Simer 4955-01 Engine Drive Self-Priming Pump Owner’s Manual

Simer 4955-01 Engine Drive Self-Priming Pump Owner’s Manual

293 Wright Street, Delavan, WI 53115
Phone: 800-468-7867
Fax: 800-390-5351
www.simerpumps.com

Installation/Operation/Parts

DO NOT return this pump to the store where you purchased it.
For further operating, installation, or maintenance assistance:

Call800-468-7867

CALIFORNIA PROPOSITION 65 WARNING

This product and related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

IMPORTANT: For best possible performance and continuous, satisfactory operation, read these instructions before installing your new pump. Should service be required, this manual can be a valuable guide, it should be kept near the installation for ready reference.

INSTALLATION LOCATION

Place unit as close to water source as possible to minimize suction lift, obtain the best pumping performance, and aid in priming. A typical portable installation is shown in Figure 1.

For permanent installation, mount unit on a foundation that will support the weight of pump and engine and also provide stability while the pump is running. For most permanent installations, it is advisable to bolt unit directly to foundation.

NOTICE: Settling and/or shifting during operation can cause piping to place excessive strain on the pump and may damage pump case. Set pump on hard level surface.

Connect either rigid pipe or flexible suction hose to pump suction as shown in Figure 1. If hose is selected, hose must be rated to hold the suction pressure and prevent collapse while the pump is running.

Make the suction line a continuous rise from the water source to the pump. High spots can trap air and also make priming difficult. Make sure all connections are tight and free of air leaks.

NOTICE: Suction pipe or hose must be at least as large as the pump suction inlet in order for the pump to operate properly.

Minimum depth for the suction inlet is determined by the diameter of the suction line. See Figure 1.

NOTICE: Use a suction screen to keep debris out of pump.

Your pump is equipped with a single port discharge. Select the appropriate size for the application. Install a “tee” as shown to allow priming the pump without disconnecting the piping.

OPERATION

NOTICE: Do not start or run pump dry or damage to the mechanical seal will result.

NOTICE: Add engine oil before startup. Refer to the engine operation manual before startup.

A self priming pump only needs to be manually primed at the first start-up. Once primed, under normal conditions the pump will re-prime automatically at each subsequent start-up. If the pump is used in portable applications and the water has been drained from the pump case, re-prime before start-up.

To prime, remove plug from top discharge outlet and fill pump with water. Replace plug and start pump. The pump will require a few minutes to evacuate air from the suction line. After several minutes of operation, pump will be fully primed and pumping water. Priming time will vary depending on length and diameter of suction line.

Refer to engine operation section of this manual for starting and operating instructions.

Pump performance varies depending on engine RPM. Refer to engine operation section to adjust engine speed.

MAINTENANCE

Pump liquid end does not require any grease or oil for lubrication. The mechanical seal is lubricated by water when the pump is operating.

Performance Chart

Troubleshooting Guide

PUMP ENGINE OPERATION AND MAINTENANCE

Engine Safety Precautions:

Fire and explosion hazard. Gasoline can explode. Store gasoline away from the engine. Add gasoline to the engine only when the engine is off.

Burn hazard. Hot surface. The engine gets very hot during operation. Do not touch the engine surfaces. Keep children away. Allow the engine to cool before moving it indoors.

Deadly fumes. Carbon monoxide. Never run the engine in an enclosed space. Only use outdoors with plenty of ventilation.

Engine Operation

Before starting the engine:

Check and Fill Oil

The engine is shipped without oil. It must be filled before starting the engine.

Fill oil by removing the fill cap / dipstick. Add oil until the level reaches the bottom of the opening. Check the oil level by pushing the cleaned dipstick into the oil fill opening. DO NOT SCREW IT IN. Remove the dipstick and inspect it. Add oil if needed. Reinstall the cap / dipstick.

Oil capacity is 0.63 quarts (0.6 liter). Use 10W-30 oil in normal conditions. Use 10W-40 oil if the engine is to be run in temperatures over 90°F (32°C) .

Note that the engine has a low-oil monitoring system. If the oil level drops too low, the system will automatically turn off the engine.

Add Gasoline

Fill fuel tank with clean fresh gasoline. This should be unleaded fuel that has an octane rating of 86 or higher.

Do not fill the tank to overflowing. Clean up any spilled gasoline before starting the engine.

Open Fuel Valve

Move the fuel valve to the right to allow fuel to the engine.

Close Choke

When starting a cold engine, move the choke control to the left (closed). As the engine warms up move it towards the right (open). A warm engine should start with the choke open.

Position Throttle

Move the throttle (speed control) slightly to the left.

Turn Engine Switch On

The engine switch controls the ignition. turn it to the ON position to start the engine. The same control is used to stop the engine.

Pull Starter

Pull the handle on the recoil starter. Adjust throttle to desired speed. Move the choke to the right as engine warms.

Stopping the Engine

Stop the engine by turning the engine switch to OFF. Turn the fuel control to OFF (left).

Engine Maintenance

Air filter

The air filter should be checked every month for dust and dirt accumulation. Every six months the filter element should be removed and cleaned. Clean the foam element with detergent and warm water. Squeeze out excess water and let it dry. Before reinstalling the filter element, soak it with engine oil, and squeeze out the excess. Reinstall the filter. The engine will smoke upon startup if too much oil is left in the filter element.

Oil level

The oil level should be checked before each use.

Oil Change

The oil should be changed in the first month, and then every six months (or 100 hours of operation). To drain the oil, run the engine until warm. Turn off the engine, remove the oil drain plug, and let the the oil drain into a pan. Reinstall the plug and fill with oil.

NOTICE: Dispose of used oil responsibly. DO NOT pour it down drains, onto the ground or put it in the trash. Most communities have collection points for used oil.

Spark Plug

The spark plug should be checked and cleaned every six months or 100 hours.

The spark plug should be replaced if it is damaged, or excessively worn.

The spark plug is type BPR6ES (NGK) or equivalent. The plug gap should be 0.030 in. (0.75 mm).

Engine Troubleshooting

If the engine won’t start:

• Check that there is gas in the tank

• Make sure the fuel valve is ON and that the engine switch is ON

• Make sure there is enough oil in the engine to reset the low-oil sensor

• Check that fuel is getting to the carburetor*

• Check for spark at the spark plug*

• These checks to be done by persons with small-engine experience

Extended storage

If the pump will be stored for more than a month or two, follow the steps below:

• Drain Gasoline
• Change oil
• Squirt oil (or a chemical made for storing engines) in the spark plug hole
• Rotate engine slowly until resistance is felt (this indicates that both valves are closed)
• Install spark plug
• Cover engine

PUMP REPLACEMENT PARTS (EXPLODED VIEW)

Retain Original Receipt for Warranty Eligibility

Limited Warranty

This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011. SIMER warrants to the original consumer purchaser (“Purchaser” or “You”) that its products are free from defects in material and workmanship for a period of twelve (12) months from the date of the original consumer purchase. If, within twelve (12) months from the original consumer purchase, any such product shall prove to be defective, it shall be repaired or replaced at SIMER’s option, subject to the terms and conditions set forth herein. Note that this limited warranty applies to manufacturing defects only and not to ordinary wear and tear. All mechanical devices need periodic parts and service to perform well. This limited warranty does not cover repair when normal use has exhausted the life of a part or the equipment.

The original purchase receipt and product warranty information label are required to determine warranty eligibility. Eligibility is based on purchase date of original product – not the date of replacement under warranty. The warranty is limited to repair or replacement of original purchased product only, not replacement product (i.e. one warranty replacement allowed per purchase). Purchaser pays all removal, installation, labor, shipping, and incidental charges.

For parts or troubleshooting assistance, DO NOT return product to your retail store. Contact SIMER Customer Service at 800-468-7867.

Claims made under this warranty shall be made by returning the product (except sewage pumps, see below) to the retail outlet where it was purchased or to the factory immediately after the discovery of any alleged defect. SIMER will subsequently take corrective action as promptly as reasonably possible. No requests for service will be accepted if received more than 30 days after the warranty expires. Warranty is not transferable and does not apply to products used in commercial/rental applications.

Sewage Pumps

DO NOT return a sewage pump (that has been installed) to your retail store. Contact SIMER Customer Service. Sewage pumps that have seen service and been removed carry a contamination hazard with them.

If your sewage pump has failed:

• Wear rubber gloves when handling the pump;
• For warranty purposes, return the pump’s cord tag and original receipt of purchase to the retail store;
• Dispose of the pump according to local disposal ordinances.

Exceptions to the Twelve (12) Month Limited Warranty

General Terms and Conditions; Limitation of Remedies

You must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty does not apply to the following: (1) acts of God; (2) products which, in SIMER’s sole judgement, have been subject to negligence, abuse, accident, misapplication, tampering, or alteration; (3) failures due to improper installation, operation, maintenance or storage; (4) atypical or unapproved application, use or service; (5) failures caused by corrosion, rust or other foreign materials in the system, or operation at pressures in excess of recommended maximums.

This warranty sets forth SIMER’s sole obligation and purchaser’s exclusive remedy for defective products.

SIMER SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.

SIMER • 293 Wright Street • Delavan, WI U.S.A. 53115
Phone: 800-468-7867 • Fax: 800-390-5351 • www.simerpump.com

ENGINE: Refer to engine manufacturer’s operating manual for complete maintenance and warranty.

References

• Simer | Brands | Pentair

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