DEMA DC8411 Dairy Clean Dispensing System Instruction Manual

June 9, 2024
DEMA

DEMA logo DC8410/DC8411 Dairy Clean Dispensing System
Instruction ManualDEMA DC8411 Dairy Clean Dispensing System
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Overview

The Dairy Clean System dispenses from one to six chemicals, with the operator having the option to select between nine different formulas. The dispenser may be triggered with a front panel button, optional remote button, or three automatic triggering options.

Warnings

| Installation of DEMA products must meet all applicable electrical codes and regulations established by national, city, county, parish, provincial or other agencies. It is possible that electrical codes and regulations require that a certified electrical contractor or engineer perform the electrical installation. For questions, contact a certified electrician.
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| ALL ELECTRICAL POWER MUST BE TURNED OFF TO THE DISPENSER AND TO THE APPLIED MACHINE.
| All installations must conform to local plumbing codes and use approved backflow prevention devices. A pressure indicating tee is to be installed with existing faucets according to local plumbing codes in the state of Wisconsin and any other state that requires the use of a pressure indicating tee.
| ALWAYS WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING WITH CHEMICAL PRODUCTS.

Specifications

Available Models

Small Pumps
DC8410J.10 – Small Blue QC Pump, JG ¼ x 3/8, 105RPM
DC8410J.20 – Two Small Blue QC Pumps, JG ¼ x 3/8, 105RPM
DC8410J.30 – Three Small Blue QC Pumps, JG ¼ x 3/8, 105RPM

Large Pumps
DC8411J.10 – One Large Blue QC Pump, JG 3/8 x 3/8, 105RPM
DC8411J.20 – Two Large Blue QC Pumps, JG 3/8 x 3/8, 105RPM
DC8411J.30 – Three Large Blue QC Pumps, JG 3/8 x 3/8, 105RPM

Please contact DEMA if you require add-on pumps or replacement parts.

Packing List

  • Dairy Clean Dispensing system (DC84xx) which contains pumps, power supply, electronic control board (IQ-50)
  • Hook up kit which includes Velcro, zip ties. (Dairy Clean Remote and cable are optional)
  • Quick connect pump fittings

Unit Specifications

  • Main Power: 115V/230V 50/60Hz 2A
    o Units are shipped with a power cord that uses a U.S. 115VAC grounded plug

  • Trigger Signal Connection: 10-250VAC 50/60Hz
    o System can be set to ignore signals less than 70VAC

  • Pumps
    o 24VDC, 105RPM motors
    o Small Blue Pump Rate 16 ounces/min (460 ml/min) water
    o Large Blue Pump Rate 50 ounces/min (1480 ml/min) water

DEMA DC8411 Dairy Clean Dispensing System - DC8410
Series

FEATURES

  • Five Modes of operation
    o Formula Select Mode – Each pump receives a trigger from the machine supply valves and then performs the delay and dispensing as programmed. A trigger qualifying time may be programmed to ignore short valve cycles.
    o Push Button Mode – When the button on the front of the dispenser or the “start” button on the VLR (Dairy Clean Remote, formula selector) is pressed, all pumps delay for a programmed time and then dispense the programmed amount of chemical.
    o Flex Trigger – This allows any pump to operated using any trigger. A pump can be programmed to operate with multiple triggers.
    o Sequence Mode – This allows the pumps to be triggered using the drain valve or similar signal from a controller. It is possible to use the hot and cold fill valves as well.
    o Relay Mode – This will cause the pumps to directly respond to trigger inputs.

  • 9 Formula Capability

  • Programming is performed on board at the control face of the system

  • Load (run) counter for each formula

  • Total load (run) count for all formulas

  • Password protected programming

  • Prewired for minimum installation time

  • Quick-change squeeze tubes which require no tools

  • Out of product alarms available

Installation

Electrical Installation – Main Power and Trigger Signal Wiring
All installations must be in accordance with city, county, parish, state or provincial electrical codes and should be performed by a certified electrician. A ½” nonmetallic conduit system must be used to install the power cord. For questions, please contact local licensed electrical contractor.
Caution: Before electrical installation is started all electrical power must be turned off to any trigger device or controller at the appropriate service panel. Lockout and tag out procedures must be used. There is a potential for exposure to high voltage conditions when the Dairy Clean enclosure is opened.

A complete survey of the site installation should be completed in advance of starting the Dairy Clean installation.

  1. The Dairy Clean is prewired with a power cord that includes a 115VAC grounded plug. Simply plug the power cord in grounded 115VAC wall outlet for main power.
    a. Wall plug/socket adapters may be used to plug the power cord into various country plug configurations. The adapter must be rated to accept 115/230VAC 10A.
    b. Alternative Main Power Hardwire– The molded plug can be cut off and connected directly to an alternate power source. The operating voltage 100-250VAC 50/60HZ. The system will automatically adjust to the incoming voltage. Machine ratings and instructions must be observed. Consult with equipment manufacturer for connection information.

  2. Select a location to mount the Dairy Clean on a wall that will allow access to the chemical product containers and the chemical product feeds points on the machine. Direct spray or high steam areas must be avoided.

  3. If using the 951 series flush manifold or any other flush manifold , select a location that will allow all the electrical (power for solenoid valve and/or pressure switch) and tubing connections to be accessible. It should be noted that the flush output on the electronic control board is a 24VDC signal. The solenoid coil for the flush valve will need to match this output signal.

Trigger Signal Wiring
It is possible to cutout supply signals from the machine that fall below 70VAC by using the voltage cutout switch.

When the Dairy Clean enclosure is opened the voltage cutout switch can be accessed.

  • When this switch is set to the 12V-100V setting the system can accept supply signals from the machine that range from 12-250VAC. This is the factory default setting for any product.
  • When this switch is set to 100V-240V, the system can accept signals that range from approximately 70250VAC.

Note: When combining 2 or more trigger signal inputs from one supply signal from a controller, it is recommended to have the voltage cutout switches set to 12V-100V settings.
The system will accept 12250VAC trigger signals.
See the wiring configuration table on the next page for definition of the various wires.

Dairy Clean Wiring Configuration (For Sequence Mode) (For Formula Select Mode or Relay Mode)

Trigger
Input| Line (signal)| Common| Function of Trigger Input
Sequence Mode| Formula Select/Relay Mode
1| Black| White| Event Trigger| Signal Pump 1
2| Brown| White| Event Trigger| Signal Pump 2
3| Red| White| Reset (opt’l) ex.
door switch| Signal Pump 3
4| Orange| White| Not Used| Signal Pump 4
5| Green| White| Signal Pump 5
6| Blue| White| Auto Formula Select (see AFS note)

Sequence Mode Trigger Wiring
There are two methods to wire for sequence mode

  1. Use the normally open solenoid drain valve. Connect the “black” and “white” wires parallel to the solenoid drain valve. See wiring diagram for appropriate connection points.
  2. Use hot and cold fill solenoid valves. Connect the “black” to one valve, the “brown” to other valve, and the “white” to a common. See wiring diagram for appropriate connection points.

Auto Formula Select

  • Auto Formula select allows the formulas to be selected based on a trigger signal that is received from the controller. The following list outlines the setup of this feature:
    o The 6 th trigger input (blue wire) on the Dairy Clean is used for this purpose.
    o A trigger source that can be programmed at the controller will be required. The timing of this trigger source is what determines which formula is selected by the Dairy Clean control board (IQ-50).
    o To determine the amount of signal time for any formula simply calculate as follows: Multiply the formula number by 2 – Example: Formula 7 needs a trigger signal equal to 14 seconds. (7 X 2 = 14).
    A 14 second trigger signal to Dairy Clean input number 6 (Blue and white wires) will change the Dairy Clean to formula 7.

End User Remote
The Dairy Clean can be ordered with Dairy Clean Formula Selection Remote. The remote is used for two reasons;

  • To select wash formulas manually
  • To start a formula program when the system is setup in “push button” mode (see operation mode in programming section for more information).
  1. Turn power off to the Dairy Clean using the power switch on the bottom of the Dairy Clean control module.
  2. Remove the (4) screws on face plate and loosen the face plate to access the control board.
  3. Remove the one of the white plugs on the bottom of the Dairy Clean control module.
  4. Phish the remote cable thru the hole and up to the control board and plug into the black RJ jack (similar to phone jack).
  5. Use the supplied strain relief piece that will surround the remote cable and plug into the hole at the bottom of the Dairy Clean control module.
  6. Reassemble the face plate and reinstall the (4) face plate screws.

Programming

Programming Menu

  1. To ENTER the programming menu, hold the right arrow for 4 seconds until the Language menu appears.
  2. Press ENTER to select a different language. A cursor will appear next the displayed language.
  3. Use the UP and DOWN to select a different language. English, French, Spanish and Portuguese are the 4 choices.
  4. Press ENTER when the desired language is displayed.
  5. Press the DOWN to access programming and the Enter Code screen will be displayed.
  6. Press ENTER.
    a. If it is a brand new unit or has never had an access code programmed the system will go immediately into programming.
    b. If the system has been programmed previously with an access code, the system will display 4 zeros. The appropriate access code will need to be entered by using the LEFT and RIGTH and UP and DOWN. When the correct access code is displayed, press ENTER.

Clear Load Counts

  1. Use the UP and DOWN to scroll through the programming menu until you find Clear Load Counts.
  2. Press the ENTER to access the menu.
  3. Press ENTER to clear all load counts and then press the LEFT arrow to confirm the clearing of all load counts.
  4. Press the LEFT to move back to the Programming Menu.

Operation Mode

  1. Using the UP and DOWN buttons scroll down through the programming menu until you find Operation Mode. Operation mode will dictate how the system will operate as well as allow certain programming menu’s to unlock depending on which mode is selected.
  2. Press the ENTER key to start the selection.
  3. Use the UP and DOWN arrows to move cursor to desired operation mode.
  4. Press ENTER to save the selection.
  5. Press LEFT button to return to Programming Menu.  

Operation Mode Descriptions

  • Formula Select – This mode causes each pump to run its delay and run time for the selected formula in response to the respective trigger input. Trigger 1 will run pump 1, trigger 2 will run pump 2, etc. The Trigger Time setting allows a qualifying time to be set to avoid false triggers because of stray signals. Trigger signals for this mode are typically found on supply valves.
  • Push Button – Selecting this mode causes all pumps to run when the ENTER key on the front of the Dairy Clean or the START button on the VLR remote is pressed on one of the formula screens. All delays will start immediately with the key press and the pumps will run when the delays expire. Lockout will also be active. This prevents accidental retriggering.
  • Flex Trigger – Flex Trigger mode is similar to Formula Select mode, but each pump can be programmed to operate from any trigger. Any pump can be programmed to operate with multiple triggers as well.
  • Sequence – Sequence mode allows automatic triggering of pumps when conventional supply signals are not available. Each pump delay and run time occurs in response to a sequential event from an external controller. The most typical way to use Sequence mode is to hook up the trigger signal number 1 input (black wire) and the common (white wire) to the drain valve, which is a normally open valve on most machines. Each time the machine fills the drain valve is energized to the closed position. The trigger signal input number 1 will register the signal and count it as a fill. The system can be programmed to run pumps at any fill along with programming a final fill thus resetting the sequence count for a new wash cycle. As an alternative, the hot and cold fill valves can be used. In this case connect the trigger 1 to the hot valve and the trigger 2 wire to the cold valve. The common wire (white) may need to be split using a wire nut and a couple of short pieces of wire to complete the trigger circuit so that each valve will have the common wire connected.
  • Relay – This mode causes the inputs to directly drive the outputs. No pump programming is required. If six pumps are used, pump six must be assigned to one of the first five trigger inputs. If a flush is used, the flush time may be programmed for each formula.

Configuration

This function will define how many pumps will be used on the dispenser and set flush manifold operation settings.

  1. Use the UP and DOWN to scroll through the Programming Menu until you find the menu Configuration.
  2. Press the ENTER key to start the selection.
  3. Use the UP and DOWN to select the pump configuration.
  4. Press ENTER to save the selection.
  5. To program flush, use the DOWN to move the asterisk (*) to the flush.
  6. Press the ENTER button and the cursor will appear next to the flush setting.
  7. Use the UP and DOWN to adjust from “no” to a flush time in seconds.

Note: This is the post flush time. The flush will automatically run with the pump if the flush time is set to 1 or more seconds.
8. Press the ENTER button to save the flush setting.
9. Press LEFT button to return to Programming Menu.

Notes:

  • If 6 pumps are configured, the flush option is not available & the number 6 pump will need to be operated triggers 1-5, as there is no number 6 trigger input available.
  • Flush time has a range of 1-999 seconds.
  • When the six pump option is selected in Formula Select or Relay modes one of the first five triggers must be selected to operate pump six.

Formula Lockout
This feature allows the system to only operate pumps once from a given trigger signal input.
Any subsequent trigger signals will be ignored during the active Formula Lockout clock.
The Formula Lockout clock starts on the first trigger signal received to any of the 5 trigger signal inputs. At that point the active Formula Lockout clock will apply to all trigger signal inputs.

  1. Use the UP and Down to scroll through the Programming Menu until you find the menu Formula Lockout and press ENTER.
  2. Use the UP and DOWN to select the formula.
  3. Press the ENTER to change the lockout time for the selected formula.
  4. Use the UP and DOWN to set the lockout time for the length of the wash cycle for each formula. The time measurement is in minutes.
  5. Press the ENTER key to save setting.
  6. Press the LEFT arrow button to return to the Programming Menu.

Program Formula (9 Formulas Max, will not display in Relay mode)
This will program pump run times for Level 1, Level 2, and Delay times for each pump.

  1. Use the UP and DOWN to scroll through the Programming Menu and find Program Formula and press ENTER. An asterisk (*) will appear as a cursor.

  2. With the asterisk next to the “Form” number. Press ENTER to change the formula to be programmed.

  3. When desired formula number is displayed, press ENTER to program pumps.
    a. Use the LEFT and RIGHT to move from Level 1, Level 2 and Delay programming.
    b. Use the UP and DOWN to select a pump or move back to the FORM selection.
    c. Press the ENTER when at the desired pump to program a pump run time or delay.
    d. Use the UP and DOWN to adjust the pump run or delay time. The range is

  4. The units are as follows:
    i. Seconds for Formula Select and Sequence Modes
    ii. Minutes for Push Button Mode
    e. Press ENTER to save the setting.
    f. Repeat step 3 process for all pump runs and delay times.

  5. Repeat steps 2 & 3 to program additional formulas.

  6. Press the LEFT to return Program Formula screen.
    Note: Only the number of pumps that were set in the configuration setup will be displayed in the program formula screens. Also, all pump run times are in seconds.

Default Formula
This feature allows the system to be setup so that when the load count pump is operated on any given formula the system will then change to the default formula setting.

  1. Use the UP and DOWN button to scroll through the Programming Menu to find Default Formula and press ENTER. The display then should show either “NO DEFUALT FORM” or FORMULA = x.
  2. This can be changed by pressing ENTER and adjust to the desired setting of “no default formula” or a default formula.
  3. Press ENTER to accept the new setting.

Assign Triggers (only displayed in Formula Select Mode)
This feature allows any pump to be assigned to any trigger signal input.

  1. Use the UP and DOWN to scroll through the Programming Menu to find Assign Triggers. Press ENTER and the Assign Triggers screen will be displayed.
  2. Use the UP and DOWN to move the asterisk (*) to the desired pump. Press ENTER and cursor will flash.
  3. Use the UP and DOWN to change the desired trigger signal input number.
  4. Press ENTER to save the new setting.
  5. Repeat steps 2 – 4 for any additional pumps.
  6. Press LEFT to move back to the main Program Menu.

Enter Sequence –Drain Mode (only displayed in Sequence mode)

  1. Use the UP and DOWN scroll through the Programming Menu to find Enter Sequence and press ENTER. The Sequence screen will be displayed.

  2. Use the UP and DOWN to move the asterisk (*) on the right side next to the Formula number. Press the ENTER to change the formula. A cursor will flash next to the formula number.

  3. Use the UP and DOWN to change to the desired formula number. When the desired formula number is displayed, press the ENTER button.

  4. Use the DOWN to move the asterisk () from Formula to Sequence. Press the ENTER to change the sequence number. A cursor will flash next to the sequence number.
    a. Use the UP and DOWN to change to the desired sequence number. When the desired sequence number is displayed, press the ENTER.
    b. Use the DOWN to move the asterisk (
    ) to the row of pump numbers along the bottom edge of display.
    c. Press the ENTER to program pumps to run at the displayed Sequence number.
    d. A cursor will flash over the number 1 in the pump row. Use the RIGHT and LEFT buttons to move the cursor and the UP and DOWN to add to run a pump or remove a pump operation that had been previously programmed. When UP is pressed an asterisk () will appear indicating that this pump will run. When DOWN is pressed the asterisk () will be removed, indicating that the pump will not run.
    Note: The “F” in the pump row represents the final sequence event (for example, the final fill on a laundry machine). Program an asterisk (*) above the “F” when used as the final sequence event. This will reset the sequence count for a new wash cycle. Pumps can be programmed to run on the final event.

  5. Repeat step 4 for all sequence events in the displayed formula.

  6. Repeat all steps for additional formulas.
    Note: Each formula will require complete sequence mode programming.

Load Count Pump (not displayed in Relay mode)
Select a pump for each formula that will be counted each time it is operated (does not count when pump is primed).

  1. Scroll through the Programming Menu to find Load Count Pump and press ENTER.
  2. Use the UP and DOWN to select the formula. Press ENTER to change the displayed load count pump for the displayed formula. A cursor will flash next to the setting.
  3. Use UP and DOWN to select a desired load count pump.
  4. Press the ENTER to save the results.
  5. Press LEFT to return to the Program Menu.

Trigger Time (only displayed in Formula Select, Flex Trigger or Sequence modes)
Programs a qaulification time for triggers received. The trigger time defines how long an uninterupted trigger signal from the controller is required to start a pump operation. The range is 2 to 90 seconds. The factory default is 5 seconds.

  1. Use the UP and DOWN to scroll through the Programming Menu to find Trigger Time and press ENTER. The Trigger Time program menu will be displayed.
  2. Press ENTER to modify the trigger time. A cursor will flash next to the trigger time.
  3. Use the UP and DOWN to adjust the time.
  4. Press the ENTER key to save the displayed trigger time.
  5. Press LEFT to return to the Program Menu.

Test Formulas
Tests the output of the programmed pump by allowing a button to activate the operation in any formula and pump run time. See procedure below:

  1. Scroll through the Programming Menu to find Test Formulas and press ENTER.

  2. To Select the Formula:
    a. Use UP and DOWN to move the asterisk to the Formula Setting and press ENTER. A cursor will flash next to the formula number.
    b. Use UP and DOWN to find the desired formula and press ENTER when the desired formula number is displayed.

  3. To Select the pump to be tested;
    a. Use UP and DOWN to move the asterisk (*) to the Pump Setting and press ENTER. A cursor will begin to flash on the far right of the Pump Setting.
    b. Use UP and DOWN button to select a Pump and RT (Level 1 or Level 2 run time). When the desired Pump and RT are displayed press ENTER.

  4. To Test the Pump Output or Time;
    a. Use UP and DOWN to move the asterisk to the Start selection.
    b. Press ENTER to start the pump and allow the pump to operate an either time or collect the output in a graduated cylinder to check for accuracy.
    Note: When the pump is running the “Start” function will become a “Stop” function.
    The pump can be stopped if necessary.

Enter Code
Allows a unique passcode to be setup for accessing programming. Passcode is 4 numeric characters.

  1. Using the UP and DOWN scroll through the Program Menu and find Enter New Code.
    Press ENTER and the Enter New Code screen will be displayed.

  2. Press ENTER to modify the access code. 4 zeros and a flashing cursor will be displayed.

  3. Use the LEFT and RIGHT and UP and DOWN to change the 4 zeros to the desired access code.

  4. Press ENTER when the desired access code is displayed. The change will be complete.

  5. Press the LEFT to return to the Program Menu.
    Note: If you forget the password, call DEMA Technical Service for directions on how to reset the password.

Set Defaults (and Copy Program)
CAUTION – Using this feature will erase all programming and restore the dispenser to factory settings.

  1. Using the UP and DOWN scroll through the Program Menu and find Set Defaults.
    Press Enter and the Set Factory Default screen will be displayed.

  2. Press ENTER to clear and restore the system to the factory defaults. A screen will appear that has a flashing cursor next to the word “no”.

  3. Use the UP or DOWN change to “yes” or back to “no”. a. Press ENTER with “yes” displayed to clear the programs and restore the factory defaults. The display will show the system restoring and eventually display “memory cleared”.
    b. Press ENTER with “no” displayed to move back to previous screen without clearing and restoring factory defaults.

  4. Press the LEFT to return to the Program Menu.

Copy a program (use Set Defaults)
Using the Copy Cable (DEMA P/N 84.254.1) programming from another Dairy Clean can be imported to the Dairy Clean.

  1. Turn main power off to each Dairy Clean using the power switch at the bottom of the Dairy Clean control module.

  2. Turn power off to all contollers or equipment that the trigger cable of each Dairy Clean may be connected.
    Caution – Before going any further assure that no power is being supplied to the trigger cables to each Dairy Clean.

  3. Remove the 4 screws from the front face of both Dairy Cleans and loosen the front face to access the control board.

  4. Using the Copy Cable, connect the cable to the Data Port on each Dairy Clean control board.

  5. Turn the main power to each Dairy Clean on using the main power switch at the bottom of the Dairy Clean control module.

  6. Enter programming on the Dairy Clean that will receive the programming (not the Dairy Clean that has been programmed).

  7. Use the UP and DOWN to scroll through the Program Menu and find Set Defaults.
    Press ENTER and the Set Factory Defaults screen will be displayed.

  8. Press ENTER to clear any programming and import new programming. A screen will appear that has a flashing cursor next to the word “no”.

  9. Use the UP or DOWN and change to “yes”.

  10. Press ENTER and the display will show the system restoring and eventually display “memory cleared, import program, no”.

  11. Press ENTER and a cursor will flash next to the word “no”.

  12. Use the UP or DOWN to change to “yes”.DEMA DC8411 Dairy Clean Dispensing System - Memory Cleared

  13. Press ENTER and “copying” will be displayed. Eventually this will change to “finished”. At this point the program has successfully been copied to the Dairy Clean.

  14. Turn the main power off to the Dairy Cleans.

  15. Remove the data cable and reassemble the front face to the Dairy Cleans using the (4) screws.

Exit Programming
Press the ENTER key to return to the Formula screens. Pressing the LEFT arrow from any of the menu screens will display this screen.

User Functions and Operation

Changing Formulas at the User Screen
When powered and sitting idle, the Dairy Clean will display the formula, the formula load count and the total load counts for all formulas. Changing Formulas at the Front of the Dairy Clean;
There are three ways to select a formula in all operating modes:

  1. The formula may be selected using the UP and DOWN arrows on the dispenser.
  2. The Dairy Clean Formula Selector remote may be used to select a formula.
  3. Auto Formula Select – see the Auto Formula Select in the Trigger Wiring Section.

Run a Formula
A formula will be started according to Operating Mode that was set through the programming screens.

  • For Push Button mode press the ENTER on the front of Dairy Clean or the START on the Formula Selector Remote and all pumps will start with their delay time followed by their run time.
  • For Formula Select mode each pump will respond to its individual trigger.
  • For Sequence mode each pump will operate at the input sequence that was programmed.
  • For Relay mode each pump will respond to its respective trigger.

When a formula is running the load count will be replaced with a status indicator for each pump. The indicator will show the pump number. The pump number will be above a “D” for delay, an “R” for run, a “-“ for finished, an “H” for hold, or an “L” for locked out. A “-“ indicates that the pump has not yet been triggered. When a flush is used a “+” indicates the flush is running. When the lockout time has expired the display will return to the load counts for the formula.

Prime Pump

  1. From the formula select screen press and hold the Left arrow for at least 10 seconds. The Prime Pump screen will be displayed.
  2. Use the UP and DOWN to select the desired pump.
  3. Press ENTER to start priming.
  4. Press ENTER again to stop the pump.
  5. To exit the Prime Pump screen, hit the RIGHT arrow and that will take you back to the Formula select screen
    Note : If the pump is left running it will automatically stop after 2 minutes.

Warranty

Merchandise Returns
No Merchandise will be returned for credit without DEMA’S written permission. Returned merchandise authorization number is required in advance of return.
Product Warranty
DEMA products are warranted against defective material and workmanship under normal use and service for one year from the date of manufacture. This limited warranty does not apply to any products that have a normal life shorter than one year or failure and damage caused by chemicals, corrosion, physical abuse, or misapplication. Rubber and synthetic rubber parts such as “O”-rings, diaphragms, PVC tubing, and gaskets are considered expendable and are not covered under warranty.
This warranty is extended only to the original buyer of DEMA products. If products are altered or repaired without prior approval of DEMA, this warranty is void.
Defective units or parts should be returned to the factory with transportation prepaid. If inspection shows them to be defective, they will be repaired or replaced without charge, F.O.B. factory. DEMA assumes no liability for damages. Return merchandise authorization number must be granted in advance of returned units for repair or replacement (See “Merchandise Returns” above).

CONTROL MODULE PARTS LIST

DEMA DC8411 Dairy Clean Dispensing System - CONTROL
MODULE

No. DEMA Part No. Description
1 84.195.3 Large pump mod enclosure back
2 84.206.3 Large pump mod enclosure assy.
3 41.40.2 #6-32 x 1/2″ screw (4 needed)
4 85. Base power supply bracket
5 84.65.90 Power supply 2.5A
6 81.20.2 #4 x 3/8″ hi-lo screw (6 needed)
7 44.116.2 #8 x 3/8″ hi-lo screw (4 needed)
8 84.260.1 Control cover
9 84.261.1 High voltage shield
10 84.250.1 Control board
11 84.125.4 Power supply cable
12 81.163.1 Power switch
13 84.256.1 Cable assy. power cord
14 81.18.1 #6 x 3/8″ hi-lo screw (2 needed)
15 85. Cover bracket for power supply
16 84.176.3 Strain relief
17 84.252.1 Trigger cable
18 81.148.3 Conduit fitting
19 41.63.2 #8-32 x 3/8″ screw (2 needed)
20 81.147.1 Keypad
21 81.47.1 1/2″ hole plug
22 L1349 Display label
23 81.20.3 #4 x 1/2″ hi-lo screw (2 needed)
24 81.47.4 7/8″ hole plug

PUMP/VALVE MODULE PARTS LIST

DEMA DC8411 Dairy Clean Dispensing System - PARTS LIST

No. DEMA Part No. Description
1 41.40.2 #6-32 x 1/2″ screw (4 needed)
81.173.9 Pump 2 spring 1/4″ id 105rpm, JG, EPDM tubing
81.173.10 Pump 2 spring 1/4″ id 105rpm, barb, EPDM tubing
81.173.1 Pump 2 spring 1/4″ id 60rpm, JG, EPDM tubing
3 81.197.1 Side module enclosure
4 81.143.1 Side module back
5 81.47.1 1/2″ hole plug
6 81.183.5 Cable strain relief
7 44.116.2 #8 x 3/8″ hi-lo screw (4 needed)
8 81.196.2 Cable assembly
9 44.116.1 #8 x 1/2″ hi-lo screw (2 needed)
10 81.324.2 Wall bracket
11 81.198.4 Pump module complete, EPDM tube w/ JG fittings (no wall bracket)
81.198.6 Pump module complete EPDM tube w/ barb fittings (no wall bracket)
81.196.14 Pump module complete w/wall bracket, EPDM tube w/ JG fittings
81.198.15 Pump module complete w/wall bracket, EPDM tube w/ barb fittings
12 81.14 4.1 Side module joint (2 needed)
13 81.14 6.1 Valve cover
14 81.137.7 Valve assembly
15 84.65.32 Valve module complete

*- There are more options available that have different squeeze tube material. Call for more options.

LARGE PUMP MODULE PARTS LIST

DEMA DC8411 Dairy Clean Dispensing System - LARGE
PUMPMODULE

No. DEMA Part No. Description
1 41.40.2 #6-32 x 1/2″ screw (4 needed)
2* 84.205.1 Pump 2 spring 1/4″ id 105rpm, JG, EPDM tubing
84.205.2 Pump 2 spring 1/4″ id 105rpm, barb, EPDM tubing
3 84.206.1 Side module enclosure
4 84.195.3 Side module back
5 81.47.1 1/2″ hole plug
6 81.183.5 Cable strain relief
7 44.116.2 #8 x 3/8″ hi-lo screw (4 needed)
8 81.196.2 Cable assembly
9 81.19.1 #8 x 3/8″ flat head hi-lo screw (2 needed)
10 81. Wall bracket
11* 84.204.4 Pump module complete, EPDM tube w/ JG fittings (no wall

bracket)
84.204.5| Pump module complete EPDM tube w/ barb fittings (no wall bracket)
84.204.14| Pump module complete w/wall bracket, EPDM tube w/ JG fittings
84.204.15| Pump module complete w/wall bracket, EPDM tube w/ barb fittings
12| 81.144.1| Side module joint (2 needed)

  • – There are more options available that have different squeeze tube material. Call for more options.

I-1384
Rev. — 47069

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