SHENCHEN YZ1515x AMC Series Pump Head User Manual
- June 9, 2024
- SHENCHEN
Table of Contents
SHENCHEN YZ1515x AMC Series Pump Head User Manual
Safety Instruction
Note:
- Please read the manual carefully before operating the product.
Warning:
-
Tubing may have cracks due to wear, which results in overflow of fluid from the tubing.
In that time human body and instruments may be harmed. So, users must check frequently and change the tubing in time. -
Please stop pump head rotating when replacing the tube or changing the tube position, otherwise it may cause fingers or clothes got caught.
-
There are moving parts of the pump head inner, before opening the upper block, it must be carried out according to the following requirements:
- Ensure the pump is isolated from the main power supply.
- Ensure there is no pressure in the tubing.
- If the tubing has defects, ensure the liquid in the tubing is discharged to other containers or drain tubing.
- If transferring dangerous liquid, the user must wear protective clothing and eye protection.
Product Introduction
AMC series pump head has flexible positioning mechanism, where users can
install and remove the cartridge easily.
Flexible pressure tube design to extend the service life of the tube.
Step less adjustment of pressure tube gap to improve the transmission accuracy
between channels.
304 stainless steel roller assembly, two types of roller structures: 6 rollers
and 10 rollers.
Multichannel, low flow rate transferring, compact structure, suitable for
supporting instruments.
Pump Head Instruction
Pump Head Installation
Usually, the pump head is installed on the pump drive.
Below is the pump head installation instruction in case the pump head is
separate from the pump drive when you receive it.
When users need to change pump head, please refer to the below instruction:
-
First, remove all the cartridges from the pump head.
-
Connect the pump head shaft to the coupler on the pump drive.
And then use 4 hexagon socket flat head screws(M4) to fix the pump head.
The mounting holes is on the back board. -
Fasten the screws with a hexagon spanner.
Tubing Installation
-
Pressing elastic locking arm mechanism to open cartridge.
-
After the cartridge take off, install tubing, two adjacent tube clamps determine a working position.
-
Install the cartridge to the pump head, make it into the working position.
-
Pull the lever to fix the cartridge on the pump head.
-
Installation finished.
Turn the knob to adjust the pressure tubing gap according with tubing size.
Note: It is forbidden to run the pump head without tubing.
Dimension Drawing
Unit: (mm)
Note
- Increase the thickness of one cartridge for each additional channel.
- The number after AMC indicates the number of channels
| Model type | L |
|---|---|
| AMC1 | 43.7 |
| AMC2 | 53.9 |
| AMC3 | 64.1 |
| AMC4 | 74.3 |
| AMC5 | 84.5 |
| AMC6 | 94.7 |
| AMC8 | 115.1 |
| AMC10 | 135.5 |
| AMC12 | 155.9 |
Pump Head Technical Specification
Pump Head Technical Specification
| Pump head | AMC1 | AMC2 | AMC3 | AMC4 | AMC5 | AMC6 | AMC8 | AMC10 | AMC12 |
|---|---|---|---|---|---|---|---|---|---|
| Channel | 1 | 2 | 3 | 4 | 5 | 6 | 8 | 10 | 12 |
| Material of cartridge | POM/PPS | ||||||||
| Material of roller | 304 stainless steel | ||||||||
| Rollers | 6 rollers, 8 rollers, 10 rollers | ||||||||
| Tube size | Speed range | Pump head with 10 rollers Reference flow rate(ml/min) | |||||||
| Pump head with 6 rollers Reference flow rate(ml/min) | Tubing pressure Mpa | ||||||||
| Intermittent | Continuous | ||||||||
| 1×1 | 0.1-15 | ||||||||
| 0 rpm | 0.0050-7.55 | 0.0062-9.36 | 0.1 | 0.1 | |||||
| 2×1 | 0.0183-27.52 | 0.0220-33.06 | |||||||
| 2.4×0.8 | 0.0238-35.76 | 0.0319-47.81 | |||||||
| 3×1 | 0.0254-48.38 | 0.0434-65.17 | |||||||
| 0.13×0.86 | 0.0002-0.29 | 0.0002-0.31 | |||||||
| 0.19×0.86 | 0.0003-0.44 | 0.0003-0.46 | |||||||
| 0.25×0.86 | 0.0005-0.76 | 0.0005-0.80 | |||||||
| 0.51×0.86 | 0.0013-2.00 | 0.0014-2.05 | |||||||
| 1.14×0.86 | 0.0030-4.47 | 0.0031-4.65 | |||||||
| 1.42×0.86 | 0.0061-9.16 | 0.0065-9.74 | |||||||
| 1.42×0.86 | 0.0125-18.75 | 0.0142-21.28 | |||||||
| 2.06×0.86 | 0.0197-29.60 | 0.0234-35.17 | |||||||
| 2.79×0.86 | 0.0286-42.86 | 0.0372-55.77 |
Flow Rate Chart
AMC1, AMC2, AMC3, AMC4, AMC5, AMC6, AMC8, AMC10, AMC12 (6 rollers) flow
rate chart.
AMC1, AMC2, AMC3, AMC4, AMC5, AMC6, AMC8, AMC10, AMC12 (10 rollers) flow
rate chart.
Function Instruction
Adjustment function of pressure tubing gap
Adjust the knob to adjust the pressure tubing gap, in this way you can change
the pump head and tubing outlet pressure and flow rate.
The pressure tubing gap is step less adjustment, any position within the
adjustment range can be used normally
Pump head pressure standard:
- If the pump head will be used for 2*1 silicone tubing, the pressure is 0.2± 0.03Mpa.
- If the pump head will be used for other size tubing, adjust the pressure according with the specific tubing size.
Turn the knob clockwise, the position of the knob becomes lower, the pressure
tubing gap is reduced accordingly.
And if the pump head tubing outlet pressure increases, the flow rate becomes
lower.
Turn the knob counterclockwise, the position of the knob becomes higher, the
pressure tubing gap is increased accordingly.
And id the pump head tubing outlet pressure is reduced, the flow rate become
higher.
Note:
The lower the knob, the greater the outlet pressure of the pump head tubing,
the faster the tubing wears, and the shorter the tubing life.
Therefore, it is not recommended to adjust the knob too low.
Note:
-
The knob is lower, the outlet pressure on pump head tubing is greater.
The faster the tube will wear, and the shorter the tube life will be.
So it is not recommended to set the knob too low. -
The higher the knob, the outlet pressure of the pump head tubing is lower.
And the lighter the tubing is compressed, and the easier it is to cause the problems with no liquid or dripping from at the outlet side.
Troubleshooting
If the pump head is running but the flow is small or no flow, please check the following items:
- Check whether the pump is supplied with transmission liquid.
- Detect whether the suction side pipeline of the pump is blocked by suction wall.
- Check if the tube is cracked.
- Check for blockages or kinks in the tube.
- Check whether the wall thickness of the tube used is correct.
- Check whether all valves in the tube are open.
- Check whether the rotation direction of the pump is correct.
Maintenance
- When pump does not work for a long time, please loosen the cartridges from pressing on the tubing to avoid changing the shape of tubing because of longtime extrusion.
- Keep the rollers of pump head clean and dry, otherwise it can quicken the wearing of the tubing, reduce the useful life of tubing and lead the rollers to damage in earlier.
- Before the peristaltic pump start running, check the tubing carefully each time to see if it is damaged.
- If the pump head accidentally is exposed to water, use a soft to wipe dry to prevent damage to the pump head.
- After replacing the tube, fluid, or any connecting tube, the pump must be re-calibrated.
It is recommended to re-calibrate the pump regularly to maintain accuracy.
Warranty and After Service
We support 1 year warranty for the pump head, subject to the exceptions below.
Our company shall not be liable for any loss, damage, or expense directly or
indirectly related to or arising out of the use of its products.
This warranty does not obligate our company to bear any costs of removal,
installation, transportation, or other charges which may arise in connection
with a warranty claim.
If the pump fails during the warranty period, after confirmation by our
technical department, we will provide spare parts free of charge.
Customers will need to bear the shipping cost.
Exceptions:
- The warranty shall not apply to repairs or service necessitated by normal wear and tear or for lack of reasonable and proper maintenance.
- All tubing and pumping accessories as consumable items are excluded.
- Electrical surge as a cause of failure is excluded.
- Chemical attack is excluded.
- Improper operation or man-made damage as a cause of failure is excluded
CUSTOMER SUPPORT
MADE IN CHINA
Baoding Shenchen Precision Pump Co., Ltd.
Address: No.103,Building
2, Zhidian Industrial Park, FuXing East Road 999, Baoding, China.
Tel: 0086- 312- 5958380
Fax: 0086-312- 6780636
Website: www.good-pump.com
Email: info@good-pump.com
References
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