SCOTT TQ 4 A Charger for Electric Bike User Manual

SCOTT TQ 4 A Charger for Electric Bike

Safety

• This instruction contains information that you must observe for your personal safety and to prevent personal injury and damage to property. They are highlighted by warning triangles and shown below according to the degree of danger.
• Read the instructions completely before start-up and use. This will help you to avoid hazards and errors.
• Keep the manual for future reference. This user manual is an integral part of the product and must be handed over to third parties in case of resale.

NOTE

• Also observe the additional documentation for the other components of the HPR50 drive system as well as the documentation enclosed with the e-bike.

Hazard classification

• HAZARD
• The signal word indicates a hazard with a high degree of risk that will result in death or serious injury if not avoided.
• WARNING
• The signal word indicates a hazard with a medium level of risk that will result in death or serious injury if not avoided.
• CAUTION
• The signal word indicates a hazard with a low level of risk which could result in a minor or moderate injury if not avoided.
• NOTE
• A note in the sense of this instruction is important information about the product or the respective part of the instruction to which special attention is to be drawn.

Intended Use

• The TQ Charger is intended exclusively for charging the Battery and the optional Range Extender of the HPR50 drive system and must not be used for other purposes.
• The terms Battery or Range Extender refer exclusively to the original Battery pack included in the scope of delivery of the e-bike or the optional Range Extender.
• Any other use or use that goes beyond this is considered improper and will result in the loss of the warranty. In case of non-intended use, TQ-Systems GmbH assumes no liability for any damage that may occur and no warranty for proper and functional operation of the product.
• Intended use also includes observing these instructions and all information contained therein as well as the information on intended use in the supple-mentary documents enclosed with the e-bike.
• Faultless and safe operation of the product requires proper transport, storage, installation and operation.

Safety instructions for the Charger

• Only use the original TQ Charger to charge the Battery and Range Extender.
• Only use this Charger to charge the original Battery pack included with the e-bike or the optional original Range Extender.
• Before each charging process, check that the Charger cable and plug are not damaged.
• Do not operate the Charger with a damaged cable or plug. Otherwise there is a risk of electric shock.
• Never open the Charger. In the event of a fault, have the Charger checked by an authorized bicycle dealer.
• Protect the Charger from moisture. Otherwise there is a risk of electric shock.
• Only operate the Charger in dry rooms.
• Keep the Charger clean. Contamination could cause an electric shock.
• Do not operate the Charger on easily combustible surfaces (e.g. paper, textiles, etc.) or in combustible environments.
• There is a risk of fire due to the heating of the Charger during charging.
• The Battery and Range Extender must never be charged unattended.
• This device can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruc-tion concerning use of the appliance in a safe way and understand the hazards involved. Children must not play with the device. Cleaning and user maintenance must not be carried out by children without supervision.

Technical Data

• Input power supply voltage 90 V AC to 264 V AC
• Input power supply frequency 47 Hz to 63 Hz
• Power plug versions EU, USA, UK, NZL/AUS
• Output voltage (max.) 58,8 V
• Charge current (max.) 4 A
• Dimensions 177 mm x 86 mm x 32,2 mm /6,97“ x 3,39“ x 1,27“
• Protection class IP40 (Indoor use only)
• Operating and storage temperature: 0 °C to 40 °C / 32 °F to 104 °F
• Max. height during operation <3000 m / 1,86 m über NN
• Weight 700 g / 1,54 lbs incl. power cable

Tab. 1: Technical data – Charger

Operation

Battery / Range Extender charging

WARNING

• Fire or electric shock hazard due to damage to Battery, Range Extender, Charger, cable, and plug
• Never use the Charger if you notice any damage to the Battery, Rang Extender, Charger, cables, or connectors.
• Only perform the charging process in a place where there are no flammable materials in the surrounding.
• Never leave the charging process unattended.

Connect the Charger to the power supply

• ► Insert the small device plug (item. 1 in Fig. 1) of the country-specific power cord into the socket (item 2 in Fig. 1) on the Charger.
• ► Connect the mains plug of the Charger to the mains socket.
• Integrated Battery charging
• Open the cover (item 1 in Fig. 2) on the charging port (item 2 in Fig. 2) in the bike frame.
• Check that the contacts in the charging port are free of dirt and clean them if necessary.
• Align the charging plug (item 3 in Fig. 2) of the Charger so that the plug codes of the charging plug and charging port match (see Fig. 2).
• Plug the charging plug Charger into the charging port of the Battery.
• Remove the charging plug of the Charger from the charging port of the Battery when charging is complete.
• Close the cover on the charging port after the charging process has been completed.
• Disconnect the Charger from the power supply system.
• NOTE
• The drive system detects whether the Charger is connected to the charging port of the Battery in the bike frame. In this case, the drive system is deactivated during the charging process for safety reasons.

Optional Range Extender Charging

• NOTE
• When connecting the Charger to the optional Range Extender, it is checked whether the Range Extender is connected to the charging port of the Battery in the bike frame. In this case, the drive system is deactivated during the charging process for safety reasons.
• The charging system detects whether the Range Extender is connected to the charging port of the Battery in the bicycle frame. In this case, both are charged, first the integrated Battery and then the optional Range Extender.

CAUTION

• Risk of accident due to activated drive system during charging processes
• Always connect the Range Extender to the charging port of the Battery in the bike frame when you have installed the Range Extender on the bike.
• This is the only way to ensure that the drive system is deactivated during charging. Otherwise, there is a risk that you may start the drive system during charging and the plugged-in charging cable may cause a fall when you start driving.
• Open the cover (item 1 in Fig. 3) on the charging port of the Range Extender.
• Check that the contacts in the charging port (item 2 in Fig. 3) are free of dirt and clean them if necessary.
• Insert the charging plug (item 3 in Fig. 3) of the Charger into the charging port of the Range Extender.
• Remove the charging plug of the
• Charger from the charging port of the Range Extender after the charging process is complete.
• Close the cover on the charging port when charging is complete.
• Disconnect the Charger from the power supply.

Notes on the charging process

NOTE
The temperature of the Battery or Range Extender must be within the permissible charging temperature range (0 °C to 40 °C / 32 °F to 104 °F). Otherwise, the charging process will not be started.

• The drive system is deactivated in the following cases:
• While the Battery is charging.
• When the Range Extender is connected to the charging port of the
• Battery in the bike frame and is charging.
• The state of charge of the Battery and the Range Extender can be read separately on the Display.
• The state of charge of the Range Extender can also be read from the 6 LEDs located on the side of the Range Extender.

LED states on the Charger

LED-state Description

• Off Charger is not connected to the power supply
• Red blinking Standby (no Battery connected)
• Green blinking charging
• Green Permanent light Charging process completed
• Red Permanent light Error (Overvoltage, Undervoltage, short-circuit at output, overcurrent, overtemperature, wrong polarity)

Tab. 2: LED states on the Charger

Transport and storage

• Store the Charger in a dry place, protected from direct sunlight.
• Do not drop the Charger to avoid damaging it.

Cleaning

• Disconnect the Charger from the power supply and, if necessary from the charging port.
• Only clean the Charger with a damp cloth.
• Make sure the Charger is completely dry before reusing it.

Maintenance and Service

All service, repair, or maintenance work is performed by a TQ-authorized bicycle dealer. Your bicycle dealer can also help you with questions about bicycle use, service, repair or maintenance.

Environmentally friendly disposal

• The components of the drive system and the batteries must not be disposed of in the residual waste garbage can.
• Dispose of metal and plastic components in accordance with country-specific regulations.
• Dispose of electrical components in accordance with country-specific regulations.
• In EU countries, for example, observe the national implementations of the Waste Electrical and Electronic Equipment Directive 2012/19/EU (WEEE).
• Dispose of batteries and rechargeable batteries in accordance with country-specific regulations.
• In EU countries, for example, observe the national implementations of the Waste Battery Directive 2006/66/EC in conjunction with Directives 2008/68/EC and (EU) 2020/1833.
• Observe additionally the regulations and laws of your country for disposal.
• In addition, you can return components of the drive system that are no longer required to a bicycle dealer authorized by TQ.

NOTE

• For more information and TQ product manuals in various languages, please visit www.tq-group.com/ebike/downloads or scan this QR-Code.

• We have checked the contents of this publication for conformity with the product described.

• However, deviations cannot be ruled out so we cannot accept any liability for complete conformity and correctness.
  

• The information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
  

• All trademarks mentioned in this manual are the property of their respective owners. Copyright © TQ-Systems GmbH

• TQ-Systems GmbH

• TQ-E-Mobility Art.-No.: HPR50-CHR01-UM
  

• Gut Delling l Mühlstraße 2 l 82229 Seefeld l Germany Rev0200 2021/11
  

• Tel.: +49 8153 9308-0
  

• info@tq-e-mobility.com

• www.tq-e-mobility.com

• © SCOTT Sports SA 2022. All rights reserved.
  

• The information contained in this manual is in various languages but only the English version will be relevant in case of conflict.
  

• P.E.D Zone C1, Rue Du Kiell 60

• 6790 Aubange

• BelgiumDistribution: SSG (Europe) Distribution Center SA SCOTT Sports SA

• 11 Route du Crochet

• 1762 Givisiez

• 2022 SCOTT Sports SAwww.scott-sports.com

• Email:webmaster.marketing@scott-sports.com

References

• sports.com
• scott-sports.com
• Innovative E-Bike Antriebssysteme | TQ
• TQ | Elektronikprodukte und Elektronikdienstleistungen

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