PROBUILDER 11856 Electric Hoist Instruction Manual

June 9, 2024
PROBUILDER

ELECTRIC HOIST
Instruction manual

PROBUILDER 11856 Electric Hoist

Model 11856

11856 Electric Hoist

| Read the instructions before use!
---|---
| Always use eye protection!
| Always use ear protection!
| Always use a dust mask!

Introduction

To get the most out of your new electric hoist, please read this manual before use. Please also save the instructions in case you need to refer to them at a later date.

Technical data

Voltage/frequency: 230 V ~ 50 Hz
Power rating: 1000 W
Cable: length 12 m
Hoist force: without control pulley 200 kg

with control pulley 400 kg
Hoist height:| without control pulley 12.0 m
with control pulley 6.0 m
Rewind speed:| 8/4 m/min
Net weight:
Class I ****| 15.83 kg
IP class:| IP54

Main components

  1. Mounting bracket
  2. Highest end stop
  3. Hook
  4. Pulley and hook
  5. Stop block
  6. Power cord
  7. Mounting housing
  8. Motor
  9. Emergency stop switch
  10. Remote control with hoist/lower button
  11. Steel beam (not included)
  12. Lowest end stop
  13. Spring buff er
  14. Strain relief wire

PROBUILDER 11856 Electric Hoist - Fig 1

General Power Tool Safety

Warnings
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in  electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric  shock. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. Do not expose power tools to rain or wet conditions. Water entering a power tool will  increase the risk of electric shock. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power  tool. Keep cord away from heat, oil, sharp edges and movingparts. Damaged or entang-led cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the  risk of electric shock. If operating a  power tool in a damp location is unavoidable, use a residual current  device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clo- thes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care
Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. Use the power tool, accessories, and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a ha- zardous situation.

Service
Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.

Special safety instructions

Protect from frost and low temperatures.
Check that the cable is correctly wound onto the drum before each use (see illustration), that the hoist is mounted correctly and that the remote control works correctly.

PROBUILDER 11856 Electric Hoist - Fig 2

Never use if the cable is worn, frayed or defective. Replace cable with a new one of the same type before using the hoist again. Do not wind more than 15 metres of cable onto the drum. Always ensure that there are at least three cable windings on the drum. Check that the item is secure on the hook before raising it. Avoid loading the hoist beyond its max. capacity. If the hoist cannot lift an item, it is because it is too heavy. Release the hoist button on the remote control, reduce the load or and another way to lift it. Allow the motor to cool off before using the hoist again. Never stand underneath the item being lifted or when it has been lifted. Never leave or switch the hoist off while it has an item raised. Remove the item from the hook and rewind the cable completely before switching off or leaving the hoist.

Mounting
The hoist must be mounted on a pipe or the like able to bear its weight plus the maximum load (416 kg total).

PROBUILDER 11856 Electric Hoist - Fig 3

It can be mounted on the underside or side of the pipe depending on whether it is to be used for lifting or winching. Never use a hoist mounted for lifting as a winch, or vice-versa! Mount the hoist using the mounting brackets (1) and bolts, nuts and washers supplied. Insert plug in mains socket.

Use
The hoist can lift/winch loads using single or double cable. Lifting capacity is doubled using double cable.
When stopping the hoist during lowering, the item can drop a couple of centimetres more due to inertia. This is normal.
The stop block above the hook (4) will prevent the hook being wound into the drum and getting stuck.

PROBUILDER 11856 Electric Hoist - Fig 4

Winching/lifting with single cable
Roll as much cable off the drum to allow the hook to reach the item using the hoist/lower button on the remote control (10).
Attach hook securely to the item. Rewind the cable using the hoist/lower button until the item is at the desired height/ position.
When the hoist/lower button is released, the hoist will stop immediately.

Winching/lifting with double cable
Roll approx. a meter of cable off the drum and fit the pulley (4) onto the cable. Secure the hook onto the hoist housing.
Roll as much cable off the drum to allow the hook to reach the item using the hoist/lower button on the remote control.
Lift the item as described above.

Cleaning and maintenance

Wipe off with a damp cloth. Lubricate moving parts with oil.
Check regularly that the cable is in good condition.
Check regularly that all bolts, brackets and nuts are tight.

Service centre
Note: Please quote the product model number in connection with all inquiries.
The model number is shown on the front of this manual and on the product rating plate.
For:

  • Complaints
  • Replacements parts
  • Returns
  • Guarantee issues
  • www.schou.com

EC Declaration of Conformity
Manufacturer: Schou Company A/S, Nordager 31, 6000 Kolding, Denmark hereby declares that

ELECTRIC HOIST
11856
1000 W, 200-400 kg

has been manufactured in accordance with the following standards:
EN 14492-2:2006 + A1+AC:2010
EN 60204-32:2008
EN ISO 12100:2010
in accordance with the provisions of the following directives:
2006/42/EC The Machinery Directive


Kirsten Vibeke Jensen
Product Safety Manager

12.02.2019 − Schou Company A/S, Nordager 31, DK6000 Kolding

Environmental information
Electrical and electronic equipment (EEE) contains materials, components and substances that may be hazardous and harmful to human health and the environment if waste electrical and electronic equipment (WEEE) is not disposed of correctly. Products marked with the following crossed-out wheeled bin are electrical and electronic equipment. The crossed-out wheeled bin indicates that waste electrical and electronic equipment must not be disposed of with unsorted household waste, but must be collected separately.

Manufactured in P.R.C.
© 2018 SchouCompany A/S
All rights reserved. The contents of this user guide may not be reproduced in part or whole in any way, electronically or mechanically (e.g.
photocopying or scanning), translated or  stored in adatabase and retrieval system without the  prior written consent of Schou Company A/S.

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