COGNEX DataMan 50 Powerful Upgrade for Small Laser Barcode Scanner Systems User Guide

June 9, 2024
COGNEX

COGNEX DataMan 50 Powerful Upgrade for Small Laser Barcode Scanner

Systems

Precautions

To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product:

  • Route cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of damage or malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power surges, or other irregularities in the power supply.
  • Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user’s authority to operate the equipment.
  • Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the cable diameter.
  • This device should be used in accordance with the instructions in this manual.
  • All specifications are for reference purposes only and can change without notice.
  • This product is intended for industrial use in automated manufacturing or similar applications.
  • The safety of any system incorporating this product is the responsibility of the assembler of the system.
  • This product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to product components. Unauthorized modifications can void your warranty.

Symbols

The following symbols indicate safety precautions and supplemental information:

  • WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.
  • CAUTION: This symbol indicates a hazard that could result in property damage.
  • Note: This symbol indicates additional information about a subject.
  • Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.

Product Overview

  1. Status LEDs:

    • YELLOW
    • GREEN
    •  RED
  2. Cable

  3. Internal illumination

  4. 3-position M12 lens

  5. LED aimer

  6. Mounting holes (M3 x 3.5 mm)

  7. Remove side cover to access square nut (M3)

  8. Yellow arrow indicates selected focus position

  9. Hidden square nut as an alternative mounting option

DataMan 50 Accessories

CABLES

COGNEX-DataMan-50-Powerful-Upgrade-for-Small-Laser-Barcode-Scanner-Systems-
fig-4

LENS COVERS

COGNEX-DataMan-50-Powerful-Upgrade-for-Small-Laser-Barcode-Scanner-Systems-
fig-5

OTHER

COGNEX-DataMan-50-Powerful-Upgrade-for-Small-Laser-Barcode-Scanner-Systems-
fig-6

Dimensions

COGNEX-DataMan-50-Powerful-Upgrade-for-Small-Laser-Barcode-Scanner-Systems-
fig-7
COGNEX-DataMan-50-Powerful-Upgrade-for-Small-Laser-Barcode-Scanner-Systems-
fig-8

Field of View and Reading Distances

COGNEX-DataMan-50-Powerful-Upgrade-for-Small-Laser-Barcode-Scanner-Systems-
fig-9

Focus position| Distances in mm/2D min. code| Distances in mm/1D min. code
---|---|---
45 mm| 33-51| 6 MIL| 34-51| 4 MIL
31-57| 8 MIL| 30-56| 6 MIL
27-60| 10 MIL| 37-66| 10 MIL
25-61| 12 MIL|  |
70 mm| 44-74| 6 MIL| 52-73| 4 MIL
---|---|---|---|---
42-78| 8 MIL| 45-83| 6 MIL
39-80| 10 MIL| 33-89| 10 MIL
34-89| 12 MIL|  |
110 mm| 58-121| 10 MIL| 66-122| 6 MIL
54-133| 12 MIL| 50-141| 10 MIL
 |  | 58-168| 15 MIL

Connecting the Reader

  • Perform the following steps:
    1. Connect the breakout cable.
    2. Connect the reader to the PC.
  • For information on the pinout and the wire colors, see section Connections, Optics and Lighting in the DataMan 50 Reference Manual.

Installation

  • Installation procedures are detailed in the DataMan 50 Reference Manual, which is installed with the DataMan Setup Tool. The DataMan Setup Tool is available fromthe DataMan support site: http://www.cognex.com/support/dataman.
  • To access documentation, open the WindowsStart menu, select AllPrograms > Cognex > DataMan Software vx.x.x > Documentation.

Note:

  • Cables are sold separately.
  • If a standard component is missing or damaged, immediately contact your CognexAuthorized Service Provider (ASP) or Cognex
    TechnicalSupport.

CAUTION: All cable connectors are “keyed” to fit the connectors on the DataMan system; do not force the connectors or damage may occur.

  1. After installing the software, connect the DataMan 50 to your PC.
  2. Launch the DataMan Setup Tool and click Refresh.
  3. Select your DataMan 50 Series reader from the list and click Connect.

Mounting

  • Mounting the DataMan reader at a slight angle (15°) can reduce reflections and improve performance.
  • Use the set of mounting holes on the rear part to mount the DataMan reader.

Connect the Breakout Cable

Note: You can clip unused wires short or use a tie made of non-conductive material to tie them back. For RS-232, use the Power Supply return path for ground.

  1. Verify that the power supply being used is unplugged and not receiving power.
  2. Connect the cable on the back of the device to either a USB adapter cable with power tab or to an RS-232 adapter cable with power tab.
  3. Connect a 6 V power supply.
  4. Restore power to the power supply and turn it on if necessary.

DataMan 50 Specifications

Weight 76 g (including cable)

Operating


Temperature

| 0 ºC — 40 ºC (32 ºF — 104 ºF)
Storage Temperature| -10 ºC — 60 ºC (-14 ºF — 140 ºF)
Maximum Humidity| 95% (non-condensing)
Environmental| IP65 if sealing is installed properly
Vibration| EN61373 including IEC 60068-2-6,60068-2-64 6.4, and 60068-2-27
LED Safety| IEC 62471: Exempt risk group, no further labeling is required.
Codes| 1-D barcodes: Codabar, Code 39, Code 128, and Code 93, Interleaved 2 of 5, Pharma, GS1 DataBar, Postal, UPC/EAN/JAN

2-D barcodes: Data Matrix™

QR Code and microQR Code, MaxiCode, RSS/CS, PDF 417, MicroPDF 417

Discrete I/O Operating Limits| Output 0,1 IMAX @ 24 VDC                  25 mA

VMAX                                   26 V

Output 2                                                              Source VTYP                       4 V


Sink VIH                               4 V – VPSU

VIL                                        0 — 2 V

Input 0 (Trigger)

Input 1                                                                 VIH 4 — 26 V

VIL                                        0 — 2 V

ITYP                                      3 mA

---|---
Power Supply Requirements| VPSU 4,5 — 26 VDC


2.5 W maximum

LPS or NEC class 2 power supply

DataMan 50 Imager Specifications

Specification DataMan 50 Series Imager
Image Sensor 1/3 inch CMOS
Image Sensor Properties 4.51 mm x 2.88 mm (H x V), 6.0 µm square pixels
Image Resolution (pixels) 752 x 480
Electronic Shutter Speed 18 µs to 25 ms exposure
Image Acquisition up to 60 fps at full resolution
Lens Type 6.2 mm, F:5,3 focal position M12 lens with IR blocking filter

LED Wavelengths

The following table shows LED types and the related wavelengths:

LED λ [nm]
RED 617

Compliance Statements

DataMan 50 readers meet or exceed the requirements of all applicable standards organizations for safe operation. However, as with any electrical equipment, the best way to ensure safe operation is to operate them according to the agency guidelines that follow. Please read these guidelines carefully before using your device.

Regulator Specification
USA FCC Part 15, Subpart B, Class A
Canada ICES-003, Class A
European Community EN55022, Class A

EN55024

Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support.

Safety and Regulatory

European Compliance

| This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take immediate measures. This equipment complies with the essential requirements of the EU Directive 2014/30/EU. Declarations are available from your local representative. The CE mark on the product indicates that the system has been tested to and conforms with the provisions noted within the 2014/30/EU Electromagnetic Compatibility. For further information please contact: Cognex Corporation, One Vision Drive Natick, MA 01760 USA.

Cognex Corporation shall not be liable for use of our product with equipment (i.e.,

power supplies, personal computers, etc.) that is not CE marked.

Safety and Regulatory

FCC Class A

Compliance Statement

| This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be

required to correct the interference at personal expense.

Canadian Compliance| This Class A digital apparatus complies with Canadian ICES-003. Cet appareil

numérique de la classe A est conforme à la norme NMB-003 du Canada.

C-Tick Statement| Conforms to AS/NZS CISPR 22/ EN 55022 for Class A Equipment.
Korea| 이 기 기 는 업 무 용 환 경 에 서 사 용 할 목 적 으 로 적 합 성 평 가 를 받 은 기 기 로 서 가 정 용 환 경 에 서 사 용 하 는 경 우 전 파 간 섭 의 우 려 가 있 습 니 다 .

Regulatory Models R00075: R-REM-CGX-R00075.

Regulatory Models R00076: R-REM-CGX-R00076.

TÜV| Regulatory Models R00075: R-REM-CGX-R00075. Regulatory Models R00076: R -REM-CGX-R00076.

TÜV SÜD SCC/NRTL OSHA Scheme for UL/CAN 61010-1. TÜV SÜD, IEC/EN

61010-1. CB report available upon request.

LED Safety Statement

This device has been tested in accordance with IEC62471, and has been certified to be under the limits of Exempt Risk Group. No further labeling is required.

For European Community Users

  • Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE).
  • This product has required the extraction and use of naturalresources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.
  • In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the naturalresources, we encourage you to use the appropriate take-back systems for product disposal. Those systems willreuse or recycle most of the materials of the product you are disposing in a sound way.

DISPOSAL

  • The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal waste and invites you to use the appropriate separate take-back systems for product disposal.
  • If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste administration.
  • You may also contact your supplier for more information on the environmental performance of this product.

References

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