TWTG DS-LD-02-XX NEON Vibration Sensor User Manual
- June 9, 2024
- TWTG
Table of Contents
DS-LD-02-XX NEON Vibration Sensor
Vibration Sensor
Product Manual
This document applies to version 2 of the NEON Vibration Sensor (DS-LD-02-XX)
NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4
Version A4 23-11-2022
Contents
1 TWTG NEON
4
1.1 NEON Product Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Getting Started
5
2.1 Compatibility of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 What you will need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 What is in the box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Product Type Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7.1 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7.2 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Warnings
11
3.1 ATEX / IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.1 Specific Conditions of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.1 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.2 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.3 Warranty will be void in case of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Avertissements
13
4.1 ATEX / IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.1 Conditions spécifiques d’utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.3 Fonctionnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.4 Entretien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Informations générales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.1 Transport et stockage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.2 Garantie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.3 La garantie sera annulée dans les cas suivants: . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Provisioning
15
5.1 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Operating the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2.1 Read device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2.2 Device Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2.3 Device Deactivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3.1 NFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3.2 Data Matrix Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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CONTENTS
6 Installation of the Transmitter
20
6.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.2 Mounting Bracket Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3 Installation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3.1 Installation using mounting holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3.2 Installation using threaded holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3.3 Installation using bandclamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Installation of the Vibration Sensor
23
7.1 General Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2 Vibration Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.3 Direct installation using the mounting hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.4 Using Chemically Bonded Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.4.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.5 Using Magnet Adapter (Flat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.5.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.6 Using Magnet Adapter (Curved) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.6.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.7 Connecting the Vibration Sensor to the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8 Product Functionalities
29
8.1 Application Event Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1.1 Event triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1.2 Content application event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2 Sensor Data Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.4 Default Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9 Maintenance
32
9.1 Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2.1 Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2.2 Disassembly of device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.2.3 Built-In Self-Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2.4 Assembly of device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10 Accessories and Spare Parts
36
11 EU Declaration of Conformity
37
12 FCC and ISED Declarations
38
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1 TWTG NEON
1 TWTG NEON
1.1 NEON Product Introduction
NEON stands for a standardised approach to collecting data points from the
operational environment and in doing so, creates a general approach to
integrated solutions within existing IT ecosystems.
The TWTG NEON product range supports all industrial customers moving towards
LoRaWAN as the Industrial IoT network of the future.
The LoRaWAN network gives industrial operations a secure solution, which
scales-up to tens of thousands of sensors, covers complete sites with only a
small amount of gateways and best of all the low-power approach means that
the lifetime of the NEON products can be extended dramatically.
1.2 Related Documents
Document Name NEON Data Sheet NEON Communication Protocol 3M Scotch Weld Epoxy Datasheet
Document Number 6016_N02-09_Data-Sheet-NEON-Vibration-Sensor 6013_N02
-09_Communication-Protocol-NEON-Vibration-Sensor DP8405NS Green
Table 1: Related Documents
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2 GETTING STARTED
2 Getting Started
2.1 Compatibility of this manual
This manual is meant to be used with products of from a specific production
batch. See Product Type Identification for an explanation on how to retrieve
the production batch code from the serial number.
This manual is applicable to version 2 of the NEON Vibration Sensor. See chapter Product Type Identification to determine the revision of the product.
2.2 What you will need
In order to deploy the NEON Transmitter, a compatible and operational LoRaWAN
network architecture is required. This manual does not contain any
instructions of how-to set-up and install LoRaWAN networks. TWTG offers radio
network planning and IT architecture design services to fully integrate the
products in the NEON product line.
2.3 What is in the box
When the product is delivered check the components for damage and if all box
items mentioned below are included.
Box Items NEON Transmitter
NEON Vibration Sensor Declaration of Conformity
1 battery assembly, included in the product 1 mounting bracket, mounted on the product M12 connector and O-ring, mounted on the product M6 Bolt Declaration of Conformity, containing a link to the latest version of this product manual and other relevant product documentation
Table 2: Box Items
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2 GETTING STARTED
2.4 Product Specifications
Product Product name Type identification Transmitter Type identification
Sensor Environmental conditions Operating temperature range Transmitter
Storage temperature range Operating humidity range Altitude Water & dust
resistance Pollution degree Usage Mechanical (Transmitter) Material Weight
(including mounting bracket) Dimensions Mechanical (Sensor) Material Weight
Dimensions Installation Transmitter Sensor
Power Supply specifications Battery rated voltage Battery rated capacity
Functional specifications Output Input Input insulation rating Connectivity
Protocol Frequency band
Maximum RF output power Provisioning QR / Serial number NFC
TWTG NEON Vibration Sensor DS-LD-02-XX DS-VB-02-XX
-40°C – 70°C 10°C – 30°C 0% – 100% RH Up to 3000 m IP65 3 Indoor and outdoor
Molded plastic 260 g 100x70x57 mm
Stainless steel and polyurethane 560 g
40×21 mm
Band clamp or bolts (not included) Bolt Chemically bonded adapter (not
included) Magnet for curved surfaces (not included) Magnet for flat surfaces
(not included)
3.6 V 17 Ah
LoRaWAN M12 connector for thermocouple or RTD input 500VAC / 1 min
LoRaWAN 863-870 MHz 902-928 MHz (compatible) +13 dBm
Serial number (read only) Serial number (read only)
Table 3: Product specifications. See also “NEON datasheet” in Related Documents for a detailed overview of specifications.
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2 GETTING STARTED
Certifications ATEX certificate number IECEx certificate number ATEX IECex
marking Applicable ATEX/IECEx standards
FM US certificate number FM CA certificate number US Marking
CA Marking
IMDA Dealer License CE
UKCA FCC
ISED ICES Manufacturer information Name Address
DEKRA 20ATEX0004X IECEx DEK 20.0004X Ex II 1G Ex ia IIC T4 Ga EN 60079-0 EN
60079-11 FM22US0061X FM22CA0043X IS Class I, Division 1, Group ABCD T4 Class
I, Zone 0 Ex ia IIC T4 Ga IS Class I, Division 1, Group ABCD T4 Ex II 1G AEx
ia IIC T4 Ga DA108442 EN 300 220-1 EN 300 220-2 EN 61010-1:2010 + A1:2019 +
A1:2019/AC:2019 EN 62311 EN 60529 EN 301 489-1 EN 301 489-3 Radio Regulation
2017 FCC CFR 47, Part 15, Subpart C FCC CFR 47, Part 15, Subpart B USA FCC
Part 15.209, 15.247, 15.205 RSS-247, RSS-Gen CAN ICES-003(B) / NMB-003(B)
TWTG R&D BV Schaardijk 386 2909 LA Capelle a/d IJssel The Netherlands
Table 4: Product specifications. See also “NEON datasheet” in Related Documents for a detailed overview of specifications.
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2 GETTING STARTED
2.5 Product Type Identification
DS-LD-02-00 LD020022AA00001
AA-BB-CC-DD AA – Product Family BB – Product Variant CC – Main Revision DD – Region
DS LD = Transmitter 02 E.g. 00 = Global
Product Nomenclature
AA-BB-CC-DD-EEEEE AA – Product Variant BB – Product Revision CC – Product Region DD – Production Year EE – Production Batch FFFFF – Serial Number
LD = Transmitter E.g. 02 E.g. 00 = Global E.g. 22 = 2022 E.g. AA E.g. 00001
Figure 1: Transmitter product identification
Serial Number
DEKRA 22ATEX0004X IECEx DEK 22.0004X
DS-VB-02-01
II 1G Ex ia IIC T4 Ga -40 ºC Ta 80 ºC
VB0222AA00001
IS Class I, Division 1, Group ABCD T4 FM ID US: FMXXXXXXXXX FCC ID: 2ATYF- DSXX02XX
Class I, zone 1 AEx/Ex ia IIC T4 Ga FM ID CA: FMXXXXXXXXX IC: 28385-DSXX02XX
-40 ºC Ta 80 ºC
Model: DSXX02XX
AA-BB-CC-DD AA – Product Family BB – Product Variant CC – Main Revision DD – Region
DS VB = Vibration Sensor 02 E.g. 00 = Global
Product Nomenclature
AA-BB-CC-DD-EEEEE AA – Product Variant BB – Product Revision CC – Region DD – Production Year EE – Production Batch FFFFF – Serial Number
VB = Vibration Sensor 02 E.g. 00 = Global E.g. 22 = 2022 E.g. AA E.g. 00001
Figure 2: Vibration Sensor product identification
Serial Number
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2.6 Component Names
1 5
23
2 GETTING STARTED
10 4
7
8 9
Figure 3: Component Names
Number 1 2 3 4 5 7 8 9 10
Description Neon Transmitter Data Matrix Code NFC Tag Mounting Bracket M12
Connector Dust Cap Vibration Sensor Sensor Label Sensor (M12) Connector M6
Bolt
Table 5: Component Names
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2 GETTING STARTED
2.7 Product Dimensions
2.7.1 Transmitter
109
57
48 -4,5 CAP
6 4 8 4
2.7.2 Sensor
Figure 4: Neon Transmitter Dimensions (mm)
40
21
6,3
13,3 2 3
2950 50
3 6
25,5
Figure 5: Neon Vibration Sensor Dimensions (mm)
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3 WARNINGS
3 Warnings
3.1 ATEX / IECEx
3.1.1 Specific Conditions of Use
WARNING – POTENTIAL ELECTROSTATIC CHARGING HAZARD
· The product shall be installed in such a way that the risk for electrostatic
discharges is minimised; · When the equipment is used in hazardous locations,
avoid any actions which generate electrostatic discharge;
Cleaning: The equipment shall only be cleaned using a wet cloth;
Installation: Touch non-metallic parts with an insulating object;
Environment: Do not use the product in environments with powerful charge
generating processes.
3.1.2 Installation · This equipment shall be installed according to NEN-EN-IEC
60079-14 and the installation instructions; · This equipment is intended for
fixed installations only; · This equipment is intended for use in restricted
access areas only; · To comply with FCC/IC RF exposure limits for general
population / uncontrolled exposure, the antenna(s) used for this transmitter
must be installed to provide a separation distance of at least 20 cm from all
persons and must not be co-located or operating in conjunction with any other
antenna or transmitter.
WARNING – DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT
· Under no circumstances shall the equipment enclosure be opened within a
hazardous area
3.1.3 Operation The connector of this equipment may only be used with external
equipment as listed in the “Product Matrix”;
· The connector of this equipment shall not be connected when an explosive
atmosphere is present; · This equipment shall only be used in environments
where electromagnetic field strength is limited according to EN
60079-14; · This equipment is only intended for use in combination with NFC
Forum Tag 2 Type technical specification
compatible readers; · This equipment shall only be used within ambient
temperatures between -40 °C and 70 °C.
The DS-VB-02-XX may be used within ambient temperatures between -40 °C and
80 °C.
3.1.4 Service · This equipment shall only be opened by TWTG or by a competent
instructed person; The battery is serviceable by said persons; Only
replace the battery in a non-hazardous location; Only use Tadiran
S1P1/SL-2780/323/TWT battery assembly; · Changes or modifications not
expressly approved by the party responsible for compliance could void the
user’s authority to operate the equipment. · If damage to the enclosure is
evident, a trained and competent person shall be immediately informed, who
shall remove the device from service as soon as possible; · If the equipment
is or has been in contact with chemical materials, clean it appropriately.
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3 WARNINGS
3.2 General
3.2.1 Transport and Storage
· The product must be kept in its original packaging until it reaches the
installation site to prevent damage while in transit;
· The storage location must be dry; · The product must not be exposed to
vibrations or impact during transit and storage.
3.2.2 Warranty
· The warranty covers the period noted on the quotation; · If the device
doesn’t function as documented, the customer should contact TWTG and provide
the following
information: Model specification; Serial number; Circumstances under
which the problems developed; Any previously generated data;
· The party responsible for the costs of solving the problem shall be
determined by TWTG on the basis of an investigation conducted by TWTG.
3.2.3 Warranty will be void in case of
· Malfunction due to ignoring the design specifications; · Malfunction due to
modification of the product carried out by the user; · Deferred maintenance of
the product or the installation location.
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4 AVERTISSEMENTS
4 Avertissements
4.1 ATEX / IECEx
4.1.1 Conditions spécifiques d’utilisation
ATTENTION RISQUE POTENTIEL DE DECHARGES ELECTROSTATIQUES
· Le produit doit obligatoirement être installé de manière à minimiser le
risque de décharges électrostatiques; · Lorsque l’équipement est utilisé dans
un environnement dangereux, évitez strictement toute action générant une
décharge électrostatique; Nettoyage: L’équipement doit être nettoyé
uniquement à l’aide d’un chiffon humide; Installation: Toucher les parties
non métalliques qu’avec un objet isolant; Environnement: N’utilisez pas le
produit dans des environnements générant de fortes charges d’électricité.
4.1.2 Installation · Cet équipement doit être installé conformément à la norme
NEN-EN-IEC 60079-14 et aux instructions d’installation; · Cet équipement est
uniquement destiné aux installations fixes; · Cet équipement est uniquement
destiné à être utilisé dans des zones à accès restreint.
ATTENTION NE PAS OUVRIR DANS UNE ATMOSPHÈRE EXPLOSIVE
· Le boîtier de l’équipement ne doit en aucun cas être ouvert dans une zone
dangereuse.
4.1.3 Fonctionnement · Le connecteur de cet équipement ne doit être utilisé
qu’avec un équipement externe tel qu’indiqué dans le “product matrix”; · Le
connecteur de cet équipement ne doit jamais être connecté dans une atmosphère
explosive; · Cet équipement ne doit être utilisé que dans un environnement où
l’intensité du champ magnétique est limitée conformément à la norme EN
60079-14; · Cet équipement est uniquement destiné à être utilisé en
combinaison avec des lecteurs compatibles dont les spécifications techniques
respectent la norme des tags NFC de Type 2; · Cet équipement ne doit être
utilisé qu’à des températures comprises entre 40°C et 70°C; Le DS-VB-02-XX
ne doit que être utilisé qu’à des températures comprises entre -40 °C et 80
°C.
4.1.4 Entretien · Cette pièce d’équipement ne doit être ouverte que par TWTG
ou par une personne compétente et selon le guide d’utilisation; La batterie
peut être mise à neuf par ces personnes; Ne remplacez la batterie que dans
un endroit sans danger; Utilisez uniquement l’ensemble de batterie Tadiran
S1P1/SL-2780/323/TWT ; · Si le boîtier est endommagé, informez immédiatement
une personne compétente pour qu’elle vienne récupérer l’équipement; · Si
l’équipement est (ou a été) en contact avec des substances chimiques,
nettoyez-le de manière appropriée.
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4 AVERTISSEMENTS
4.2 Informations générales
4.2.1 Transport et stockage
· Le produit doit être conservé dans son emballage jusqu’à ce qu’il atteigne
le site d’installation pour éviter tout dommage pendant le transit;
· Le lieu de stockage doit être sec; · L’appareil ne doit pas être exposé à
des vibrations ou à des chocs pendant le transport et le stockage.
4.2.2 Garantie
· La garantie couvre la période indiquée sur le devis; · Si l’appareil ne
fonctionne pas comme prévu, le client doit contactez TWTG et fournir les
éléments suivants;
Spécifications du modèle; Numéro de série; Les circonstances dans
lesquelles les problèmes sont survenus; Toutes les données précédemment
générées; · La partie responsable des coûts de résolution du problème sera
déterminée par TWTG sur la base d’une enquête privée menée par TWTG.
4.2.3 La garantie sera annulée dans les cas suivants:
· Non-respect des spécifications du modèle; · Modification du produit
effectuée par l’utilisateur; · Entretient non conforme aux spécifications du
produit; · Utilisation dans un endroit non conforme aux spécifications.
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5 PROVISIONING
5 Provisioning
5.1 User Interface
The product contains one Light Emitting Diode (LED) to communicate with the
user. In order to interact with the device a button is present on the right
side of the NFC label.
LED
Button
5.2 Operating the Device
Figure 6: NEON Transmitter Interface
Press and Release
Press and Hold
Release
Red (Illuminated 2 s) Deactivated
Red (Illuminated) Failed
Green (Illuminated 2 s) Activated
Green (Illuminated) Passed
White (Blinking) Connecting
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White (Illuminated) Calibrating
Blue (Illuminated)
Blue (Flashing each second)
Action / Handling Required
Button is being hold
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5 PROVISIONING
5.2.1 Read device status
1. Press & release the button and the device will immediately show its
status:
· 2.1 Green (Illuminated): Device is activated · 2.2 Red (Illuminated): Device
is deactivated
If the device is activated it will try to send the Device Status message over
LoRa (using default configuration):
· 3. White (Blinking): Connecting to network
Within a typical maximum of 3 minutes, the device will show:
· 4.1 Green (Blink 2x): Message sent, or · 4.2 Red (Blink 2x): Failed to
connect to send
message / connect to network Notes:
· The NEON Transmitter can be configured to send a Sensor Data message upon a
button press. In this configuration the Sensor Data message will be sent after
the Sensor Event message;
· All timeout and retry values are valid for the default configuration, the
maximum timeout might be longer when process is performed repeatedly due to RF
duty cycle limitations.
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5.2.2 Device Activation
1. Press & hold the button for 5 seconds During the button hold the LED will
blink Blue each second.
2. After holding the button for 5 seconds the device will first check the
LoRa network:
5 PROVISIONING
· 3.1 White (Blinking): Checking LoRa network
4. Within a typical maximum of 3 minutes the device will show:
· 4.1 White (Illuminated): Checking sensor communication
· 4.2 Red (Blink 2x): Check network
5. Within 30 seconds max. the device will show: · 5.1 White (Blinking):
Sending activation over LoRa · 5.2 Red (Blink 2x): Check sensor
6. After communicating over LoRa, within a typical maximum of 3 minutes, the
device will show:
· 6.1 Green (Illuminated): Activated, or · 6.2 Red (Blink 2x): Check network
Notes: · *All time out and retry values are valid for the default
configuration, the maximum time out might be longer when process is performed
repeatedly due to RF duty cycle limitations.
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5 PROVISIONING
5.2.3 Device Deactivation
1. Normal Configuration During the button hold the LED will blink Blue each
second.
2. After holding the button for 5 seconds the device will show:
· 2.1 Blue (Illuminated): Action required
3. The user can now release the button and press and release within 5
seconds:
4. If the button isn’t pressed & released within these 5 seconds:
· Red (Illuminated): Deactivated · No LED: Deactivation canceled
Notes: · Secured Configuration If the device is in Secured Configuration it
is not possible to deactivate the device using the button. The device will not
react to a press and hold of the button and the LED will stay off. See diagram
1.2, 2.2 and 3.2 and “Communication Protocol” in Related Documents.
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5 PROVISIONING
5.3 Product Identification
5.3.1 NFC The NFC label is located in the identification sticker and
programmed with the serial number of the device. The serial number read from
the NFC can be used as unique identifyer for provisioning and registration.
5.3.2 Data Matrix Code The Data Matrix Code label also represents the serial
number of the device. The serial number read from the Data Matrix Code code
can be used as unique identifyer for provisioning and registration. See
Product Type Identification for a detailed label description.
DS-LD-02-00 LD020022AA00001
Figure 7: NFC and Data Matrix Code code Location
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6 INSTALLATION OF THE TRANSMITTER
6 Installation of the Transmitter
6.1 Precautions
WARNING
· Avoid placing wiring close to noise sources such as large motors or power
supplies; · To comply with FCC/IC RF exposure limits for general population /
uncontrolled exposure, the antenna(s) used for
this transmitter must be installed to provide a separation distance of at
least 20 cm from all persons and must not be co-located or operating in
conjunction with any other antenna or transmitter; · Only connect the M12
connector to the Transmitter when there is no explosive atmosphere present; ·
The equipment must be installed in accordance with EN 60079-14.
6.2 Mounting Bracket Dimensions
8
22
4,4 7 4
25,5
Figure 8: Mounting Bracket Dimensions (in mm)
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6 INSTALLATION OF THE TRANSMITTER
6.3 Installation Methods
6.3.1 Installation using mounting holes Place the bracket against the (flat)
desired surface and use the screw holes or slots to fix in place. Note: Slots
and screw holes are designed for M4 fasteners.
Figure 9: Product Mounting Holes 6.3.2 Installation using threaded holes Note:
Threaded screw holes are designed for M5 fasteners.
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Figure 10: Product Threaded Mounting Holes NEON-Vibration-Sensor_User- Manual_DS-VB-02-xx_4001_A4
6 INSTALLATION OF THE TRANSMITTER
6.3.3 Installation using bandclamp The Neon Transmitter can be mounted to a
pole using a 14 mm wide band clamp, other sizes are not recommended.
Procedure: 1. Place the band clamp through the bracket; 2. Place the band
clamp around the pole and cut to size; 3. Place the band clamp through the
adjustable tightener and fold around the bottom with a plier; 4. Place the
band clamp around the pole with the (adjustable) tightener and fix it in
place.
Figure 11: Installation using Bandclamp
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7 INSTALLATION OF THE VIBRATION SENSOR
7 Installation of the Vibration Sensor
7.1 General Installation Requirements
IMPORTANT
· Always use a torque wrench set to the listed torque to tighten the mounting
screw; · The mounting surface should be flat and always be cleaned before
mounting the sensor;
Failure to do so may affect measurements; · Install according to EN
60079-14.
7.2 Vibration Sensor Orientation
For correct operation the Vibration Sensor needs to be mounted in the correct
orientation. Use the cable as a reference for the Y-axis direction.
Y X
Z Y
X
Figure 12: Mounting Orientation
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7 INSTALLATION OF THE VIBRATION SENSOR
7.3 Direct installation using the mounting hole
Procedure:
1. Find a flat surface of at least 40 mm in diameter;
2. The surface should be flat, undamaged and clean;
3. Create a threaded hole, size M6 with a thread depth of at least 8 mm;
4. Attach the Vibration Sensor using the supplied M6 bolt, according to
Direct Mounting Assembly;
5. Ensure proper orientation according to Vibration Sensor Orientation;
6. Tighten the screw using a torque wrench: · Minimum torque: 14 Nm; ·
Maximum torque: 16,3 Nm.
Min. 14 Nm Max. 16,3 Nm
7.3.1 Dimensions
34,4
Figure 13: Direct Mounting Assembly
40
7,4
23
M6x30 6,3 THRU
Figure 14: Direct Mounting Dimensions (mm) NEON-Vibration-Sensor_User- Manual_DS-VB-02-xx_4001_A4
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7.4 Using Chemically Bonded Adapter
Procedure:
1. Find a flat and surface of at least 40 mm in diameter;
2. See “3M Scotch Weld Epoxy Datasheet” in Related Documents on how to
prepare the surface;
3. Use “3M DP8405 Green” Acrylic Adhesive and compatible dispenser products.
Attach adapter to the surface according to “3M Scotch Weld Epoxy Datasheet” in
Related Documents. Make sure the adapter is parallel to the mounted surface;
4. Let the adhesive cure for the time as stated in the “3M Scotch Weld Epoxy
Datasheet”;
5. Attach the Vibration Sensor to the adapter using the supplied M6 bolt,
according to Chemically Bonded Adapter Assembly;
6. Ensure proper orientation according to Vibration Sensor Orientation;
7. Tighten the screw using a torque wrench: · Minimum torque: 14 Nm; ·
Maximum torque: 16,3 Nm.
7.4.1 Dimensions
38
11
7 INSTALLATION OF THE VIBRATION SENSOR
Min. 14 Nm Max. 16,3 Nm
Figure 15: Chemically Bonded Adapter Assembly
40 23
M6x30 19 A/F
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Figure 16: Chemically Bonded Adapter Dimensions (mm) NEON-Vibration- Sensor_User-Manual_DS-VB-02-xx_4001_A4
7 INSTALLATION OF THE VIBRATION SENSOR
7.5 Using Magnet Adapter (Flat)
Procedure:
1. Hold the Magnet Adapter in position, using the proper tool;
2. Attach the Vibration Sensor using the supplied M6 bolt, according to
Curved Magnet Adapter Assembly;
3. Tighten the screw using a torque wrench: · Minimum torque: 14 Nm; ·
Maximum torque: 16,3 Nm;
4. Find a flat and surface of at least 40 mm in diameter;
5. The surface should be flat, undamaged, and clean;
6. Attach the Vibration Sensor using the magnet;
7. Ensure proper orientation according to Vibration Sensor Orientation.
7.5.1 Dimensions
41,9 15,7
Min. 14 Nm Max. 16,3 Nm
Figure 17: Flat Magnet Adapter Assembly
40 38
1/4-28×1,12″
Figure 18: Flat Magnet Adapter Dimensions (mm) NEON-Vibration-Sensor_User- Manual_DS-VB-02-xx_4001_A4
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7.6 Using Magnet Adapter (Curved)
7 INSTALLATION OF THE VIBRATION SENSOR
Procedure:
1. Hold the Magnet Adapter in position; 2. Attach the Vibration Sensor using
the
supplied M6 bolt, according to Curved Magnet Adapter Assembly; 3. Tighten the
screw using a torque wrench:
· Minimum torque: 14 Nm; · Maximum torque: 16,3 Nm; 4. The surface should be
undamaged and clean; 5. Attach the Vibration Sensor using the magnet; 6.
Ensure proper orientation according to Vibration Sensor Orientation.
Min. 14 Nm Max. 16,3 Nm
7.6.1 Dimensions
Figure 19: Curved Magnet Adapter Assembly
56,4
38
31,8
25
1/4-28×1,12″ 2 3
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Figure 20: Curved Magnet Adapter Dimensions (mm) NEON-Vibration-Sensor_User- Manual_DS-VB-02-xx_4001_A4
7 INSTALLATION OF THE VIBRATION SENSOR
7.7 Connecting the Vibration Sensor to the Transmitter
1. Unscrew the dust cap from the product. Check inside the M12 connector for
correct placement of the O-Ring (marked in red). Without this O-Ring, the
water and dust resistance rating of the product cannot be guaranteed.
Figure 21: M12 Connector O-ring Location 2. Connect the Sensor connector to
the Transmitter. Ensure correct polarity before inserting the connector. The
polarity notch is facing up. Completely tighten the connector but do not use
excessive force. If the connector is not fully inserted, water and dust
resistance rating cannot be guaranteed.
Figure 22: M12 Connector Polarity Mark NEON-Vibration-Sensor_User-Manual_DS- VB-02-xx_4001_A4
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8 PRODUCT FUNCTIONALITIES
8 Product Functionalities
A detailled description of setting-up communication and configuring device
settings can be found in “Communication protocol”, refer to table 1. Related
Documents.
8.1 Application Event Message
The Vibration Sensor measures and reports the vibrations either by set
intervals (a timer-based trigger) or a conditionbased trigger.
8.1.1 Event triggers
Event-messages are triggered on one of the following triggers:
· Timer (periodic): The timer trigger is configurable through the following
configurations: measurement_interval_seconds Interval in seconds, at which
the vibration sensor is read. periodic_event_message_interval Interval in
the number of measurements at which the application event messages are
periodically sent. The periodic counter is reset on every event message.
· Condition: A condition-based trigger can be either of the following
tresholds: rms velocity trigger_x peak acceleration trigger_x rms
velocity trigger_y peak acceleration trigger_y rms velocity trigger_z
peak acceleration trigger_z
8.1.2 Content application event message
· Rms velocity The measured rms velocity for each of the axis (X,Y,Z) in units
of 0.01 mm/s. Maximum; Average; Minimum.
· Acceleration The measured acceleration for each of the axis (X,Y,Z) in units
of 0.01 m/s2^ . Maximum; Average; Minimum.
· Temperature The connected sensor temperature in units of 0.1 °C: Maximum;
Average; Minimum.
· Trigger Source of the trigger for the application event message: “timer”
(0); “condition_0” (1); “condition_1” (2); “condition_2” (3);
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8 PRODUCT FUNCTIONALITIES
“condition_3” (4). · Condition_n
The current state of each condition.
8.2 Sensor Data Message
The FFT (sensor data message) is split between a configurable amount of
messages. For a detailed explanation of available configurations see
“Communication Protocol” in Related Documents. The sensor data message can be
recombined to a full spectrum as shown in figure Example FFT.
|A(f)|
250
200
150
100
50
0 0
frame_num 1 250
200
150
100
50
0 10 20 30 40 f (Hz)
Velocity spectrum (5-205 Hz)
50
100
150
200
250
f (Hz)
frame_num 2 250
200
150
100
50
0
50
60
70
80
f (Hz)
frame_num 3 250
200
150
100
50
0 90
100 110 120 f (Hz)
frame_num … 250
200
150
100
50
0 130 140 150 160 f (Hz)
frame_num 5 250
200
150
100
50
0 170 180 190 200 f (Hz)
|A(f)| |A(f)| |A(f)| |A(f)| |A(f)|
Figure 23: Example FFT
8.3 Device Status
Next to reporting the application events, the Vibration Sensor also reports on
the device status itself. This is done through a device status messages. A
device status message is sent periodically and includes a range of device
health parameters, including the following:
· event_counter; · battery_voltage; · PCB temperature; · tx_counter; ·
avg_rssi; · avg_snr.
See “Communication Protocol” in Related Documents for a detailed explanation.
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8 PRODUCT FUNCTIONALITIES
8.4 Default Configuration
The Transmitter is delivered with a default configuration. The default
configuration includes:
· Measurement interval of 15 mins; · Event-based message at the time of each
periodic trigger with an interval of 16 measurements. (16 * 15 = 240
minutes); · Device status message interval of 24 hours; · Enabled event
confirmation messages; · All triggers disabled; · Disabled data messages
confirmation (FFT); · Disabled FFT.
See “Communication Protocol” in Related Documents for a detailed explanation
of all default configuration values.
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9 MAINTENANCE
9 Maintenance
9.1 Battery Specifications
Specifications Manufacturer Part number Quantity Battery Type / Size Chemistry Terminal Type Dimensions Battery Life
Tadiran Tadiran S1P1/SL-2780/323/TWT 1 Type D Lithium Thionyl Chloride
Standard 61 x 32.5 mm >7 years*
Table 6: Battery Specifications
*Note: Applicable to default configuration. Battery lifetime depends on average ambient temperature, network quality and device configuration.
9.2 Battery Replacement
The battery can be replaced using the battery replacement kit. See Accessories
and Spare Parts. This kit consists of the following parts:
· 1X Tadiran S1P1/SL-2780/323/TWT battery assembly; · 4X O-Ring; · 1X Gasket
9.2.1 Required tools
· Torque screwdriver with TX10 bit; See Assembly of device for torque
settings;
· Loctite 243; · ESD strap.
IMPORTANT: ESD Sensitive Electronics
The product shall be installed in such a way that the risk for electrostatic
discharges is minimised. · Take proper precaution such as a grounded wrist
strap and avoid touching the electronics board
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9 MAINTENANCE
9.2.2 Disassembly of device
WARNING – DO NOT OPEN WHEN AN EXPLOSIVE ATHMOSPHERE IS PRESENT
· This equipment shall only be opened by TWTG or by a competent instructed
person; The battery is serviceable by said persons; Always disconnect M12
connector from Transmitter before replacing battery assembly
Step 1: Remove the four M3 screws and remove the bottom housing
Step 2: Before removing the battery assembly, disconnect the battery connector (marked in red)
Align
Step 3: Place the new battery assembly. Use the rib on the battery cradle
(marked in red) to align with main PCB in top
housing and connect the new battery connector
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9 MAINTENANCE
9.2.3 Built-In Self-Test Procedure When the device is deactivated a built-in
self-test is performed upon insertion of the battery. This test is not
executed when the device is already activated. Use the deactivation sequence
as described in Device Deactivation and reinsert the batteries if a self-test
is needed.
Figure 24: Built-in self-test
1: After successful replacement of the battery the device will go into self
test mode. This mode is activated for 30 seconds;
1.1: A BLUE LED will show after inserting the battery; 1.2: If no LED is
shown, check the battery and / or device; 2: Start the test; 2.1: Press and
Release the button; 3: Test Results; 3.1: LED turns bright WHITE for 5
seconds. Self test passed; 3.2: LED turns RED, self test failed. Check device;
3.3: No LED, no response from device. Check device.
After pressing the button once and passing the self-test the device will leave
the self-test mode. Pressing the button again will show the device status, as
explained in Read device status.
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9.2.4 Assembly of device
IMPORTANT – USE THE SPECIFIED TORQUE SETTINGS
· Use a torque screwdriver to verify the applied torque; · Failure to do so
can result in water ingress; · Improper assembly will void the warranty.
9 MAINTENANCE Align
Step 4: Replace the 4 O-Rings surrounding the screws and the Step 5: Place the bottom housing back onto the top housing.
gasket in the outer edge of the bottom housing
For correct orientation; Make sure that the bottom housing
grounding plate is aligned with the top housing M12 connector
Step 6: Apply Loctite 243 and tighten the four M3 screws to fix the bottom housing. Use a torque screwdriver to set the maximum torque to 1 Nm
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10 ACCESSORIES AND SPARE PARTS
10 Accessories and Spare Parts
Type Battery Replacement Kit
Chemically Bonded Adapter
Magnetic Mounting Adapter (Flat)
Magnetic Mounting Adapter (Curved)
Order code 5029_N02-09_BatteryReplacement-Kit 2013_P20-002_VBAdapter-Bonded
080A122
080A132
Description Including 1 battery assembly, 4 O-Rings, 1 gasket
Chemically Bonded Adapter
Flat surface magnet, 1.5″ diameter, 50 lbf, 1/4-28 threaded hole w/mounting
stud Including mounting bolt Curved surface magnet, 1.5″ diameter, 55 lbf,
1/4-28 threaded hole w/mounting stud Including mounting bolt
Table 7: Available Accessoires & Spare Parts
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11 EU Declaration of Conformity
This product complies with the following standards: 1. ATEX Directive
(2014/34/EU): · EN 60079-0:2012 +A11:2013 · EN 60079-0:2018 · EN 60079-11:2012
2. Radio Equipment Directive (2014/53/EU): · EN 300 220-1 V3.1.1 · EN 300
220-2 V3.2.1 · EN 301 489-1 V2.2.3 · EN 301 489-3 V2.1.1 · EN 61010-1:2010 +
A1:2019 + A1:2019/AC:2019 · EN 62311:2020 · EN 60529:1991 + A1:2000 + A2:2013
3. WEEE Directive 2003/1008/EC 4. RoHS (2011/65/EU)
For the full Declaration of Conformity see: www.twtg.io/legal
11 EU DECLARATION OF CONFORMITY
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12 FCC AND ISED DECLARATIONS
12 FCC and ISED Declarations
This device complies with part 15 of the FCC Rules and to RSS of Industry
Canada. Operation is subject to the following two conditions:
1. this device may not cause harmful interference, and 2. this device must
accept any interference received, including interference that may cause
undesired operation.
Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux
appareils radio exempts de licence. L’exploitation est autorisée aux deux
conditions suivantes :
1. l’appareil ne doit pas produire de brouillage, et 2. l’utilisateur de
l’appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible
d’en compromettre le fonctionnement.
Note: This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more
of the following measures:
· Reorient or relocate the receiving antenna. · Increase the separation
between the equipment and receiver. · Connect the equipment into an outlet on
a circuit different from that to which the receiver is connected. · Consult
the dealer or an experienced radio/TV technician for help.
This Class B digital apparatus complies with Canadian ICES-003. Cet appareil
numérique de Classe B est conforme à la norme Canadienne ICES-003. CAN
ICES-003(B) / NMB-003(B)
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Revision History
Revision A1 A2 A3
Date 30-06-2022 22-07-2022 05-10-2022
Author(s) SvW SvW WK
A4
23-11-2022 WK
Description Concept version Added review comments – Updated product specifications and ratings – Added French warnings Updated FCC/ISED declaration
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