AMETEK T-600 Series Hydraulic Hand Pump User Manual

AMETEK T-600 Series Hydraulic Hand Pump

Overview

INTRODUCTION

• The T-600 Series hydraulic hand pump you have chosen is an extremely effective pressure pump, and we are confident that it will live up to your expectations. Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reflected in our products, all of which are designed for daily use in an industrial environment. lf you have any ideas or suggestions for ways we might improve our products, we would be very interested in hearing from you.

• The T-600 Series hydraulic hand pumps, designed by Mansfield & Green, are specially designed for high-pressure applications. The pumps are compatible with
  petroleum-based oils or hydraulic fluids.

• The I-620 pump generates up to 200 bar (3000 psi). Ihe I-620H and I-620H-CPF pumps generate up to 350 bar (5000 psi). The CPF version includes Crystal Pressure Fittings (CPF), which allow users to produce leak-free seals without tools or thread tape. CPF fittings also include a self-venting weep hole to help assure à state disconnection from a pressurized system.

The US. Patent No. 8,794,677

• The T-600 Series hydraulic hand pump may be ordered as part of a Pump System, complete with a JoFRA or Crystal Pressure Indicator. T-600 Series Pump
  Systems include the most commonly used pressure fittings, seals, etc. All are packaged in a carrying case with a custom insert.

FEATURES AND PARTS LISTS

• The T-600 series hand pumps feature a 0.5 pint/20 cl built-in oil reservoir, vent valve, and fine adjust knob. The pump has two pressure ports – one for the
  the device under test and one for the reference indicator.

Parts Included with Pump (T-620 and T-620H)

• Reference Pressure Port (1/4″ NPT Female, swivel)
• No additional fittings are included for the Reference Pressure Port.

Device Under Test Pressure Port

Parts Included with Pump (T-620H-CPF)

Reference Pressure Port (1/4″ NPT Female, swivel)

• No additional fittings are included for the Reference Pressure Port.

Device Under Test Pressure Port

Parts Included with Pump Systems for JOFRA Reference Indicators

• Included with HPC.
• Pump Systems C may be ordered with a Waterproof Carrying Case. By entering -VW in the pump system ordering code, the Shoulder Strap, and Aluminum Carrying Case will be replaced by the Waterproof Carrying
• Case. See Ordering a Pump System below.

Ordering a Pump System

• Any T-600 Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering
  scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

SAMPLE PART NUMBERS

• HPC-NONE-CXX System C pump system (for HPC500) with an aluminum carrying case.
• HPC-NONE-CHX-E-w System C pump system (for HPC500) with a water proof carrying case and the pump drained of fluid.
• HPC500-035G-CXX. . System C with an HPC500 calibrator -0.82 to 35 bar in an aluminum case.

Parts Included with Pump Systems for Crystal Reference Indicators

• when a Pump system Cis ordered for a 0 Series Calibrator, two (2) additional MPF-1/8MPI settings are included.
• The 1351 Test Leads are included only with Pump 5ystems for the 30 Series Calibrator.
• Pump 5ystems C may be ordered with a Waterproof Carrying Case. By entering -The win the pump system ordering code, the Shoulder Strap and Aluminum Carrying Case will be replaced by the Waterproof Carrying Case. See Ordering a Pump System below.

Orderinga Pump System

• Any T-600 Series Pump System may be ordered with or without a reference indicator.
• The table below provides an explanation of the Pump System ordering scheme when ordering a system without an indicator.
• For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

SAMPLE PART NUMBERS

• I$30-NONE-HOX-E-W… System H pump system (for 30 Series) with a waterproof case and the pump drained of fluid.
• System C pump system (for nVision) with an aluminum carrying case and the pump filled with fluid.
• NV-NONE-CXX……. 15PSIXP2i-CXX-W…. System C pump system with an XP2i gauge and a waterproof carrying case.

Safety Instructions

• Please follow the instructions and procedures described in this manual. They are designed to help you get the most out of your pressure system and to avoid any personal injuries and/or damage to the system.
• Please notice the pump comes in 2 different pressure ranges. Therefore it is very important to check the version of the pump to avoid over-pressurizing the indicator.
• Note: The product liability only applies if the pressure system is subject to a manufacturing defect. This liability becomes void if the user fails to follow the maintenance instructions set out in this manual or use unauthorized spare parts.

When using this pump:

• Avoid knocking, bumping, or dropping the pump. Ihis can cause permanent damage.
• The pump must not be used for any purposes other than those described in this manual, or for any application other than precision pressure calibration tasks.
• The pump should only be used by TRAINED PERSONNEL
• None of our calibration systems are cleaned or prepared for OXYGEN MEDIUMS. DO NOT USE Our systems for this purpose.
• Do not disconnect any parts from the system when pressurized.
• WARNING: Do not connect any external pressure source to this system. This system is designed to test pressure-measuring devices connected to the manifold only. Pressure from an external source can result in an explosion of the liquid reservoir and possible personal injuries.

Generating Pressure

• Follow these steps in order to operate the pump correctly. See the diagram on page 2 for reference..

Connecting to the Pump

1. Remove the fill plug and fill the reservoir approximately 2/3 full of test fluid.
   CAUTION: Do not use solvents, alcohol, or synthetic fluids that will adversely affect the operation of the pump.
   Please refer to the Recommended Test Fluids section on page 10 tor more information.

2. Connect and tighten the fill plug.

3. Turn the pressure vent valve and fine adjust knob counter-clockwise until fully open.

4. Prime the system by pumping the movable handle until air bubbles in the reservoir stop.

5. Turn the pressure vent valve clockwise until fully closed. (Close by hand only.)

6. Connect the reference indicator to the reference pressure port per the connection diagrams on pages 8 and 9.

7. Operate the handle until the test filuid is visible at the end of the pressure hose. Pre-filling the hose will help speed the operating of the pump.

8. Connect the device-under test to the test pressure port.
   Note: If CPF Fittings are used in your pressure system remaining air can be purged by applying 10 psi or less and loosening the CPF fitting dosest to the pressure device. When fluid and air escape from the CPF weep hole, that portion of the system is purged. Repeat this process for each pressure device in the pressure system which is connected to a CPF fitting.

Applying Pressure

CAUTION: Ensure all fittings and devices are connected correctly and without leaks.

1. Ensure the device-under-test and reference indicator are powered on and are indicating pressure readings.
2. Turn the pressure vent valve and fine adjust knob counter-clockwise until fully open.
3. Zero the reference indicator.
4. Turn the pressure vent valve clockwise until full closed. (Close by hand only.)
5. Operate the handle to apply pressure until the target pressure is nearly reached.
6. Turn the fine adjust knob to reach the target pressure, as indicated on the reference indicator.
   Allow time for the adiabatic effect to stabilize. Turn the fine adjust knob as needed to achieve stable pressure.

Note: When you operate with high pressure the system is extremely sensitive with regard to temperature and movements.

Disconnecting from the Pump

1. Release pressure by turning the vent valve counter-clockwise.
2. Remove the device under test.

Connection Diagrams

JOFRA REFERENCE INDICATORS

CRYSTAL REFERENCE INDICATORS

Specifications

Pressure Ranges

• T-620…….. 0 to 200 bar /0 to 3000 psi
• T-620H…….0 to 350 bar /0 to 5000 psi
• T-620H-CPF. ….0 to 350 bar/0 to 5000 psi

Capacity

• Reservoir…… 0.5 pint/20 cl

Materials

• T-620 and T-620H……. Aluminum, brass, stainless steel, Teflon, Lexan, Buna N, and Nylon.
• T-620H-CPF… ….Aluminum, brass, stainless steel, Teflon, Lexan, Buna N, Viton, and Polyamide.

Recommended Test Fluids

• The following fluids are recommended for use with this pump:
• Petroleum-based oils
• Hydraulic fluids

Pressure Connections

Reference Port

• T-620, T-620H…. …1/4″ NPT Female.
• T-620H-CPF.. ……1/4″ NPT Female.

Dimensions

• Pump…………… 280 (L)x 150 (W)x 115 (D) mm.
• Weight …3 lbs / 1.4 kg

Support

TROUBLESHOOTING

Unstable Pressure

• Problem: Pressure cannot be generated correctly, or set pressure does not remain stable.

Solutions:

• Check that all adapters and pressure fittings have been tightened sufficiently to eliminate leaks.
• Confirm test fluid does not contain air (air in the fluid can increase adiabatic effects). Replace test fluid if necessary.
• Replace the hose (hose expansion can cause unstable pressure).

Pressure does not Increase

• Problem: The system fails to indicate a pressure increase after considerable pumping action of the handle.

solutions:

• Close the pressure vent valve.
• Remove the fill plug, and push the middle of the Check Valve In. If the vent valve cannot be reached because it’s not aligned with the fill plug, loosen the reservoir lid and rotate until aligned.
• Check that all adapters and pressure fittings have been tightened sufficiently.
• The pump requires service (please contact your local sales office for advice).

MAINTENANCE

• Users should/must carry out the following cleaning procedures as and when required:
• Exterior cleaning…….Clean using a soft, damp cloth.
• Visual Inspection……. Make sure that the bottom of the reservoir and the fluid does not contain contaminants or solids.

FITTING KITS AND SPARE PARTS

• Service Kits
  • T-620, T-620H Serles
• PIN: T-656 … . ….. T-620, T-620H
• T-620H-CPF
  • PIN: T-656 •••• ••••• T-620H-CPF

Hoses

• * T-620 and T-620H

• PIN: T-649 ……… Hose.0.61 m, 1/4″ NPT Female connection.
• T-620H-CPF
• P/N:MPH-1 .• …… Hose.1.0m,CPF MP Male connection.
• P/N:MPH-1.5 …. , .Hose.15 m,CPF MP Male connection.
• P/N: MPH-3 …. …. Hose. 3.0 m, CPF MP Male connection.
• PIN: MPH-5 •••• •• , .HoH, 5.0 m, CPF MP Male connection.
• P/N: MPH-10 . . …. Hose. 10.0 m. CPF MP Male connection.

Adapters

• *  **T-620 and T-620H**

• PIN: T-786 ••• ••••• • Adapter. 1/4″BSP Female for hose amnection.
• PIN: 101549 …… . Bonded Seal. For 1/2″ BSP.
• PIN:60R120 . …… Bonded Seal. For 1/4″ BSP.
• PIN: 127402 .. …. • Bonded Seal. For 1/8″ BSP.

T-620H-CPF

• Refer to the connection dlaaram on pape 9 for a complete list of adapters.

Test Fluid

• T-620, T-620H, and T-620H-CPF
• PIN: MGAAA/QT . . . Hydraulk on. Quart
• PIN: MGAAA/GL. •. Hydraulk OIi. Gallon.

CONTACT US

RETURNING PRODUCT TO AMETEK

• Ple.,e contact your 5ales representative to complete a Return Material Authoriution (RMA) form and/or receive an RMA number.
• Return/shipping instructions will be provided with the RMA number.

WARRANTY

• This Instrument Is warranted against defects In wor1<rnanshlp. mmrlal and design for one (1) year from date of delt,,ery to the eoctent that AMITTK wtll, at Its sole option, repair or replace the instrument or any part thereof which is derective, provided, however, that this warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly corrosive conditions.

• THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ANO AMITTK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCWDING, WITHOUT LIMITATION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED 10, ANY ANTICIPATED OR LOST PROFITS.

• This warranty Is voidable If the purchaser falls to follow any and all Instructions. warnings or cautions In the Instrument’s Instruction Manual.

• If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defective part thereof without charge; however, AMffiK’s obligation hereunder does not Include the cost of transportation, which must be borne by the customer. AMffiK assumes no responslbllity for damage In
  transit, and any cl alms for such damage should be presented to the carrier by the purchaser.

• 1.888.610.7664www.calcert.com sales@calcert.com

References

• Calcert

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