant duct to protect air conditioning unit Yes ( ) No ( )

d. Whether cleaned refrigerant duct

Yes ( ) No ( )

e. Whether used nitrogen for holding pressure to test leakage

Yes ( ) No ( )

f. Whether vacuumized refrigerating system against installation manual

Yes ( ) No ( )

g. Whether supplemented refrigerant according to standard

Yes ( ) No ( )

«TICA PRO» LLC

Tel.: +7 495 127 79 00, +7 969 190 85 85

E-mail: info@tica.pro

Application Form for Debugging Inverter VRF Air Conditioning Unit (Filled by Installer)

4. Check air duct system before installation

a. Whether the installation of air duct system is designed by professionals

Yes ( ) No ( )

b. Whether external residual pressure matched actual resistance of air duct

Yes ( ) No ( )

c. Whether air duct system is provided with static pressure box for air supply and return

Yes ( ) No ( )

d. Whether air flow organization of indoor air supply and return is reasonable

Yes ( ) No ( )

e. Whether air duct is insulated

Yes ( ) No ( )

f. Whether air valve is reasonably set

Yes ( ) No ( )

g. Whether return air inlet or IDU is equipped with clean filter

Yes ( ) No ( )

h. Whether equipped with air return duct in the case of ceiling air return

Yes ( ) No ( )

i. Whether there is fresh air device

Yes ( ) No ( )

j. Air supply and return mode: 1 bottom air supply and side air return; 2 side air supply and side air return

Yes ( )

5. Check indoor condensate water system before installation

a. Pour water into drain pan to check whether condensate water could be discharged smoothly and whether there is leakage

Yes ( ) No ( )

b. Check whether condensate water pipe is tightly sealed to prevent condensation on the surface of pipe

Yes ( ) No ( )

c. Whether water trap is designed in accordance with the manual attached to the unit

Yes ( ) No ( )

6. Preparation before debugging A. Whether power voltage is in the normal range of the unit and whether the
three-phase balance is less than 2% b. Ensure the power is not temporary d. Whether the clients and Party A’s inspection experts are in place in time e. Whether there are sufficient facilities (ladder and lifting table) to ensure normal
work of operators f. Whether the unit is pre-heated for 24 hours before powering on for debugging 7. Other circumstances

Yes ( ) No ( )
Yes ( ) No ( ) Yes ( ) No ( ) Yes ( ) No ( )
Yes ( ) No ( )

Date of requiring debugging: by _MM___DD___YYYY

Applicant (seal):

Signature:

Date:

«TICA PRO» LLC

Tel.: +7 495 127 79 00, +7 969 190 85 85

E-mail: info@tica.pro

Safety Precautions
Caution: Read this manual carefully before installation and use of the unit. The following standard is applied to this product
This installation manual is applied to TICA TIMS-S/ST/SA/SRYA series R410A refrigerant inverter VRF air (cooling only) conditioning units. The manual is subject to change based on improvement on air conditioners without further notice.

Preparation

before Precautions during installation Precautions at trial operation

installation

Do not touch heat exchanger When the system is powered

Installation shall be left to fins. Otherwise, it may cause on for the first time or after

a licensed professional. damage to the fins or reduced being left unused for a long

Users shall not install, performance for the unit or time, ODU power must be

repair or displace the air finger injury.

connected 24 hours before

conditioning unit by The cover plate for control box

themselves.

must be fastened to prevent

Be sure to use a incoming of dust and water.

dedicated power circuit. The electrical parts must be

Make sure the supply water-proof and away from

voltage fluctuates within water sources, otherwise

use. Otherwise, the compressor may be burnt (make sure the air conditioner is in standby mode at the seasons they are needed most).

10% of rated voltage. electric shock or fire may be Do not turn on the air

Power supply should be caused.

conditioner when the panel or

separate from welding transformer because the latter may cause large voltage fluctuation.

After installation, be sure to make an air tightness check whether there is pipeline leakage.

protection screen is removed. The moving parts inside the air conditioner may hurt people or other objects.

Get a licensed electrician

Do not touch refrigerant

to install the according to national local power standard, to check whether

unit and and line

Precautions for using R410A refrigerant devices

Please

supplement

pipeline during operation or just at the end of operation. The pipeline of the air conditioner may be very hot

capacity

meets

refrigerating system with liquid

or cold during its operation,

requirements

and

refrigerant. In the case of

which may lead to scald or

whether power lines are

gaseous

refrigerant,

frostbite.

loose or damaged.

“Electrical

control

schematic diagram” is

composition of refrigerant the system may change.

in

Do not mix into other

Do not turn off power immediately after the unit stops. Wait at least for five

attached to the back side

refrigerants.

minutes to prevent water

of cover plate of ODU Do not use the following tools leakage.

control box. Please keep the manual properly for further reference.

ever used for refrigerants (such

common as R22):

pipeline pressure test devices,

charge hoses, leakage

detection devices, refrigerant

charge base, and recovery devices.

refrigerant

Make sure to use vacuum pump dedicated for R410A series.

Please cut off general power supply during seasons the air conditioners are not used to prolong the service life and save energy.
All the IDUs and ODUs of the same system must be supplied with power simultaneously.

5

Installation of ODU

Standard mode The single outdoor unit starts from 8HP and increases with 2HP, up to 34HP

8HP

10HP

12HP

14HP

16HP

TIMS080-S

TIMS100-S

TIMS120-S

TIMS140-S

TIMS160-S

TIMS080-ST

TIMS100-ST

TIMS120-ST

TIMS140-ST

TIMS160-ST

TIMS252CSRYA TIMS285CSRYA TIMS335CSRYA TIMS400CSRYA TIMS450CSRYA

Model

18HP
TIMS180-S TIMS180-SA TIMS180-ST
28HP TIMS280-S TIMS280-SA

20HP
TIMS200-S TIMS200-SA TIMS200-ST
30HP TIMS300-S TIMS300-SA

22HP
TIMS220-S TIMS220-SA TIMS200-ST
32HP TIMS320-S TIMS320-SA

24HP
TIMS240-S TIMS240-SA
34HP TIMS340-SA

26HP
TIMS260-S TIMS260-SA

Maximum quantity of connectable indoor unit

ODU Capacity

8HP

10HP

12HP

Quantity of connectable IDU

14

16

19

ODU Capacity Quantity of connectable IDU

22HP 34

24HP 35

26HP 35

14HP 22
28HP 36

16HP 23
30HP 38

18HP 31
32HP 40

20HP 33
34HP 42

6

Installation of ODU

Dimension ModelTIMS080-S/ST
TIMS252CSRYA

TIMS100- S/ST TIMS120- S/ST

TIMS285CSRYA

TIMS335CSRYA

ModelTIMS140-S/ST TIMS160-S/ST TIMS180-ST

TIMS400CSRYA

TIMS450CSRYA

7

Installation of ODU

Dimension ModelTIMS180-S
TIMS260-S

TIMS200- S/SA/ST

TIMS220- S/SA/ST

TIMS240- S/SA/ST

TIMS260- SA TIMS280- S/SA TIMS300- S/SA TIMS320- S/SA TIMS340-SA

8

Installation of ODU

Installation space

Requirements for installation position
The installation position shall have sufficient strength to bear the unit weight and its vibration during operation. If the ODU is installed on a roof, make sure the roof is strong enough and water-proof.
The ODU shall be installed in a well ventilated place to ensure good heat exchange.
Places unsuitable for installation:
The place where acid or alkaline substance or corrosive gas(e.g., sulfur dioxide and hydrogen sulfide) may be produced, easily corroding the unit and leading to refrigerant leakage.
Places where air conditioning units must not be installed
The place where flammable gas or volatile combustibles may be produced. If flammable gas leaks and accumulates around the unit, the unit may explode.
Do not install the ODU where it is exposed directly to strong wind or typhoon. When conditions permit, add auxiliary equipment to prevent water, snow or direct sunshine.
Do not install the outdoor unit just below the edge of the roof, to prevent the unit failure caused by the dropping of rubbles or ice particles. If installing the outdoor unit in this position is unavoidable, mount a protective shed above it.

Installation of snow protection facilities

Snow protection cover at the air outlet

Install snow protection facilities in the snow area, such as the snow protection cover and shed.
Inadequate snow protection facilities will result in a high probability of malfunction.
Appropriately raise the bracket stand to avoid snow accumulation.

Requirements for ODU installation space
Make sure there is enough space above the unit. The side with TICA symbol attached shall be the front side of ODU. Make sure that the surrounding walls are not higher than the specified value below:
front: 1500 mm, rear: 500 mm, left and right: unlimited
Otherwise, the maintenance distances at front or rear side should be increased by H/2, as shown in the following figure:

9

Installation of ODU
Wall heigh t: not limi ted
Dive rsi on d evice
Front
Installation space of a unit: 1. Installation space of a unit
A unit should be installed in space surrounded by walls. The walls at its both sides is unlimited in height.
Rear
Front
When the front and one side of the ODU are in open areas
Rear
Front
10

Installation of ODU

2. Unit installation in a single row The unit should be installed in space surrounded by walls

Rear

Rear

Rear

Front

Front

Front

The front and one side of the ODU are in open areas

Rear

Rear

Rear

Front

Front

3. ODU Installation in the same direction space surrounded by walls

Rear

Rear

Rear

Front Rear

Front Rear

Front Rear

Front

Front

Front

Front

11

Installation of ODU
The front and one side of the ODU are in open areas

Rear

Rear

Rear

Front Rear

Front Rear

Front Rear

Front

Front

Front

3. Unit installation back to back The front and one side of the ODU are in open areas

Front

Front

Front

Rear Rear

Rear Rear

Rear Rear

Front

Front

Front

The unit is surrounded by walls

Front

Front

Front

Rear

Rear

Rear

Rear Front

Rear Front

Rear Front

12

Installation of ODU
Handling Notes: Fragile and handle with care. The degree of inclination shall not exceed 30° while handling (do not put the unit on its side). Keep heat exchange fins safe while handling and installing the unit. In case of any damages, please use fin comb to fix it up. Properly dispose of packaging bags and prevent kids from playing with them.
Hook
Hoisting rope
Protective pad
Lifting hole (two at the front and two at the back) Keep the ropes t hrough the holes t o ensure stabilit y during hoisting. Forklift pocket
Use forklift to handle: be careful when inserting the fork into the pocket at the bottom, and prevent fork from damaging the unit or the unit bottom.
Use crane to handle: tighten hoisting rope according to what is shown in the figure, and keep the unit weight even during hoisting.
Use two hoisting ropes at least 8 m long and about 20 mm in diameter to support the unit weight. Do not use tying band of the unit for handling.
After the wooden framework is removed: use paper or cloth as pad between hoisting rope and the unit to prevent damages to the unit body.
Placement Make sure the ODU is placed firmly at a level place to prevent vibration and noises. Use a base larger than the width of ODU’s support legs (66 mm) to support the unit. The shock-absorbing pads shall cover the entire bearing surface of the base. The unit base shall be at least 200 mm higher above the ground. Around the base there should be drain to ensure that the condensate water generated during operation could flow out.
13

Installation of ODU

ODU

Base
Sizes o f A and B in the abo ve figure are shown in the table below:

Gro und screw fixin g h ole 4-ø 15

Model TIMS080-S TIMS120-S TIMS080-ST TIMS120-ST TIMS252280335CSRYA TIMS140-S TIMS160-S TIMS140-ST TIMS180-ST
TIMS400450CSRYA TIMS180-S TIMS260-S TIMS180-ST TIMS240-ST TIMS200-SA TIMS240-SA TIMS280-S TIMS340-S TIMS260-SA TIMS340-SA

A

B

728mm 930mm

1038mm 1240mm

1375mm 1500mm 1745mm 1900mm

14

Installation of Refrigerant Piping
Concrete foundation: the foundation shall be above the ground for at least 150 mm.

150 mm 100 mm

Shock-absorbing pad

Use anchor bolts, nuts and pads to fasten the ODU tightly to the base.
Caution: shock-absorbing pads need to cover the entire bottom of the unit, and the pad thickness is greater than or equal to 20 mm.
For anti-corrosive models: use rubber pads. If the nut joints get loose, the unit will not be corrosion proof.

Rubbe r pa d

Bolt
Nut Elastic pad

ODU

Sho ckabsorb ing pad

ODU’s suppo rt leg

Base

15

Installation of Refrigerant Piping
Precautions for the installation of piping: Use clean piping that is free from dust, moisture or any other substances. Store all the pipelines needed for installation indoors, and keep two ends of pipelines sealed till welding. Pass copper pipes into the holes at wall and seal the holes to prevent dirt coming in. Do not do ODU piping work on rainy days, lest that moisture and dirt would enter the pipelines. Try to reduce bended piping and use bends with larger radius. When connecting refrigerant piping, the stop valve of ODU shall be closed completely after refrigerant piping between ODU and IDU is done, and refrigerant leakage test and vacuumizing process are finished.
16

Installation of Refrigerant Piping

H11
H2
1 L12
LM
L1-L2 L3
L4
4

Definition

Limit (actual length)

Remarks

When the ODU is at

the upper position: <

Level difference between the IDU and ODU

50 m When the ODU is at

the lower position: < 40

m

Level difference among IDUs

< 20 m

The distance from the farthest IDU to the first branch pipe of the IDU.

< 40 m

The distance between the ODU and indoor first branch pipe

< 90 m

Over 40 m:
Main gas pipe size should be increased
by one level

T The distance from the farthest IDU to the first branch pipe of the IDU.

< 40 m

Distance from the IDU to the nearest branch pipe

< 40 m

Distance from the IDU from nearest branch pipe

< 40 m

L4*4

Total L

Total length of piping (total length of all liquid pipes or gas pipes of the system)

Equivalent length < 1000 m

1: Contact TICA’s engineers when exceeding the above limits.
2: If it exceeds 40 m, the remarks on the next page shall be met.
*3: The total refrigerant quantity of the unit ( 32 HP) should not be greater than 52.0 kg, and that of the 34 HP unit should not be greater than 60.0 kg. Otherwise, the unit may fail to operate safely and reliably. Please consult TICA’s engineers for details.

17

Determination of diameter of branch pipe of the IDU

The IDU is equipped with branch pipes h~p. Refer to the following table for the selection of the branch

pipe size.

Unit: mm

When the length of the branch pipe 10 When the length of the branch pipe > 10 m or

IDU capacity

m or distance from the IDU from nearest distance from the IDU from nearest branch branch pipe 20 m (outer diameter x pipe > 20 m (outer diameter x minimum wall

minimum wall thickness)

thickness)

A (x100W)

Gas side

Liquid side

Gas side

Liquid side

A < 71

12.7×0.8

6.35×0.8

15.9×1.0

9.5×0.8

A > 71

Piping according to the normal pipe diameter

Note: In order to ensure the best use effect of the IDU, control the length of the branch pipe within 10 m (shall not exceed 30 m), otherwise the indoor heat exchange effect will be affected.

18

Installation of Refrigerant Piping

Remarks: The equivalent longest piping distance from the IDU to components of the first branch pipe shall be no more than 40 m. However, when all the following conditions are met, it is allowed to extend the length to 90 m. (in the case of “using TICA branch pipe”.)

Required conditions

Legends

1. The diameter of the pipe b + c + d + e + f + g + p 90 m; The piping size shall be increased

between the components of The piping diameters of b, c, d, as follows

the first branch pipe and those e, f, g need to be increased of the last branch pipe needs to
be increased. (Make the variable diameter pipe on the

9.512.7 15.919.1 22.225.4

12.715.9 19.122.2 25.428.6

site); If the piping diameter is

28.631.8 31.834.9

the same with that of the main

34.938.1

pipe, it does not need to be

increased.

2. When calculating the total extension length, the actual length of the preceding pipes must be doubled. (except for main pipe and pipes without increased pipe diameter.)

a + b x 2 + c x 2 + d x 2 + e x 2 + f x 2 + g x 2 + h + I + j + k + l + m + n

  • p 1000 m

3. Distance from the IDU to the h, i, j, k, l, m, n, p 40 m nearest branch pipe
component 40 m

4. Distance difference between The farthest IDU 8

(the ODU to the farthest IDU) The nearest IDU 1

and (the ODU to the nearest

IDU) 40 m

Farthest IDU-nearest IDU

(a+b+c+d+e+f+g+p) – (a+h) 40

m

ODU

TICA branch pipe

IDU
19

Installation of Refrigerant Piping

Direct selection of refrigerant piping

The copper pipe for main pipelines (LM) shall have the sizes chosen from the following table based on the total capacity of ODUs at the upper reaches (the ones unlabeled can be generally applied)

ODU capacity
(HP)

Piping length (LM + L1) < 90 m Main pipe length (LM) < 40 m

Piping length (LM + L1) < 90 m
Main pipe length (LM) > 40 m

Piping length (LM + L1)> 90 m

Liquid pipe (mm)

Gas pipe (mm)

Liquid pipe (mm)

Gas pipe (mm)

Liquid pipe (mm)

Gas pipe (mm)

8

9.52(-SA/ST) 12.7(-S/CSRYA)

22.23

9.52(-SA/ST) 12.7(-S/CSRYA)

25.4

12.7(-SA/ST) 15.88(-S/CSRYA)

25.4

9.52(-SA/ST)

9.52(-SA/ST)

12.7(-SA/ST)

10

22.23

25.4

25.4

12.7(-S/CSRYA)

12.7(-S/CSRYA)

15.88(-S/CSRYA)

12

12.7

25.4

12.7

28.58

15.88

28.58

14

12.7

28.58

12.7

31.75

15.88

31.75

16

12.7

28.58

12.7

31.75

15.88

31.75

12.7(-SA/ST)

12.7(-SA/ST)

15.88(-SA/ST)

18

28.58

31.75

31.75

15.88(-S)

15.88(-S)

19.05(-S)

20

15.88

28.58

15.88

31.75

19.05

31.75

22

15.88

28.58

15.88

31.75

19.05

31.75

24

15.88

28.58

15.88

31.75

19.05

31.75

26

19.05

31.75

19.05

34.92

22.23

34.92

28

19.05

31.75

19.05

34.92

22.23

34.92

30

19.05

31.75

19.05

34.92

22.23

34.92

32

19.05

31.75

19.05

34.92

22.23

34.92

34

19.05

34.92

19.05

38.1

22.23

38.1

20

Installation of Refrigerant Piping

The piping between the last-level branch pipe and IDU should have the same size with the IDU connecting pipe.
The pipe between branch pipes should be based on the total capacity of downstream IDUs connected to the pipe.

Total capacity of connected IDUs (kw)
X<16.8 16.8 X < 22.5 22.5 X < 33.0 33.0 X < 46.0 46.0 X < 67.0 67.0 X < 94
X 94

Liquid Pipe

Gas Pipe

Specifications (mm) Specifications (mm)

9.52

15.88

9.52

19.05

9.52

22.23

12.7

25.40

15.88

28.58

19.05

31.75

19.05

34.92

Remarks: The size of the piping between branch pipes shall not be greater than that of the cooper pipe of the main pipe in the figure above.
Installation of branch pipes
Branch pipes should be selected based on the total capacity of downstream IDUs connected:

Total capacity of downstream IDUs connected to branch pipes (kw)
X<16.8 16.8 X < 22.5 22.5 X < 33.0 33.0 X < 46.0 33.0 X < 46.0
X 67.0

Model of branch pipes
TBP4022TA TBP4022TA TBP4033TA TBP4072TA TBP4072TA TBP4073TA

For branch pipe component installation, the model of branch pipe components and the diameters of connected main pipe and branch pipe should be confirmed according to the construction drawings and installation instructions. There should not be sharp turns (90° angle) or other branch pipe components falling within 500 mm of branch pipe components. The straight pipe distance between two adjacent branch pipes should not be less than 1000 mm.

21

Installation of Refrigerant Piping
Branch pipes can be vertically or horizontally installed and as close as possible to the IDU. When installed horizontally, the angle shall be between ±15°.
Horizontal line

Installed horizontally

(View from direction A)

See the following figure when branch pipes are installed vertically:

Size of branch pipes: TBP4022TA

22

TBP4033TA

Installation of Refrigerant Piping

TBP4072TA

23

TBP4073TA

Installation of Refrigerant piping

Qty: 2 Qty: 2
24

Installation of Refrigerant Piping

Refrigerant piping length

Capacity combination 50% RRaateteddccoooolilninggccaappaacictiytyoof fOIDDUU

130%

Remarks: It is recommended that the above value shall not be greater than 100% when selecting models. For scenarios with lower simultaneous usage coefficient, the above value may exceed 100%.

Unit capacity
Maximum equivalent piping length
Level difference Level between IDU and ODU difference Level difference among
IDUs

Single module 400 m
H1 50 m (when the ODU is at the upper position) H1 40 m (when the ODU is at the lower position)
H2 30 m

Note (1):

Equivalent length is the converted length after taking into account of pressure losses at elbows.
Equivalent length = actual pipe length + number of elbows x equivalent length of each elbow
Equivalent length of every place of branch pipe is 0.5 m, and please refer to the following table for equivalent length of elbows.

Pipe diameter
9.52 12.7 15.88 19.05 22.23 25.4 28.6 31.8 34.9 38.1 41.3

Equivalent length Elbow (m) 0.18 0.2 0.25 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7

Precautions when breaking through the knockout
Do not damage the unit shell when trying to break through the knockout.
Smooth the burrs around the hole and apply anti-rust paint after opening the knockout with a mallet or other tools.
When passing the wire through knockout, put grommet in the hole or wrap wires with adhesive tape for protection.

25

Air Tightness Test, Vacuuming and Supplementing Refrigerant
For TIMS units, vacuum pump, pressure gauge, compound pressure gauge and charging hose used for R410A refrigerant are different from those used for R22 refrigerant. Make sure to use R410A dedicated tools.

Air tightness test
Notes:
After piping work is completed, make sure to do air tightness test for IDU and piping.
Do not use flammable gas or air (oxygen) as pressurized gas, otherwise fire or explosion may be caused; use nitrogen only.

Nitrogen cylinder

To IDU To IDU

Gas pipe
Liquid pipe Overhaul valve hole

Compound pressure gauge

Steps:
(1) Use a vacuum pump to discharge air out of the system from the spool of liquid-side check valve. Hold gauge pressure at -1 kgf/cm2 for one hour. If pressure increases, the system may contain water or leak; otherwise, perform the next step.
(2) Close the vacuum pump and increase pressure by 0.3 MPa from the spool of air-/liquid-side check valve and hold it for three minutes. Check whether there are major leakage points.
(3) Continue to increase pressure to 1.5 MPa for three minutes, and check whether there are minor leakage points.
(4) Continue to increase pressure to 4 MPa for 24 hours (consider the impact from the ambient temperature), and check whether are micro leakage points.
Vacuumizing:
Use the vacuum pump with over 4 L/S gas displacement The vacuum pump ensures the vacuum degree of the system below 755 mmHg.
Use the vacuum pump equipped with an electronic single way valve to prevent lubricating oil from entering the refrigerant system against the current.
Vacuumize the gas pipe and liquid pipe at the same time. Before

Notes:
Use nitrogen in air tightness test instead of oxygen, flammable and toxic gas, or water.
Use a pressure gauge dedicated for R410A with a range above than 4.5 MPa.
Connect high pressure pipe and low pressure pipe and increase pressure for them at the same time without connecting to ODU.
After passing the air tightness test, the unit is required to lower the levels of pressure to 0.2 to 0.3 MPa and be stored at a fixed pressure.

Vacuum pump

One-way valve

To IDU To IDU

Stop valve Gas pipe
Stop valve Liquid pipe
Overhaul valve hole
ODU

Compound pressure gauge

26

vacuumizing, verify that gas and liquid side check valves of ODU are closed. Use tools dedicated to R410A, such as pressure gauges and filling pipes.
27

Air Tightness Test, Vacuuming and Supplementing Refrigerant

Supplementing refrigerant
Principles:
Before delivery, the ODUs have been charged with a certain amount of refrigerant, but which cannot meet the needs of extended pipes. So refrigerant has to be added according to the actual length of refrigerant piping at installation site.
Steps:
Close compound pressure gauge, replace vacuum pump with charge tank connected with charging pipe. Make sure the air is drained completely, and connect the joints of charge tanks and put the tank mouth down on the platform scale.
Set the quantity to be filled at the electronic scale, and successively open the valve of charge tank and valve of compound pressure gauge to fill the system with refrigerant. When reaching the limits, immediately close valve of charge tank and disconnect connection pipes.
Notes:
For refrigerant tank with siphon: the tank needs not to be put upside down because the siphon can reach the tank bottom.
If using R410A charge tank without siphon, make sure the tank is put upside down in the charge process, which is shown as below:

Siphon

Refrigerant charge tank

To IDU To IDU

Stop valve Gas pipe
Stop valve Liquid pipe
Overhaul valve hole

Compound pressure gauge

ODU

Calculation of the refrigerant amount to be supplemented (R410A):

Liquid pipe diameter (mm) 6.35 9.52 12.7 15.88 19.05 22.23

25.4

Supplemented refrigerant quantity (g/m)

22

57

110

170

260

360

520

Supplemented refrigerant amount = Liquid pipe length at various diameters x Supplemented refrigerant amount per meter
Notes:
1. For single modular units, the maximum refrigerant amount (unit + total supplemented amount) should not be greater than 52 kg. Otherwise, the units fail to run reliably.
2. For multi-modular units, when the calculated added refrigerant is over 40 kg, the actually added refrigerant volume should be the 80% of the calculated value or 40 kg (whichever is greater).

For example, if the calculated value of the additional refrigerant volume is 45 kg, 45 x 0.8 = 36 kg, and the actually added refrigerant volume is 40 kg.
If the calculated amount of the supplemented refrigerant is 60 kg and 60 x 0.8 = 48 kg, the actually refrigerant amount is 48 kg.

28

Electric Control Installation

Wiring cautions
Cautions for power wiring
Use copper wire as power wire and do not make it too tight.
The IDU and ODU use different circuits: the ODU uses a three-phase power supply, while the IDU uses a single-phase power supply
All the IDUs and ODUs of the same system must be supplied with power simultaneously.
The distribution box shall be provided with a set of electric leakage protection device and air switch for each module.
Make sure all the earth lines of the unit are connected to ground securely. Do not connect earth lines to lightning devices, telephone line, gas pipe or tap water pipe. Improper grounding may cause electrical shock or fire.
Cautions communication line wiring
TIMS independent/strong heat independent inverter VRF air conditioning unit has both high voltage (power) line and control (communications) line. Do not connect power line to the connecting terminal of communication cables!
The total length of communication line is less than 1000 m.
The shielding layer of communication line must be connected to earth lines of each module and IDUs securely.

Conductor Insulator

Shielding layer

Sl eev e

Legends of shielded twisted pair
Communication cable is well connected before being powered on. Do not remove the power plug with power on, lest the communication chips would be damaged.
To prevent high voltage signal from disturbing control signal, shielded twisted pair must be used.
Try to select shielded twisted pair with dense shielding layers and smaller lay.
Control signal has two polarities A and B, and different polarities cannot be connected, otherwise communication failures may be caused;
As shown in the following figure:

When power line is parallel with communication line, they shall be covered by respective conduits and kept at some distance away.
29

Electric Control Installation

Wiring specifications
Notes:
As wires need to be bent during installation process, it is recommended to use flexible wires, otherwise installation may fail.
The parameters in the table below are corresponding to multiple strands of flexible copper wires. If other wires are selected, please refer to electrician’s manual based on wiring current provided in the table.
For safety purpose, do not carry out wiring work based on rated current, for the operating conditions may be varied with seasons.
Table of ODU wiring specification

ODU model

Power supply

Voltage range (V)

Wiring current (A)

General power cord

Length (m)

GND

Communication line

TIMS080-S TIMS080-ST TIMS252CSRYA TIMS100-S TIMS100-ST TIMS285CSRYA
TIMS120-S TIMS120-ST TIMS335CSRYA
TIMS140-S TIMS140-ST TIMS400CSRYA
TIMS160-S TIMS160-ST TIMS450CSRYA
TIMS180-ST
TIMS180-S TIMS200-S TIMS200-ST TIMS200-SA TIMS220-S TIMS220-ST TIMS220-SA
TIMS240-S TIMS240-SA

418/342

20

418/342

25

418/342

32

418/342

40

3N/380V

418/342

40

/50Hz

418/342

50

418/342

50

418/342

63

418/342

63

6mm2 10mm2

20 6mm2 20-50 10mm2

6mm2 10mm2

20 6mm2 20-50 10mm2

6mm2 10mm2

20 6mm2 20~50 10mm2

10mm2

20 10mm2

16mm2 20~50 16mm2

10mm2 16mm2 10mm2 16mm2

20 20 50

10mm2 0.75-1.25 mm2 polyethylene

16mm2

shielded twisted pair

20 10mm2

20~50 16mm2

16mm2

20 16mm2

25mm2 20~50 25mm2

16mm2 25mm2 16mm2 25mm2

20 16mm2 20~50 25mm2
20 16mm2 20~50 25mm2

30

TIMS260-S TIMS260-SA

418/342

80

25mm2 35mm2

20 25mm2 20-50 35mm2

ODU model
TIMS280-S TIMS280-SA TIMS300-S TIMS300-SA
TIMS320-S TIMS320-SA
TIMS340-SA

Power supply

Voltage Wiring General range (V) current (A) power cord

Length (m)

GND

Communication line

418/342

80

418/342

80

3N/380V

/50Hz

418/342

80

418/342

80

25mm2 35mm2 25mm2 35mm2 25mm2 35mm2 25mm2 35mm2

20 25mm2 20~50 35mm2
20 25mm2

20-50 20 20-50

35mm2 0.75-1.25 mm2 polyethylene
25mm2 shielded twisted pair
35mm2

20 25mm2

20-50 35mm2

Electrical wiring

Electric Control Installation

Power supply

Ear th line cannot be con nected to neu tral line

On/Off Fuse

On/Off Fuse

On/Off Fuse

IDU 1

IDU 2

IDU i

Communication wiring

31

To centralized controller
(Optional)

Control main board of master unit

The shield layer must be grounded!

Communication cables must be laid out and connected in series in the bus structure; otherwise, faults may occur.

Control main board of IDU 1
Communication interface

Control main board of IDU 2
Communication interface

Communication interface

Communication line

Communication line

Communication line

32

ODU Control Panel
Main board in old version
Digital display
Code settings Notes:
a. “0” for the status above, and”1″ when dialed to the “ON” position. b. Description of ODU address setting: based on the specific situation after installation is
completed. c. The unit must be powered on again after the DIP switch is reset.. d. The ODU capacity code has been set properly before delivery. Please check whether the
setting is correct.
33

ODU Control Panel
DIP switch: S1 is 2-bit, S2 is 4-bit, and S3 is 4-bit

S1: ODU capacity code (reserved), on need to dial at present S2: System configuration DIP switch

No. S2-1

Function
Master unit/slave unit

Dialed to “0” Slave unit

Dialed to “1” Master unit

Remarks: When there are not any modules in series, DIP switch must be “1”. S3: DIP switch of ODU capacity

Model

S3

1

2

3

4

8 HP | 252

0

0

0

1

10 HP | 280

0

0

1

0

12 HP | 335

0

0

1

1

14 HP | 400

0

1

0

0

16 HP | 450

0

1

0

1

18 HP | 504

0

1

1

0

20 HP | 560

0

1

1

1

22 HP | 615

1

0

0

0

24 HP | 680

1

0

0

1

26 HP | 730

1

0

1

0

28 HP | 785

1

0

1

1

30 HP | 850

1

1

0

0

32 HP | 900

1

1

0

1

34 HP | 950

1

1

1

0

For example, if ODU capacity is 16 HP, DIP switch of S3 is 0 1 0 1. Please refer to the figure for specific positions of DIP switch:

34

Main board in new version
DIP switch: S1 is 8-bit, S2 is 6-bit, and S3 is 6-bit

S1: DIP series switch

Meaning/DIP switch CST CXT CSA CXA CXC
CSRYA CXRYA
CSC DSA DXA

S1-5 0 0 0 0 0 0 0 0 1 1

S1-6 0 0 0 0 1 1 1 1 0 0

S1-7 0 0 1 1 0 0 1 1 0 0

S1-8 0 1 0 1 0 1 0 1 0 1

S2: system configuration DIP switch, unit defaulted to master unit; factory default

Meaning/DIP switch Master unit

S2-1 1

S2-2 0

S2-3 0

S2-4 0

S3: DIP switch of ODU capacity

Model
8 HP | 252 10 HP | 280 12 HP | 335 14 HP | 400 16 HP | 450 18 HP | 504 20 HP | 560 22 HP | 615 24 HP | 680 26 HP | 730 28 HP | 785 30 HP | 850 32 HP | 900 34 HP | 950

S3-1 0 0 0 0 0 0 0 0 0 0 0 0 0 0

S3-2 0 0 0 0 0 0 0 0 0 0 0 0 0 0

S3

S3-3

S3-4

0

0

0

0

0

0

0

1

0

1

0

1

0

1

1

0

1

0

1

0

1

0

1

1

1

1

1

1

S3-5 0 1 1 0 0 1 1 0 0 1 1 0 0 1

S3-6 1 0 1 0 1 0 1 0 1 0 1 0 1 0

35

ODU Control Panel
Settings of relevant keys 1. Contents to be set
(1) SP03: setting of addresses of equipment for centralized monitoring; (2) SP04: setting of centralized monitoring of baud rate; (3) SP05: setting of models (TIMS-S/ST/SA/SRYA models and TIMS-X/XA models) (4) SP06: fan operating mode (auto quiet mode, smart quiet mode, and forced quiet
mode); (5) SP07: compressor drive (hardware) configuration; (6) SP08: fan drive (hardware) configuration; (7) SP09: compressor model configuration; (8) SP10: fan model configuration.
2 Buttons and corresponding labels Buttons: KEY1, KEY2, KEY3, KEY4, KEY5. Shown icons:
(1) dP04 : Parameter setting function No. (2) SP : indicates parameter number, where indicates specific parameter number (01,
02……07, 08). (3) Ar: indicates addresses of equipment for centralized monitoring, where indicates
specific address (01, 02…… 07, 08). (4) b : indicates centralized baud rate, where indicates specific address (12, 24, 48,
96, 192), which is corresponding to the baud rate of 1200, 2400, 4800, 9600 and 19200 respectively. (5) Sn** : Sn00: indicates TIMS-S/ST/SA/SRYA models; Sn01: indicates TIMS-X/XA models. (6) qoFF : close fan mode selection; auto- quiet mode qon2: smart quiet mode; qon3: forced quiet mode.
36

ODU Control Panel
Settings of relevant keys: Contents
3. Description of specific operations

Press KEY1
Digital display: dP04
Press KEY4
(Each tim e you press t he key, the parameter n umber SP** increases b y 1.)
Press KEY4 to confirm settings
Press KEY5 and reset the unit

Press KEY2/3
(Chang e the correspond ing
para me ter value)

Parameter number

SP03

Address setting

SP04

Baud rate

SP05

Model setting

SP06

Fan mode

SP07

Compressor drive

SP08

Fan drive

Corresponding parameter value
Digital display: Ar01-99
Digital display: b-12…b-96, b192
Digital display: C5-012
Digital display: C6-012
Digital display: SH-0, H-1, AI-2
Digital display: SH-0, bt-1,bt-2

37

ODU Control Panel
Digital display Description of contents showed on the digital display

When operation mode varies, N digital display will show the new mode correspondingly; normally it will display this mode for 5s before displaying real-time clock; in the case of malfunctions, it will display the current malfunction code.

Table of fault codes of digital display:

Code E000 E001 E002 E003 E004 E005 E006 E007 E008 E009 E010 E011
E012
E013
E014

Content
Disconnection of INV1 high pressure switch
FAN1 drive fault
INV1 drive overload
INV1 discharge temperature too high
INV1 drive communication fault
FAN1 drive communication fault
INV1 drive overheat fault
INV1 drive fault
THo1 fault of ambient temperature sensor
THo2 fault of 1 # compressor discharge temperature sensor
Tho3 fault of suction temperature sensor
THo4 fault of inlet temperature sensor at the auxiliary side of plate heat exchanger
THo5 fault of outlet temperature sensor at the auxiliary side of plate heat exchanger
THo6 fault of outlet temperature sensor at the main side of plate heat exchanger
THo7 fault of temperature sensor of defrosting temperature point

Handling by the Machine ODU stops
1# compressor stop 1# compressor stop 1# compressor stop 1# compressor stop 1# compressor stop 1# compressor stop 1# compressor stop
ODU stops 1# compressor stop
Protection runs Protection runs
Protection runs
Protection runs
ODU stops

38

ODU Control Panel

Code E015
E016
E017 E018 E019 E020 E021 E022 E023 E024 E025 E026 E027 E028 E029 E030 E031 E032 E033 E034 E035 E036
E037 E038
E039
E104
E105

Content

Handling by the Machine

Tho8 fault of 2# compressor discharge temperature sensor

2# compressor stop

1# compressor top temperature sensor FCo1 fault

1 # compressor stop

2# compressor top temperature sensor FCo2 fault

2# compressor stop

Reserved

/

Reserved

/

Abnormal capacity distribution between IDU and ODU

ODU stops

Low pressure sensor fault

ODU stops

High pressure sensor fault

ODU stops

phase loss or reverse phase of the power supply

ODU stops

Disconnection of INV2 high pressure switch

ODU stops

FAN2 drive fault

2# compressor stop

INV2 drive overload

2# compressor stop

INV2 discharge temperature too high

2# compressor stop

INV2 drive communication fault

2# compressor stop

FAN2 drive communication fault

2# compressor stop

INV2 drive overheat fault

2# compressor stop

INV2 drive fault

2# compressor stop

Insufficient pressure difference

ODU stops

INV1 discharge superheat degree is too high Restart running 30 minutes after the

or too low

ODU stops

High voltage is too low

ODU stops

Low voltage is too low

ODU stops

INV2 discharge superheat degree is too high or too low

ODU stops

Ambient temperature exceeding limit

ODU stops, and resumes operation when temperature returns to normal

No communication between IDU and ODU

ODU stops

System failure

ODU stops. If low/high voltage overload occurs 3 times in 2 hours,
reboot ODU

Mismatch of ODU models (inconsistent model parameter settings)

ODU stops

Mismatch between IDU and ODU program versions

ODU stops

ECXX indicates communication failure between IDU and ODU, and EC00 indicates IDU 0#, and EC01 indicates IDU 1#, and so on.

39

Trial Operation
Before trial operation Make sure to check: Installation Whether the air conditioning unit can be securely fixed at the site. Whether the place is well ventilated and large enough for maintenance. Whether the number of IDUs connected to ODU is allowable. Wiring Whether the insulation for the loop of main power supply is intact. Check insulation status against national regulations. Whether power cord and communication cable have allowable length. Whether communication cable and power cord are connected correctly and fastened securely. Piping Whether refrigerant piping is dimensionally correct. Whether refrigerant piping is correctly connected and has reasonable length. Whether refrigerant piping and drainage pipe are insulated correctly. Code Whether the codes for capacity of control panel for IDU and ODU, and for addresses are correct and set with corresponding numbers (S1, S2 and S3…).
Trial operation Open all the stop valves completely; Connect the power supply:

Step 1: For initial power-on, connect the IDU and ODU power supply to display CPHT (the compressor is warmed up). Start the next operation 30 min later.

Step 2: Power off all the wired and remote controllers of the IDU.

Step 3: Set the Qty. of IDUs on the outdoor electric control board. Press K2 and K3 simultaneously to log in the IDU address.

Communication check: Observe whether communication indicator light of the ODU flashes regularly. The 4-digit eight-segment digital display shows the clock. If the digital display shows malfunction, please check whether IDU and ODU circuit board codes are right and communication line is correctly connected.

40

Trial Operation

Trial operation check
Start cooling or heating operation using a wired controller or remote controller.
After 5 minutes, check whether there is cold (hot) air from IDU. Check all the IDUs in the same way. If any wiring or piping errors are found, please correct the errors and start trail
operation again.
Notes:
Start another IDU one minute before the current IDU stops, which could save trial operation time.
Please refer to the following allowable operation range under various operation modes. The system cannot operate normally if exceeding limits.

Mode Cooling Heating

Outdoor ambient temperature
-5°C to +56°C (DB)
-27°C to 26°C (WB)

41

Description of Hazardous Substances

Environmental protection description
This product complies with the environmental protection requirements of the Measures for the Administration of the Restricted Use of the Hazardous Substances Contained in Electrical and Electronic Products.
Environmental protection service life: In the environmental protection service life, the user’s normal use of this product will not cause serious pollution to the environment or cause serious damages to persons and properties. The service life is specified by TICA. The environmental protection service life is not equivalent to the service life of safe use.
Recycling: When this product is not needed or its service life ends, recycle it according to the related national regulations on recycling of waste electrical and electronic products. Do not discard it at will.
Names and content of hazardous substances in products

Part name

Plumbum (Pb)

Compressor and its accessories

Refrigerant

O

Motor

Heat exchanger

Pipeline fittings and valves

Screws, bolts, and other fasteners

O

Other metal parts

Controller and electrical components

Sponge

O

Foam

O

Rubber parts

O

Electric heating components

Other printed matters

O

Mercury (Hg)
O O O O O
O
O
O
O O O O O

Hazardous substance

Cadmium (Cd)

Hexavalent chromium
(Cr(VI))

Polybromin ated
Biphenyl (PBB)

Polybromin ated
Diphenyl Ethers (PBDE)

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

This table is prepared according to the provisions of SJ/T 11364.
O: It indicates that the content of this hazardous substance in all homogeneous materials of the component is below the limit specified in GB/T 26572. : It indicates that the content of the hazardous substance in at least one homogeneous material of the component exceeds the limit specified GB/T 26572, and cannot be replaced for technical reasons. This problem will be gradually solved with the progress of technology.
*: It indicates that the environmental-protection service life of the battery matched with the product is 2 years.
The number in this identification indicates that the environmental protection service life of the product under the normal use status is 15 years. Some parts may also have the identification of environmental protection service life, and their environmental protection service life is subject to the number in the identification. The product configuration may be different due to different models or product improvements. The actual configuration of sold products should prevail.

42

Follow the Official Site of TICA PRO LLC www.tica.ru
«TICA PRO» LLC Tel.: +7 495 127 79 00, +7 969 190 85 85 E-mail: info@tica.pro www.tica.ru

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