SHENCHEN KF300 Plus Mini Pump Filling System User Manual

SHENZHEN KF300 Plus Mini Pump Filling System

Note:

• Please read the manual carefully before operating the product.

Warning:

• Tubing may have crack due to wear. It results in the overflow of fluid from tubing. In that time human body and instruments may be harmed. So users must check frequently and change tubing in time.
• Connect the power cord to the wall socket directly, and avoid using the extended electric wire.
• If the power cord or plug had wear and other damage, please disconnect the plug. (Hold the plug instead of the wire)
• If following situations happened, please turn off the power supply and disconnect the plug. (Hold the plug instead of the wire)

1. Fluid splash on the pump.
2. You think the pump need to maintain or repair.

• The user’s power socket must have ground wire, and have reliable grounding.
• Note : The foot pedal switch and other external control plugs must be connected or disconnected in the power-off status to prevent the external control interface from being burned.

Product Introduction

The KF300 Plus series are a high-precision, low-pulsation intelligent filling system consisting of a control unit and an integrated filling units. Each group integrates 4 filling units, and 8 groups and a total of 32 filling units can be controlled by one controller at the same time. It adopts 4.3-inch color touch screen control, graphical interface, animation displays working status, the filling parameters or filling times are displayed on the same screen. Filling accuracy can reach 0.5%.

Product Appearance

Composition:

• A—— Pump Head
• B—— Speed Control Knob
• C—— Speed Display
• D—— Filling Unit
• E—— Controller

Interface Instruction

Filling unit port instruction

• Interface Instruction: A——Power supply socket
• B——P ower supply switch
• C—— The input port of lack of bottle stop filling and output port of operation indication
• D—— Connecting controller power port (N)
• E— —Connecting controller signal port (L)
• F—— RS485 communication port (M)

Controller port instruction

Interface Instruction:

• M— —RS485 Communication port, connect with the communication interface port (F) of the side panel of the filling unit
• N ——Power supply port, connect with the external control interface with port (D) on the side of the filling unit
• K— —External control input port
• L—— Signal port, connect with communication port (E) on the side of the filling unit.

Filling unit display screen instruction

• Speed control knob: Except for full speed and suction status, the speed cannot be modified. The rest can be modified in any mode such as pump running, stop, etc. After pressing the speed knob, the speed displayed on the left LCD screen starts to flash, at this time, if you rotate the knob in clockwise, the speed will increase, otherwise, the speed will decrease. After the modification is done, press the knob, the speed displayed on the left screen is always on, indicating that the speed modification is completed.
• Speed display : Displays the speed of every filing units.
• Operation status: Displays four status of running, full speed, stop, pause. Operation direction: Displays the operation direction of motor.
• Address display: Displays the address number of the current filling units corresponding to the entire system.

Controller Membrane Keypad Description

• Start/Stop Button: After setting up the filling parameter, press the Start/stop button, every filling units will run according to the parameters. Press the Start/stop button again, pause the current state. After clicking the Start/stop button, besides the calibration and monitor button on the main interface are colorful (available), other buttons turn gray, forbidden to use.
• Stop Button: Press Stop button to stop working. Forbidden buttons can be used on the main interface. Keep pressing the button and turn on the power supply at the same time, and the pump will be initialized and all the parameters will be lost.
• Full speed Button: Press this button at the stop state, the filling unit will run with maximum speed. This button can be used to wash tube and fill liquid rapidly.
• CW/CCW Button: Press this button once at the stop state, the motor will change running direction once.

Operation Interface Instruction

• KF300 Plus series controller operation interface instruction

Boot Interface

• After power on the system, enter the welcome interface, click anywhere or wait for 2.5 seconds, it will enter the English main interface automatically.

Main Interface

Main Interface Composition is as below:

• A. Real-time Display Filling Volume: After starting filling, the total current filling volume will be displayed in real time.
• B. Real-time Dynamic Display: Display the filling unit working state in real-time, animation shows monitor results, and has alarm function. If one of the bottle appear red alarm signal, means the relevant filling unit error, please check the communication connection. Starting from the left, the first bottle filling unit number corresponding to No.1/5/9/13/17/21/25/29, the second bottle filling unit number corresponding to No.2/6/10/14/18/22/26/30, the third bottle filling unit number corresponding to No.3/7/11/15/19/23/27/31, the forth bottle filling unit number corresponding to No.4/8/12/16/20/24/28/32.
• C. Real-time Parameter Display: Display the set filling volume, countdown filling time, countdown pause time, and filling numbers.
• D. Set Parameter Display: This area display filling unit current working state, pump head, tubing size and back suction angle etc.
• E. Date and Time Display: Display the current date and time, they can be amend in system settings.
• F. System settings Button: Press this button enter system settings interface, include set the pump head and tube size, set the back suction angle, choose and set common filling mode, set effective filling unit, set current date and time.
• G. Flow Calibration Button: Press this button enter calibration interface.
• H. Real-time Monitor Button: Press this button enter monitor interface.
• I. Filling Volume Button: Press this button, the numerical keyboard comes out, input the filling volume here.
• J. Filling Time Button: Press this button, the numerical keyboard comes out, input the filling time. Click confirm, it will ask whether continue to input the pause time, choose ‘YES’, you can input the pause time, choose ‘NO’, back to the main interface.
• K. Filling Numbers Button: Press this button, the numerical keyboard come out, input the filling numbers. If input ‘0’, the filling number is unlimited.

Adjust Address Interface

Adjust address interface as below:

• In main interface press more than five times in a row and then click the system settings button in main interface to enter interface of setting address.
• Click “+”, “-” button to select filling units address number (the range is 1-32). Press the speed control knob of the filling units whose address needs to be set and do not lift it. Click OK button to set the filling unit address NO. After the setting is successful, return to the setting success prompt message.

Digital keyboard input interface

• Input information: The displayed information is the object of the current operation.
• Input data: Display the current input number, the range is 0.01-9999.
• Display unit: Display input units when input flow rate or in fixed volume measuring liquid.
• Input number: Digital keypad area.
• Unit/Clr button: When input flow rate or volume, this button is unit switch, you can choose different input units. When it is Clr, you can clear the current input data.
• Backspace button: Delete an input digital.
• ESC button: Cancel the current input, back to previous interface.
• ENT button: Confirm the current input.

Pump head & tubing interface

The pump head & tubing interface as below

• Click System settings in the main interface, then click Pump Head & Tubing button, enter pump head and tubing setting interface.
• Click Pump head and Tube Size drop-down menu, choose pump head and tube. The reference flow rate area display the max. and min. flow rate with the pump head and tubing size.
• Click back suction button, pop up the numerical keyboard, input the back suction angle and click OK button. All filling units are set with this suction angle. Click
• Cancel back to the system settings interface.
• Note that: When the pump come with two pump heads, the output of two pump heads are connected to one channel with Y type connector, then you will need to choose pump head model; if the two pump heads use as two channels, then you need to choose single pump head model number.
• For example, the pump come with two MiniPump, and output connect with Y type connector to one channel, then when choose pump head need to select 2*Minipump, as in below picture:
• In other cases, such as: the pump come with one pump head Minipump, or with two Minipump use as two channels, or with 3-4 Minipump pump heads, need to select single pump head Minipump, as in below picture:

Communication Setting Interface

Communication Setting Interface as below

• This interface is for the communication between controller and HMI. The communication between controller and pump only need to change the filling unit address. Controller just need to choose the relative effective unit. When you change the slave address need to be re-powered to take effect.
• Click Setting button in the main interface, then click Communication button to enter Communications Setting interface.
• This pump support MODBUS–RTU Mode. Please select baud rates and communication interface (RS485). Click Slave No. button to enter peristaltic pump address No.(range:1-32 ), select communication enable is ON. Then this pump can be communication with controller, receiving HMI signal.
• NOTE: After finishing setting, the peristaltic pump receive the communication signal only in main interface, it is invalid in other interface.

Common Mode Interface

Common mode interface as below

• Click System settings button on the main interface, click Common Mode button, enter choose common mode interface.
• Add Button: Click this button to add one common mode, it can save 30 modes.
• Delete Button: Choose one common button, click Delete button, it will ask whether delete, click ‘YES’, then you can delete this mode.
• Clear Button: Click this button, it will ask whether empty all, click ‘YES’, then empty all the common mode.
• OK Button: Choose one of the common mode, click ‘OK’ button, then it will back to the main interface. The filling parameter is same as the one you choose from the common mode.
• Cancel Button: Click this button back to the system settings interface.
• “<<”,“ >>”: Check the previous and next page common mode.

Choose Effective Unit Interface

• Click the System settings button on the main interface, click Effective Unit button to enter Effective Unit setting interface.
• You can choose the effective filling unit freely, click pump head icon to make the relevant filling unit effective or noneffective. There is a green shadow under the pump head icon when it is valid as in the above picture No.1, No.2, No.3 and No.4. No shadow when invalid.
• This function can turn on or turn off one or several filling units when using it, to meet different requests of the filling channel. Click Back button, back to the system settings interface.

Date and Time Setting Interface

Date&Time Setting Interface as below:

• Click System settings button on the main interface, click Date & Time button, enter date and time setting interface.
• You can set the current date and time, it is displayed on the top right corner on the main interface.
• Click Set Date button, the numerical keyboard comes out, input the Year, setting year range is 1970-2099. After input the year, click OK to set the month and day. Click Set
• Time button, the numerical keyboard comes out, input the hour, minute and second.

Flow Calibration Interface

• Flow calibration interface as below:
• First, click the Valid Unit drop-down menu, select the number of the filling unit to be calibrated. The filling volume and time are previously set data.

Calibration Process as below:

• A. Choose the pump head No.
• B. Click Test button to start the test, display countdown filling time, it will stop automatically, and the numerical keyboard comes out, after inputting the actual filling volume and clicking ENT button, calibration is completed and back to calibration interface.
• C. Test the data again to check whether meet the requirements of filling volume. If needs higher precision, you can input the value of micro-adjustment liquid volume in the micro-adjustment area. Click “+” or “-” to achieve calibration of micro-adjustment.
• D. C lick Restore button, restore to the factory default calibration parameters. And the filling units need be restored individually.

Liquid Volume Micro-Adjustment:

• If you need to micro-adjustment without stopping the production line, you need to rotate the knob of the lower computer and directly modify the speed to reach the required liquid volume.

Real-time Monitor Interface

Monitor interface as below:

Click Monitoring button on the main interface to enter the monitor interface, check the current working state of the effective filling unit, include current speed and running status instruction. All the filling units working state cycle display on this interface, click Pause button to pause the cycle display, click again it will continue display.

External Control Interface Description

Controller External Control Interface Instruction

The green terminal on the back of the controller is the external control interface, as show in the below picture:

1. Internal isolated +5VDC output
   • +5V: internal 5V output active
   • GD1: internal 5V output negative
2. External control signal input port (Hand-held dispenser and foot pedal are equipped by our company)

• External control direction, start/stop signal input port: Active signal input (5-24VDC)
• The signal recognition is rising edge effective, the minimum duration of the high level is 200ms.
• GD2: The common port of the external control signal input.
• NC: External stop signal input ( signal rising edge effective) .
• CW/CCW: External direction signal input (signal rising edge effective. )
• R/S 2: External start signal input ( signal rising edge effective) .
• External control start/stop signal input port: negative signal input
• R/S 1: External control start/stop signal
• The switch can be connected between R/S 1 and GD1, the signal is effective when the momentary of the switch closure, then start filling.
• When received this signal during operation, the device stops, this signal is received again, and the device restarts filling. This port can connect with passive switch or foot pedal. Set the validity of this input in the external control setting interface – foot switch option.
• The external control wiring diagram is as follows

1. Short-circuited K2 and then disconnect it, the motor starts, and do it again, the motor pauses.
2. After short-circuited K4, the motor stops running.
3. Every time disconnect the K1 after short-circuited, the motor direction changes once;
4. Disconnect K3 after short-circuiting, and the motor starts, and disconnect again after short-circuited, the motor stops running.
5. Communication interface: Select RS485 in the communication setting interface to realize communication between the human-machine interface and the controller.

• GD1: RS485 signal ground.
• A+ : Connect RS485 converter A+ terminal.
• B- : Connect RS485 converter B- terminal.
• Note that: When leaving the factory, the wiring terminal will be plugged in the external control port, if you need to use other external control devices from our company, like the foot pedal, hand-held dispenser, etc, please unplug the wiring terminal, and then plug the external control device.

Filling Unit External Control Port Instruction

• Lake of bottles stop filling signal interface description
• The 5-pin aviation plug port on the back of the filling unit. Port B of the filling unit port instruction.
• The signals is optocoupler isolation signal, as picture show, When optocoupler is on, the missing bottle stop filling signal is effective. Now the filling unit do not work.
• When optocoupler is off, the filling unit works normally.
• Pin 1 (red wire)Signal: The signal wire of missing bottle stop filling for the filling unit.
• Signal connects sensor signal output terminal (The default sensor is 24VDC) for detecting whether there is a lack of bottle.
• Pin 5 (black wire)Com: The negative pole of sensor.

Filling completion signal interface instruction

• The 2 pin (yellow line) and the 3 pin (blue line) of the 5-pin aviation plug on the back of the filling unit are the output signal interface of the filling unit, and the filling is completed once, and the indication signal is output once.
• The circuit board output circuit diagram is shown below:

Technical Specification

Filling Time Range

| ****

0.01-9999.99s

| ****

Power Supply

| ****

AC 220V±10% 50Hz/60Hz (standard) AC 110V±10% 50Hz/60Hz (optional)

---|---|---|---
Pause Time Range| 0.5-9999.99s| Display| 4.3 inch-industrial class-true color LED
Liquid           Volume

Resolution

| ****

0.01mL

| Communication

port

| ****

RS485

Time Resolution

| ****

0.01s

| External     control

method

| ****

Switching signal

Copy Time Range

| 1-9999,     0     is

unlimited

| Dispensing

Accuracy

| ****

<±0.5%

IP Rate| IP31| Motor Type| Stepper motor

Relative Humidity

| ****

<80%

| Environment

Temperature

| ****

0-40℃

Power Consumption| Each unit<15W| Control Method| Touch screen+ pure imported keypad

• Function and Features
• It can load different pump heads
• Accurate angle control technology, high precision filling.
• Color touch screen control, animation displays filling state, filling parameter and system setting are displayed at the same time.
• Intelligent calibration function, you can calibrate the filling volume before production, to ensure the filling accuracy.
• Online micro adjustment function, you can micro adjust the filling volume during production. It can avoid the filling errors because of tubing fatigue and elasticity decreased.
• Filling units can be expanded arbitrarily on one controller, to save cost.
• Real-time monitor, animation displays monitor results, alarm function to ensure produce safely.
• Effective unit setting, you can start or stop one or several of the filling units during production.
• Can save 30 common filling modes, save setting times, improve working efficiency.
• Back suction angle setting:0-3600°, avoid liquid drop off when the pump stop working.
• External control start/stop.
• Each channel receive missing bottle stop signal separately, to make the single channel can stop when missing bottles.
• Fast filling liquid function, not only can wash the tubing, but also can fill liquid in the tubing.
• 304 stainless steel housing, resist corrosion, no rust, conform to GMP sanitary request.
• Standard Modbus communication protocol to realize remote control for variety conditions.

Dimension Drawing

• (Unit: mm)

Host and Lower Product Dimension

Single Pump Head

KF300 Plus Product Dimension Drawing

KF300 Plus+KT15

Maintenance

• Check the running status of machine before starting it, normal operation can be put into use.
• Check for leakage, and correct fault which can be appeared.
• Clean liquid overflowed from the pump in time.
• Please turn off the power supply and unplug the power socket (Hold the socket instead of power cord) when liquid splashed on pump. Check whether liquid flows into the machine, if it does, please contact the manufacture.
• The foot pedal switch and other external control plugs must be connected or disconnected in the power-off status to prevent the external control interface from being burned.
• The user’s power socket must have ground wire, and have reliable grounding.
• This product has no waterproof measures. Please take protective measures when using in water environment.
• This product does not have special certification such as medical certification.
• When it needs to be used in special fields such as medical and military, please self-certify.
• If the pump does not use for a long time, please clean it and keep it in dry and ventilated environment.
• The company shall not bear the direct and indirect losses caused by the malfunction or improper operation of this product

Warranty and After Sales Service

• We support 3 years warranty for the pumps, subject to the exceptions below. Our company shall not be liable for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products. This warranty does not obligate our company to bear any costs of removal, installation, transportation, or other charges which may arise in connection with a warranty claim.
• If the pump fails during the warranty period, after confirmation by our technical department, we will provide spare parts free of charge. Customers will need to bear the shipping cost.

Exceptions:

• The warranty shall not apply to repairs or service necessitated by normal wear and tear or for lack of reasonable and proper maintenance.
• All tubing and pumping accessories as consumable items are excluded.
• Electrical surge as a cause of failure is excluded.
• Chemical attack is excluded.
• Improper operation or man-made damage as a cause of failure is excluded.
• MADE IN CHINA
• Baoding Shenzhen Precision Pump Co., Ltd.
• Address: No.103, Building 2, ZhiDian Industrial Park, FuXing East Road 999,
• Baoding, China. 071000
• Tel: 0086-312-5958380
• Fax: 0086-312- 6780636
• Website:www.good-pump.com
• Email: info@good-pump.com

References

• pump.com
• Peristaltic Pump-Peristaltic Pump Manufacturer-Good-Pump

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