Drucker Diagnostics BOOST 4+ Flex Centrifuge User Manual

Drucker Diagnostics BOOST 4+ Flex Centrifuge

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MODEL DESCRIPTION

Satisfy your lab’s most diverse processing requirements with the Boost 4+ Flex. Customize settings and check every detail on the digital display. Program up to 10 custom cycles.
This general-purpose laboratory centrifuge may also be used to spin approved containers with biologics, chemicals (non-flammable, non-explosive, non- volatile, and non-highly reactive), and environmental samples.

FEATURES

• A time and speed/g-force can be quickly entered for a single use cycle. The cycle will not be retained in memory.
• If desired, the control panel can be temporarily locked on one cycle for error-free reproducibility.
• A Preset Lock can be turned on to prevent changes from being made accidentally to programmed cycles.
• Up to 10 cycles can be programmed for time, speed, and braking and labeled with a custom name. Cycles can be programmed by g-force (RCF) or speed (RPM) to facilitate matching validated cycles and tube manufacturers’ IFUs.
• A digital cycle counter tracks the number of cycles the centrifuge has run.
• Lid lighting indicates the centrifuge’s status (ready, running, done), informing the operator when tubes are ready for the analyzer and preventing tubes from being left in the centrifuge longer than necessary (patent pending).
• A traditional audible alert indicates the completion of the cycle. The audible alert can be muted.
• Cool–Flow design prevents overheating of samples by using ambient air to keep specimens at room temperature.
• The carriers are fiber reinforced for high strength, durability, and years of trouble-free use.
• clear lid permits safe observation of samples and optical calibration of speed.
• The lid safety system prevents the centrifuge from operating unless the lid is closed and latched.
• The lid safety system only allows entry into the centrifuge after the rotor has completely stopped.
• The high-power brushless motor provides years of operation with no routine maintenance.

INTENDED USE
General purpose laboratory centrifuge, intended for the density-based separation of fluids through centripetal acceleration.

WARRANTY
Drucker Diagnostics warrants that this centrifuge is free from defects in workmanship and parts for 2 years.

CAUTION AND WARNING STATEMENTS

• This device is intended to be operated by properly trained personnel who have carefully read the operating manual and are familiar with the function of the device. [Refer to the clinical laboratory method specified by the specimen receptacle manufacturer or established by the medical technology for the products applications.]
• WARNING: For the safety of both the operator and service personnel, care should be taken when using this centrifuge if handling substances that are known to be toxic, radioactive or contaminated with pathogenic microorganisms. Use appropriate personal protection equipment (PPE). When Risk Group II materials are used, (as identified in the World Health Organization “Laboratory Bio-Safety Manual”), a Bio- Seal should be employed.
• In the event that materials of a higher risk group are being used, more than one level of protection must be provided. The use of flammable or explosive materials as well as those materials which have a vigorous chemical reaction is prohibited.
• Unplug the centrifuge before cleaning or performing maintenance.
• WARNING: Inspect centrifuge for cracks or physical damage to cabinet, lid, rotor, or carriers. Damage may result in unsafe operation. Discontinue use until repairs have been performed.
• This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with this operator manual, may cause interference to radio communications.
• Operation of this equipment in a residential area may cause interference, in which case the user will be required to correct the interference at his/her own expense.
• Due to the lack of the possibility of human exposure, all Drucker centrifuges and accessories sold by Drucker Diagnostics, Inc. are compliant without any special labeling required by the California Safe Drinking Water and Toxic
• Enforcement Act (Proposition 65).
• WARNING: Only use Drucker Diagnostics components in this centrifuge.
• WARNING: Do not make modifications to or remove any hardware from rotor without prior authorization from Drucker Diagnostics.
• Users of centrifuge should validate the processing of their disposable for their specific application prior to use.
• The maximum combined weight allowed to be loaded into each carrier (including Drucker provided components) shall not exceed maximum specification. Refer to General Specifications section for maximum carrier load specification.

INITIAL SETUP

• Unpack and verify that all the following are included:
  • Centrifuge
  • Power cord
  • Carriers
  • Carrier Inserts (if applicable)
  • Quick Start Insert
• Setup the centrifuge on flat and level surface. A bench top clearance height of 22” (56 cm) is required to open the lid.
• The centrifuge should have 6” (15 cm) of clear space around the centrifuge. Proper ventilation is necessary to prevent the overheating of samples as well as premature failure of the centrifuge. Choose an area which allows unencumbered air flow, and where the temperature remains between 16°C and 32°C.
• No hazardous material shall be permitted in the clearance envelope during operation.
• The operator time within the envelope shall be limited to the time necessary for loading, unloading, and centrifuge operation only.
• Plug the line cord into the centrifuge.
• Plug the line cord into an approved electrical outlet.

BE SURE THE ELECTRICAL OUTLET IS ALWAYS ACCESSIBLE AS THE LINE CORD IS THE MEANS OF EMERGENCY DISCONNECTION!

OPERATION

• Place disposable(s) into the carriers, utilizing inserts as appropriate.
  • The maximum combined weight allowed to be loaded into each carrier (including Drucker provided components) shall not exceed maximum specification. Refer to General Specifications section for maximum carrier load specification.
  • Be sure to follow the rules for balanced loads as listed in the next section.
• Close the lid and turn the lid knob clockwise to its complete stop position.
• The digital screen shows the currently selected cycle. To select another cycle, press the UP or DOWN button in succession until the desired cycle is selected.
• Pushing the START button on the control panel will start the spin cycle.
• When the cycle is completed, the rotor will slow to a complete stop and the lid light will flash.
• The unlocking mechanism will engage for 60 seconds allowing entry into the rotor chamber. To unlock after more than 60 seconds have elapsed, press the UNLOCK button. The lid will unlock for another 15 seconds.
• Turn the lid knob counterclockwise and open the lid. The lid light will turn off.
• You may now safely remove the disposable(s).

QUICK START

The top screen display alternates between the name of the currently selected speed. The bottom screen displays the time setting.

SETTINGS

QUICK ADJUST TIME AND SPEED
Change time, speed (RPM) or g-force (RCF) for a single cycle.

ADJUSTING THE BRAKE SETTING

CHANGING THE BEEPER (AUDIBLE ALERT)

CREATE NEW CYCLE

DISPLAY CYCLE COUNT

MODIFYING A PRESET
Save up to 10 custom cycles. The top screen alternates between cycle name and speed.

DELETING A CYCLE

CYCLE LOCK
To ensure repeatability, the centrifuge can be locked either on one cycle (Single Cycle Lock) or restricted to the saved cycles (Preset Lock). The Single Cycle Lock also prevents making changes to the selected cycle parameters. The Preset Lock allows selection of any saved cycle and prevents changing the parameters of saved cycles.

LOADING

CARRIER ALIGNMENT
To ensure proper operation, align carriers and rotor at the arrow points circled below.

BALANCING LOADS
Your centrifuge must contain a balanced load to work properly. Spinning balanced loads will extend the life of the centrifuge and produce better results. Use the following rules when loading the rotor. If an odd number of samples is to be spun, fill a tube with water to match the weight of the unpaired sample and place it across from this sample.

Opposing carriers must be equally loaded, empty, or loaded with equally weighted samples.

CARE AND PREVENTATIVE MAINTENANCE

With proper care and maintenance, your centrifuge will provide years of laboratory service. For proper care, the following steps should be taken:

• Always Spin Balanced Loads: Make certain that you are always spinning a balanced load, as shown in the previous section. These centrifuges have a unique counter balanced motor mounting design which produces excellent vibration dampening. However, out–of–balance loads may break glass test tubes and may produce unsatisfactory separation results. Proper load balancing will improve sample separation and extend the life of the centrifuge.
• Motor and Electrical Maintenance: The highest quality electrical components have been selected for the centrifuges and should not need maintenance or servicing for the life of the centrifuge.
• Carrier Replacement: It is recommended that the carriers be replaced after 24 months of use. Inspect carriers regularly for cracks. If cracks are discovered, replace immediately.
• Remove Accessories Before Moving: All carriers, inserts, and disposables must be removed from the rotor chamber before transporting or storing the centrifuge to prevent damage and injury.

CLEANING AND DISINFECTION

To prolong the life of the centrifuge, cleaning and disinfection is recommended every six months or whenever there is a spillage or tube breakage. Contaminants must be removed immediately, or corrosion and premature degradation of components can occur. Before using any cleaning or decontamination methods other than those recommended by the manufacturer, users should verify with the manufacturer that the proposed method will not damage the equipment.

• Unplug the centrifuge before cleaning.
• Use appropriate personal protective equipment (PPE).
• Apply cleaning solutions with a towel or cloth. Do not submerge the centrifuge in water or other cleaning solutions as this will cause damage and void the warranty.
• ONLY isopropyl alcohol or a 10% (5500 PPM) bleach solution should be used to disinfect the centrifuge and its accessories.
• All surfaces must be dried immediately after cleaning and disinfecting.
  • TBQ GERMICIDAL PRODUCTS ARE NOT RECOMMENDED AS THEY MAY CAUSE DAMAGE TO THE CENTRIFUGE. WIPE OFF THOROUGHLY AFTER USE TO PREVENT VOIDING THE WARRANTY.
• Fully/partially halogenated hydrocarbons, ketones, esters, ethers, benzyls, ethyl benzenes, and all other chemicals not prescribed by the manufacturer shall not be used as they may cause damage to the rotor chamber, rotor, carriers, accessories, and centrifuge exterior and void the warranty.

TROUBLESHOOTING

NOTE: The latch must be turned completely clockwise to its stop position for the centrifuge to operate.

The centrifuge does not run| ****

o   Verify that the centrifuge is powered. One of the LED lights should be on.

o   If “LID” message is displayed, make sure the lid latch is turned completely clockwise to its stop position.

o   If the centrifuge still does not run, contact Customer Service.

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The rotor does not spin freely| ****

o    Make sure nothing has fallen into the rotor chamber, following the procedure above.

o    If nothing obstructs the rotor, the rotor may be damaged. Contact Customer Service for further assistance.

The centrifuge makes a rattling noise when running| o    Stop the centrifuge. Open the lid.

o    Wearing PPE, remove tubes and carriers/inserts and look for fallen objects or debris. Carefully reach inside the rotor chamber with a tool to remove them.

o    Inspect the rotor, carriers or inserts for damage.

o    If the carriers or inserts have any damage, even slight, safely dispose of them and replace them.

o    If the rotor appears damaged, contact Customer Service for further assistance.

Excessive noise or vibration when the centrifuge is running| ****

o   Verify that all four centrifuge feet are properly seated on a flat surface.

o   Ensure that the load is balanced according to instructions in the “Balancing Loads” section of this manual.

o   Make sure that nothing has fallen into the rotor chamber.

“Abort” is displayed on the top screen| The centrifugation cycle has been interrupted.
The      centrifuge continuously| stops| and| beeps| The load is not balanced. Press the UNLOCK button, open the lid, and balance the load as recommended elsewhere in this manual.
The centrifuge is stuck on one of the settings| Cycle selection is locked. Press the UNLOCK button for 5 seconds.
Only a few cycles can be accessed| The Preset Lock is active. To deactivate it, press the UNLOCK button for 5 seconds, until you hear 2 beeps, then again until the next 2 beeps. All cycles can now be accessed and/or amended.
The cycle time and speed are not set to the desired value| Check the setting by following the instructions in the section on Setting or Modifying a Saved Cycle. If the preset is not the desired length, follow the procedure on the same page to change the preset time.
Cycle parameters cannot be changed| o   If cycle selection is locked on one cycle, press the UNLOCK button for 5 seconds. Then, press the GEAR button and follow the instructions elsewhere in this manual.

o   If different saved cycles can be selected but not modified, the centrifuge is in Preset Lock mode. Press the UNLOCK button for 5 seconds until two beeps are heard, then again until the next two beeps. You should now be able to change cycle parameters.

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The centrifuge does not unlock after a run is completed| o   Wait until the rotor has come to a complete stop. If the lid knob still cannot be rotated, press the UNLOCK button and try again.

o       If no LED light is on, the unit is not powered and the lid will not unlock by conventional means. Remove the latch label and use a pen to manually disengage the locking mechanism. Pull the mechanism towards the control panel and then unlatch and open the lid.

o   If the unit is damaged, contact Customer Service for assistance.

The lid does not open| o   Ensure that the lid knob is turned fully counterclockwise.

o   If the knob cannot be turned counterclockwise, turn it fully clockwise, press UNLOCK, and turn counterclockwise.

o   If the lid remains locked after this and will not unlock, the electronics may have been damaged. Contact customer service for assistance.

Lid does not stay up| o Tighten the center screw on the lid hinge.

GENERAL SPECIFICATIONS

The rotor and accessories are rated for the maximum rotation frequency shown in the table below.

• Disposable Capacity 4 disposables (Up to diameter of 4.6 cm / 1.81 in) (Up to length of 13.0 cm / 5.12 in)
• Dimensions (H x W x D) 15 in x 17 in x 10 in (38 cm x 43 cm x 25 cm)
• Weight 39 lbs. (17 kg)
• Sound Level 75 dB A
• Environmental Range 16 – 32° C
• Voltage 95 -253 VAC
• Frequency 50/60 Hz
• Power Requirement 350 Watts
• Centrifuge Motor ½ H.P. Brushless
• Max Speed 4,000 RPM (+/- 100)
• Max G-Force 2,950 xg
• Max Carrier Load 140.0 grams
• Cycle Time .5 to 99 minutes (+/- 2%)

CALCULATING THE G-FORCE

The I.F.U.s of tube manufacturers recommend cycles at a minimum G-Force, which can be calculated if you know the RPM and the radius. Use the formula below or go to www.druckerdiagnostics.com/g-force- calculator/.

• In Inches: RCF or G-force = 0.0000284 x Rotor Radius (in) x (RPM)2
• Radius 6.46 in (16.4 cm) (Displayed RCF is calculated at 16.4cm radius, and is rounded to the nearest 25 xg.)
• Product Family: BOOST Series (BOOST 4+ Flex)  Complies with UL61010-1/CSA C22.2 No. 61010-1 and IEC61010-2-020
• Protected by U.S. Patents #6,811,531, # 7,422,554, #D718,463, & #D734,489. Other Patents Pending Boost 4+ Flex Manual Rev A

INSTRUCTIONS FOR DISPOSAL OF WEEE BY USERS IN THE EUROPEAN UNION

This product must not be disposed of with other waste. Instead, it is the user’s responsibility to dispose of their waste equipment by handing it over to a designated collection point for the recycling of waste electrical and electronic equipment. The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your waste equipment for recycling, please contact your local city office, waste disposal service, or where you purchased the product. 200 SHADY LANE, SUITE 170 – PHILIPSBURG, PA 16866, USA +1-877-231-3115 (U.S. ONLY) – +1-814-692-7661 CUSTOMERSERVICE@DRUCKERDIAGNOSTICS.COM DRUCKERDIAGNOSTICS.COM This operator’s manual is part number 03-0-0002-0247, Rev. B

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